Guiding device for galvanized pipe fitting bending device
By designing a guide device for bending devices of galvanized pipe fittings, using components such as hydraulic cylinders and slit heads with slots, combined with structures such as vertical plates, arc grooves and limit slope surfaces, the problem of low bending efficiency of hydraulic bending equipment is solved, and efficient bending of multiple galvanized pipe fittings is achieved.
Patent Information
- Application Number
- CN202421681230.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-16
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-16
AI Technical Summary
The existing hydraulic bending equipment has low bending efficiency during the processing of galvanized pipe fittings, and it is impossible to efficiently handle multiple galvanized pipe fittings.
A guide device for bending device of galvanized pipe fittings is designed, including bending hydraulic cylinder seat, bending hydraulic cylinder, transition mounting seat, pressure head with slot, skid-mounted seat and galvanized pipe. The device guides the galvanized pipe to press and bending at the arc groove position through structures such as vertical plates, arc grooves, vertical support plates and limit slope surfaces to achieve efficient bending of multiple pipe fittings.
This device can significantly improve the working efficiency of hydraulic bending equipment, realize efficient, stable and safe bending processing of multiple galvanized pipe fittings, and improve the overall bending efficiency.
Smart Images

Figure CN223011694U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of galvanized pipe fitting processing applications, and particularly relates to a guiding device for a galvanized pipe fitting bending device. Background Technique
[0002] At present, galvanized steel pipes are usually hot-dip galvanized steel pipes. Galvanized steel pipes are welded steel pipes with a hot-dip galvanized or electro-galvanized layer on the surface. Galvanization can increase the corrosion resistance of the steel pipe and extend its service life.
[0003] Galvanized pipes are widely used. In addition to being used as pipeline pipes for general low-pressure fluids such as water, gas, and oil, they are widely used in manufacturing industries such as construction, machinery, coal mines, chemical industries, electric power, railway vehicles, the automotive industry, highways, bridges, containers, sports facilities, agricultural machinery, and greenhouse construction. They are also used as oil well pipes and oil pipelines in the petroleum industry, especially in offshore oil fields, oil heaters, condensation coolers, and pipes for coal distillation wash oil exchangers in chemical coking equipment, as well as pipe piles for trestles and support pipes for mine tunnels.
[0004] During the processing of galvanized pipes, in order to adapt to different installation and use occasions, corresponding bending operations are required. Traditional bending is manually operated using bending equipment, resulting in low work efficiency. With the upgrade of bending equipment, hydraulic bending equipment has been used in the bending operation of galvanized pipes. Currently, only one galvanized pipe can be bent at a time using hydraulic bending equipment. Although it is labor-saving and time-saving, the corresponding efficiency is still not high. How to further improve the working efficiency of hydraulic bending equipment is an urgent problem to be studied and solved.
[0005] Therefore, based on the above problems, the utility model provides a guiding device for a galvanized pipe fitting bending device. Content of the Utility Model
[0006] Purpose of the Utility Model: The purpose of the utility model is to provide a guiding device for a galvanized pipe fitting bending device, so as to solve the technical problem of low bending efficiency existing during the operation of the hydraulic bending equipment in the background technique.
[0007] Technical solution: A guiding device for a galvanized pipe fitting bending device provided by the utility model includes a bending hydraulic cylinder seat, a bending hydraulic cylinder, a transition mounting seat, a chuck with a slot, a skid-mounted seat, and a galvanized pipe. One end face of the skid-mounted seat is provided with a vertical plate. One end of the vertical plate is provided with an arc-shaped groove. On both sides of the same side of the two ends of the vertical plate, vertical support plates are symmetrically arranged. Inside the end faces on the same side of the vertical support plates, galvanized pipe placement grooves are vertically symmetrically arranged respectively. Limiting slope surfaces are respectively arranged at the lower openings of the galvanized pipe placement grooves. Among them, the galvanized pipe is horizontally inserted into the vertical support plates through the galvanized pipe placement grooves and the limiting slope surfaces. The bending hydraulic cylinder drives the chuck with a slot through the transition mounting seat to apply pressure and bend the galvanized pipe vertically inserted into the vertical support plates at the position of the arc-shaped groove.
