Adjustable synchronous pre-bending die

Abstract

The adjustable synchronous pre-bending die comprises a pre-bending lower die, a pre-bending upper die, a lower die adjusting beam, a lower movable beam, an adjusting assembly and a lifting assembly, the bottom of the lower movable beam is connected with the lifting assembly, the lower die adjusting beam is connected with the lower movable beam through the adjusting assembly, and the adjusting assembly is used for adjusting the position of the lower die adjusting beam in the Y-axis direction. The pre-bending lower die is fixed to the surface of the lower die adjusting beam, a forming groove is formed in the upper surface of the pre-bending lower die in a concave mode, and a protruding part matched with the forming groove is arranged at the bottom of the pre-bending upper die. By the adoption of the technical scheme, a pipeline or a plate to be machined is placed between the pre-bending lower die and the pre-bending upper die, the lower movable beam is driven by the lifting assembly to move upwards, die assembly between the pre-bending lower die and the pre-bending upper die is achieved, the pre-bending effect is achieved, the lower die adjusting beam can be driven by the adjusting assembly to move, the pre-bending lower die and the pre-bending upper die are staggered, and the pre-bending effect is achieved. And therefore, pre-bending machining of different pipe diameters is met, and the practicability of the equipment is improved.

Description

Technical Field

[0001] The utility model relates to the field of pre-bending dies, and particularly relates to an adjustable synchronous pre-bending die. Background Art

[0002] A pre-bending machine is a mechanical device specifically used for pre-bending metal plates such as steel plates. The pre-bending machine applies a pre-bending deformation to the steel plate so that it can form a processing technology of restoring the bending state after assembly, thereby meeting the manufacturing requirements of complex structural parts. However, at present, the traditional pre-bending machine is difficult to achieve a good pre-bending effect for dies with different pipe diameters or different plate thicknesses, and it is urgent to improve it. Content of the Utility Model

[0003] (1) Technical Problems to be Solved

[0004] In order to solve the above problems of the prior art, the utility model provides an adjustable synchronous pre-bending die.

[0005] (2) Technical Solutions

[0006] In order to achieve the above purpose, the main technical solutions adopted by the utility model include:

[0007] An adjustable synchronous pre-bending die includes a pre-bending lower die, a pre-bending upper die, a lower die adjusting beam, a lower movable beam, an adjusting component and a lifting component;

[0008] The bottom of the lower movable beam is connected to the lifting component;

[0009] The lower die adjusting beam is connected to the lower movable beam through the adjusting component, and the adjusting component is used to adjust the position of the lower die adjusting beam in the Y-axis direction;

[0010] The pre-bending lower die is fixed on the surface of the lower die adjusting beam, and a forming groove is recessed on the upper surface of the pre-bending lower die;

[0011] A convex portion adapted to the forming groove is provided at the bottom of the pre-bending upper die.

[0012] Preferably, the forming groove on the upper surface of the pre-bending lower die includes at least two continuous arc segments, the central angle angles corresponding to the two ends of the arc segments are different, and the difference between the central angle angles corresponding to the two ends of the arc segments is less than 10°.

[0013] Preferably, the adjusting component includes a motor, a reducer and a lead screw;

[0014] The lead screw is installed on the lower movable beam, and a threaded hole adapted to the lead screw is provided on the lower die adjusting beam;

[0015] The motor is connected to the lead screw through the reducer.

[0016] Preferably, the lower movable beam is in an L-shaped structure, and the lead screw is rotatably installed in the vertical part of the lower movable beam.

[0017] Preferably, the lifting assembly adopts an oil cylinder.

[0018] Preferably, it further includes a control assembly, which includes a displacement sensor and a PLC controller. The displacement sensor is installed on the lower die adjusting beam, and the adjusting assembly and the displacement sensor are both electrically connected to the PLC controller.

[0019] (III) Beneficial effects

[0020] The beneficial effects of the present utility model are as follows: By adopting the above technical solution, the pipeline or plate to be processed is placed between the pre-bending lower die and the pre-bending upper die. The lower movable beam is driven by the lifting assembly to move upward, realizing the mold closing between the pre-bending lower die and the pre-bending upper die, achieving the pre-bending effect. The lower die adjusting beam can be driven by the adjusting assembly to move, causing the pre-bending lower die and the pre-bending upper die to be misaligned, thereby meeting the pre-bending processing of different pipe diameters and improving the practicability of the equipment. Description of the drawings

[0021] Figure 1 It is a schematic structural diagram of an adjustable synchronous pre-bending die;

[0022] Figure 2 It is a schematic side view structural diagram of an adjustable synchronous pre-bending die;

[0023] Figure 3 It is a schematic structural diagram of the forming groove in the pre-bending lower die.

[0024] Description of the reference numerals:

[0025] 1. Pre-bending upper die;

[0026] 2. Pre-bending lower die; 21. Forming groove;

[0027] 3. Lower die adjusting beam;

[0028] 4. Lower movable beam;

[0029] 5. Adjusting assembly;

[0030] 51. Motor; 52. Reducer; 53. Lead screw;

[0031] 6. Lifting assembly. Detailed implementation manners

[0032] In order to better explain the present utility model for easy understanding, the present utility model will be described in detail below in conjunction with the drawings through specific implementation manners.