[0008] In this technical solution, the guiding device for the galvanized pipe fitting bending device further includes a plurality of plate-shaped reinforcing ribs arranged on the other end face of the skid-mounted seat to fixedly support the vertical plate.
[0009] In this technical solution, the guiding device for the galvanized pipe fitting bending device further includes a transition vertical support plate arranged on the same side end face of the vertical support plate and on one side of the arc-shaped groove, a transition galvanized pipe placement groove arranged inside one side of the transition vertical support plate and cooperating with the galvanized pipe placement groove, and transition limiting slope surfaces respectively arranged at the lower openings of the transition galvanized pipe placement grooves.
[0010] In this technical solution, the guiding device for the galvanized pipe fitting bending device further includes screw grooves respectively arranged on the outer walls on one side of the vertical support plates or the transition vertical support plates, a vertical plate horizontal through hole arranged on the vertical plate and cooperating with the screw grooves, and bolts and bolt nuts for fixedly assembling the vertical plate with the vertical support plates or the transition vertical support plates through the vertical plate horizontal through hole and the screw grooves.
[0011] In this technical solution, the vertical support plates and the transition vertical support plates are respectively arranged as rectangular structures with the same size; the vertical plate is arranged as a rectangular structure.
[0012] Compared with the prior art, the beneficial effects of a guiding device for a galvanized pipe fitting bending device of the utility model are as follows: 1. It can be matched with a hydraulic bending device during bending operation, and can guide the efficient, stable and safe bending processing operation of multiple galvanized pipe fittings, further improving the bending efficiency; 2. The vertical plate, the vertical support plates and the transition vertical support plates are fixedly assembled by bolts and bolt nuts through the vertical plate horizontal through hole and the screw grooves, which is convenient for the assembly, disassembly, maintenance and replacement of the vertical support plates and the transition vertical support plates, and can also synchronously replace the galvanized pipe placement grooves, the limiting slope surfaces, the transition galvanized pipe placement grooves and the transition limiting slope surfaces with different sizes on the vertical support plates and the transition vertical support plates to adapt to the guiding during the bending of galvanized pipe fittings with different diameters. Description of the drawings
[0013] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 It is a top view structural schematic diagram of a guiding device for a galvanized pipe fitting bending device of the present invention;
[0015] Figure 2 It is a front view partial structural schematic diagram of a guiding device for a galvanized pipe fitting bending device of the present invention;
[0016] Figure 3 It is a side view structural schematic diagram of a guiding device for a galvanized pipe fitting bending device of the present invention with a grooved pressing head and a galvanized pipe;
[0017] Figure 4 It is a schematic diagram of a galvanized pipe of a guiding device for a galvanized pipe fitting bending device of the present invention placed in a vertical support plate, a galvanized pipe placement groove, a limiting slope surface or a transition vertical support plate, a transition galvanized pipe placement groove, and a transition limiting slope surface;
[0018] Figure 5 It is a top view result schematic diagram of a guiding device for a galvanized pipe fitting bending device of the present invention passing through a vertical plate horizontal through hole, a screw groove, a vertical plate, a vertical support plate, a bolt, and a bolt nut, etc.;
[0019] Among them, the serial numbers in the figure are as follows: 100 - bending hydraulic cylinder seat, 101 - bending hydraulic cylinder, 102 - transition mounting seat, 103 - grooved pressing head, 200 - skid-mounted seat, 2001 - plate-shaped reinforcing rib, 201 - vertical plate, 2010 - arc groove, 202 - vertical support plate, 203 - galvanized pipe placement groove, 204 - transition vertical support plate, 205 - transition galvanized pipe placement groove, 206 - vertical plate horizontal through hole, 207 - screw groove, 208 - bolt, 209 - bolt nut, 210 - limiting slope surface, 211 - transition limiting slope surface, 300 - galvanized pipe. Specific embodiments
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0021] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "top", "bottom", "one side", "the other side", "front", "rear", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance; in addition, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0022] Embodiment 1
[0023] As Figure 1 、 Figure 2 、 Figure 3 and Figure 4 shown, a guiding device for a galvanized pipe fitting bending device includes a bending hydraulic cylinder seat 100, a bending hydraulic cylinder 101, a transition mounting seat 102, a chuck with a slot 103, a skid-mounted seat 200, and a galvanized pipe 300.
[0024] A vertical plate 201 is provided on one end face of the skid-mounted seat 200.
[0025] An arc-shaped groove 2010 is provided at one end of the vertical plate 201.
[0026] Vertical support plates 202 are symmetrically arranged on the same side of both ends of the vertical plate 201.
[0027] Galvanized pipe placement grooves 203 are vertically and symmetrically arranged on the same side end faces of the vertical support plates 202 respectively.
[0028] Limit slope surfaces 210 are respectively provided at the lower openings of the galvanized pipe placement grooves 203.
[0029] Among them, the galvanized pipe 300 is horizontally inserted into the vertical support plate 202 through the galvanized pipe placement groove 203 and the limit slope surface 210, and the bending hydraulic cylinder 101 drives the chuck with a slot 103 through the transition mounting seat 102 to press and bend the galvanized pipe 300 vertically inserted into the vertical support plate 202 at the position of the arc-shaped groove 2010.
[0030] Embodiment 2
[0031] On the basis of Embodiment 1, the guiding device for the galvanized pipe fitting bending device further includes a plurality of plate-shaped stiffeners 2001 disposed on the other end face of the skid-mounted base 200 to fixedly support the vertical plate 201. When bending operations are performed, a plurality of horizontally arranged galvanized pipes 300 will exert corresponding horizontal pressures on the vertical plate 201, and the plurality of plate-shaped stiffeners 2001 are used to support the pressure resistance strength of the vertical plate 201.
[0032] Embodiment 3
[0033] On the basis of Embodiment 1 or Embodiment 2, the guiding device for the galvanized pipe fitting bending device further includes a transition vertical support plate 204 disposed on the same side end face of the vertical support plate 202 and located on one side of the arc-shaped groove 2010, a transition galvanized pipe placement groove 205 disposed in one plane of the transition vertical support plate 204 and cooperating with the galvanized pipe placement groove 203, and transition limiting slope surfaces 211 respectively disposed at the lower openings of the transition galvanized pipe placement groove 205. When a plurality of horizontally arranged galvanized pipes 300 are inserted into the galvanized pipe placement groove 203 and the transition galvanized pipe placement groove 205, corresponding bearing capacity sharing of the plurality of galvanized pipes 300 is achieved, the vertical bearing pressure on the vertical support plate 202 is reduced, and the service life is prolonged.
[0034] Embodiment 4
[0035] On the basis of Embodiment 1 or Embodiment 2 or Embodiment 3, as Figure 5 shown, the guiding device for the galvanized pipe fitting bending device further includes screw grooves 207 respectively disposed on the outer walls of one side of the vertical support plate 202 or the transition vertical support plate 204, vertical plate horizontal through holes 206 disposed on the vertical plate 201 and cooperating with the screw grooves 207, and bolts 208 and bolt nuts 209 for fixedly assembling the vertical plate 201 with the vertical support plate 202 or the transition vertical support plate 204 through the vertical plate horizontal through holes 206 and the screw grooves 207. Such a design can, on the one hand, replace the vertical support plate 202 or the transition vertical support plate 204, etc., and on the other hand, replace the vertical support plate 202 or the transition vertical support plate 204 with different opening sizes (galvanized pipe placement groove 203, limiting slope surface 210, transition galvanized pipe placement groove 205, transition limiting slope surface 211) to adapt to the stable placement of horizontally inserted galvanized pipes 300 with different pre-bending diameter sizes.
[0036] In addition, preferably, the vertical support plate 202 and the transition vertical support plate 204 are respectively arranged as rectangular structures with the same size, so as to achieve stable cooperation and horizontal fixation of a plurality of vertically arranged galvanized pipes 300; the vertical plate 201 is arranged as a rectangular structure and is used in cooperation with the vertical support plate 202 and the transition vertical support plate 204 to complete the horizontal multi-layer (vertical) fixation of a plurality of galvanized pipes 300.