[0033] Please refer to Figures 1 to 3 , the present utility model provides an adjustable synchronous pre-bending die, which includes a pre-bending lower die 2, a pre-bending upper die 1, a lower die adjusting beam 3, a lower movable beam 4, an adjusting component 5 and a lifting component 6;

[0034] The bottom of the lower movable beam 4 is connected to the lifting component 6;

[0035] The lower die adjusting beam 3 is connected to the lower movable beam 4 through the adjusting component 5, and the adjusting component 5 is used to adjust the position of the lower die adjusting beam 3 in the Y-axis direction;

[0036] The pre-bending lower die 2 is fixed on the surface of the lower die adjusting beam 3, and a forming groove 21 is recessed on the upper surface of the pre-bending lower die 2;

[0037] A convex portion adapted to the forming groove 21 is provided at the bottom of the pre-bending upper die 1.

[0038] Among them, the forming groove 21 on the upper surface of the pre-bending lower die 2 includes at least two continuous arc segments, the central angle angles corresponding to the two end arc segments are different, and the central angle difference corresponding to the two end arc segments is less than 10°.

[0039] During use, the pipeline or plate to be processed is placed between the pre-bending lower die 2 and the pre-bending upper die 1, and the lower movable beam 4 is driven to move upward through the lifting component 6 to realize the mold closing between the pre-bending lower die 2 and the pre-bending upper die 1, achieving the pre-bending effect. The lower die adjusting beam 3 can be driven to move through the adjusting component 5, so that the pre-bending lower die 2 and the pre-bending upper die 1 are misaligned. In this embodiment, the convex portion corresponding to the second arc segment in the pre-bending upper die 1 corresponds to the first arc segment in the pre-bending lower die 2. Due to the different radian of the two, it can meet the pre-bending processing of different pipe diameters and improve the practicability of the equipment.

[0040] It should be noted that, in the above embodiment, the convex portion corresponding to the second arc segment in the pre-bending upper die 1 corresponds to the first arc segment in the pre-bending lower die 2. Due to the different radian of the two, pipelines with pipe diameters between the radian differences of the two can be pre-bent.

[0041] In this embodiment, the adjusting component 5 includes a motor 51, a reducer 52 and a lead screw 53;

[0042] The lead screw 53 is installed on the lower movable beam 4, and a threaded hole adapted to the lead screw 53 is provided on the lower die adjusting beam 3;

[0043] The motor 51 is connected to the lead screw 53 through the reducer 52;

[0044] During use, the lead screw 53 is driven to rotate through the motor 51 to drive the relative movement of the lower die adjusting beam 3 on the movable beam.

[0045] In this embodiment, the lower movable beam 4 is in an L-shaped mechanism, and the lead screw 53 is rotatably installed inside the vertical part of the lower movable beam 4.

[0046] In this embodiment, the lifting assembly 6 uses a hydraulic cylinder.

[0047] In this embodiment, a control assembly is further included. The control assembly includes a displacement sensor and a PLC controller. The displacement sensor is installed on the lower die adjusting beam 3. The adjusting assembly 5 and the displacement sensor are both electrically connected to the PLC controller. During use, the PLC controller detects the position of the displacement sensor on the movable beam in real time. When the lower die adjusting beam 3 reaches the preset position, the motor 51 stops rotating, and the lower die adjusting beam 3 accurately moves to the preset position.

[0048] The working principle of the present utility model is as follows:

[0049] Place the pipeline or plate to be processed between the pre-bending lower die 2 and the pre-bending upper die 1. Drive the lower movable beam 4 to move upward through the lifting assembly 6 to realize the mold closing between the pre-bending lower die 2 and the pre-bending upper die 1, achieving the pre-bending effect. The lower die adjusting beam 3 can be driven to move through the adjusting assembly 5, so that the pre-bending lower die 2 and the pre-bending upper die 1 are misaligned, thereby meeting the pre-bending processing of different pipe diameters and improving the practicability of the equipment.

[0050] Those related to circuits, electronic components and modules are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve the improvement of software and methods either.

[0051] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in related technical fields, are similarly included in the patent protection scope of the present utility model.

[0052] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An adjustable synchronous pre-bending die, characterized in that: It includes a pre-bent lower die, a pre-bent upper die, a lower die adjustment beam, a lower movable beam, an adjustment component and a lifting component; The bottom of the lower movable beam is connected to the lifting assembly; The lower mold adjusting beam is connected to the lower movable beam through the adjusting component, and the adjusting component is used to adjust the position of the lower mold adjusting beam in the Y-axis direction; The pre-bending lower die is fixed on the surface of the lower die adjusting beam, and a forming groove is concavely provided on the upper surface of the pre-bending lower die; The bottom of the pre-bending upper die is provided with a protrusion matched with the forming groove.

2. The adjustable synchronous pre-bending die according to claim 1, characterized in that: The forming groove on the upper surface of the pre-bent lower mold includes at least two continuous curved segments, the central angles corresponding to the curved segments at both ends are different, and the central angle difference between the curved segments at both ends is less than 10°.

3. The adjustable synchronous pre-bending die according to claim 1, characterized in that: The adjustment assembly includes a motor, a reducer and a screw; The screw rod is installed on the lower movable beam, and the lower mold adjusting beam is provided with a threaded hole adapted to the screw rod; The motor is connected to the screw rod via a reducer.

4. The adjustable synchronous pre-bending die according to claim 3, characterized in that: The lower movable beam is an L-shaped structure, and the screw rod is rotatably installed in the vertical part of the lower movable beam.

5. The adjustable synchronous pre-bending die according to claim 1, characterized in that: The lifting assembly adopts a hydraulic cylinder.

6. The adjustable synchronous pre-bending die according to claim 1, characterized in that: It also includes a control component, which includes a displacement sensor and a PLC controller. The displacement sensor is installed on the lower mold adjustment beam, and the adjustment component and the displacement sensor are both electrically connected to the PLC controller.

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