[0037] Structural principle or working principle of the guiding device for the galvanized pipe bending device of this structure:
[0038] First, a number of galvanized pipes 300 are inserted horizontally in sequence through the galvanized pipe placement groove 203 of the vertical support plate 202, the limiting slope surface 210, the transition galvanized pipe placement groove 205 of the transition vertical support plate 204, and the transition limiting slope surface 211 to fix a number of galvanized pipes 300 in multiple layers (vertically), completing the feeding (horizontal insertion, see Figure 1 the light-colored arrow indication);
[0039] Then, start the bending hydraulic cylinder 101 opposite to the arc groove 2010 on one side of the skid-mounted seat 200. At this time, the bending hydraulic cylinder 101 drives the clamping groove head 103 through the transition mounting seat 102 to press and bend the galvanized pipe 300 inserted vertically into the vertical support plate 202 at the position of the arc groove 2010 (bending guidance, see Figure 1 the dark-colored arrow indication);
[0040] Finally, the synchronously bent galvanized pipes 300 are withdrawn from the galvanized pipe placement groove 203 and the transition galvanized pipe placement groove 205 in sequence to complete the discharging.
[0041] It should be noted that in this article, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including one..." does not exclude the existence of other identical elements in the process, method, article or device including the said element.
[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A guiding device for a galvanized pipe bending device, comprising a bending hydraulic cylinder seat (100), a bending hydraulic cylinder (101), a transition mounting seat (102), a pressure head with a slot (103), a skid-mounted seat (200) and a galvanized pipe (300), characterized in that: A vertical plate (201) is provided on one end surface of the skid-mounted seat (200). An arc-shaped groove (2010) is provided at one end of the vertical plate (201). Vertical support plates (202) are symmetrically arranged on the same side of both ends of the vertical plate (201). The vertical support plates (202) are provided with galvanized pipe placement grooves (203) in a vertically symmetrical manner on the same side end surfaces. The lower openings of the galvanized pipe placement slots (203) are respectively provided with limited slope surfaces (210); The galvanized pipe (300) is horizontally inserted into the vertical support plate (202) through the galvanized pipe placement groove (203) and the limiting slope surface (210), and the bending hydraulic cylinder (101) drives the grooved pressure head (103) through the transition mounting seat (102) to apply pressure and bend the galvanized pipe (300) vertically inserted into the vertical support plate (202) at the position of the arc groove (2010).
2. A guiding device for a galvanized pipe bending device according to claim 1, characterized in that: The guiding device for the galvanized pipe bending device also includes a plurality of plate-type reinforcing ribs (2001) arranged on the other end surface of the skid-mounted seat (200) for fixedly supporting the vertical plate (201).
3. A guiding device for a galvanized pipe bending device according to claim 2, characterized in that: The guiding device for the galvanized pipe bending device also includes a transition vertical support plate (204) arranged on the same side end surface of the vertical support plate (202) and located on one side of the arc groove (2010), a transition galvanized pipe placement groove (205) arranged in one side of the transition vertical support plate (204) and used in conjunction with the galvanized pipe placement groove (203), and transition limiting slope surfaces (211) respectively arranged at the lower opening of the transition galvanized pipe placement groove (205).
4. A guiding device for a galvanized pipe bending device according to claim 3, characterized in that: The guiding device for the galvanized pipe bending device also includes a screw groove (207) respectively arranged on the outer wall of one side of the vertical support plate (202) or the transition vertical support plate (204), a vertical plate transverse through hole (206) arranged on the vertical plate (201) and used in conjunction with the screw groove (207), and a bolt (208) and a bolt nut (209) for fixing and assembling the vertical plate (201) and the vertical support plate (202) or the transition vertical support plate (204) through the vertical plate transverse through hole (206) and the screw groove (207).
5. The guiding device for a galvanized pipe bending device according to claim 2, characterized in that: The vertical support plates (202) and the transitional vertical support plates (204) are respectively configured as rectangular structures of the same size; and the vertical plates (201) are configured as rectangular structures.