Extruding machine for aluminum product production

By designing a detachable extrusion mold and adjustment mechanism, the extruder for aluminum production is solved, and the problem that traditional aluminum extruders cannot cope with the demand for aluminum molding of different specifications is achieved, and the rapidity of replacing molds and production flexibility is achieved, reducing operating costs.

CN223011786UActive Publication Date: 2025-06-24GUANGDONG TESTAR METAL TECH CO LTD +1
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Patent Information

Application Number
CN202422195206.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-24
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

During the production and use of traditional aluminum extruders, they cannot effectively respond to the molding needs of different specifications of aluminum, resulting in the need to replace the entire machine and increase operating costs.

Method used

An extruder for aluminum production is designed, using a detachable extrusion die and adjustment mechanism, and the rapid replacement and adjustment of the extrusion die is achieved through threaded connection and meshing transmission, reducing the dependence on the entire machine.

Benefits of technology

It realizes the rapid replacement of extrusion dies of different specifications according to production requirements, reduces the operating costs of the enterprise and improves the flexibility and efficiency of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an extruding machine for aluminum material production, which relates to the technical field of aluminum material extruding machines and comprises a bottom frame, supporting columns are symmetrically and fixedly mounted at the upper end of the bottom frame, a same top plate is fixedly mounted at the upper ends of the supporting columns, and the outer sides of the supporting columns are connected with a same moving plate in a sliding manner. By adopting the structure, the extrusion die is inserted into the mounting block, meanwhile, the lower end of the extrusion die is inserted into the upper end of the rotating disc, the position of the clamping block corresponds to the position of the clamping groove after insertion, then a second rotating handle is operated to rotate the rotating rod, and meanwhile, a first bevel gear at the lower end of the rotating rod is meshed with four second bevel gears to drive the four second bevel gears to rotate; a second screw rod connected with a second bevel gear can rotate on the inner side of the movable groove, due to rotation of the second screw rod, a clamping block in threaded connection with the outer side can slide and stretch out and draw back on the inner side of the movable groove, and when the clamping end of the clamping block stretches out of the movable groove, the clamping block is clamped into the corresponding clamping groove, and then the extrusion die can be fixed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum extruders, in particular to an extruder for aluminum production. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum. An extruder is needed when shaping aluminum.

[0003] A Chinese patent with announcement number CN213195084U discloses a high-performance aluminum extruder, including an extrusion mechanism, a receiving mechanism and a limiting mechanism. The extrusion mechanism includes a base, and four support rods are arranged in an array on the upper surface of the base. The top ends of the four support rods are provided with a top plate, and a screw column 1 is threadedly connected to the top plate. A rotating mechanism is provided at the top end of the screw column 1, and a mounting plate is provided at the bottom end of the screw column 1. A hydraulic column is provided on the bottom side of the mounting plate, and a pressure block is provided at the bottom end of the hydraulic column.

[0004] However, through the above-mentioned prior art, it can be understood that the traditional aluminum extruder still has some shortcomings in the actual production and use process. For example, the rotating disk and the extrusion model adopt an integrated structure, and the molding cavity size of the extrusion model is fixed. Therefore, when the user needs to use extrusion models of other specifications for aluminum extrusion molding, it is often necessary to replace the entire machine, which undoubtedly increases the operating costs of the enterprise. Utility Model Content

[0005] In view of the problems mentioned in the background technology, the purpose of the utility model is to provide an extruder for aluminum production to solve the problems mentioned in the background technology.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] An extruder for aluminum production, comprising a chassis, on the upper end of which symmetrically fixed pillars are installed. On the upper ends of the pillars, the same top plate is fixedly installed. The outer sides of the pillars are slidably connected with the same moving plate. On the lower end of the top plate, a cylinder is fixedly installed. The output end of the cylinder is fixedly installed with the upper end of the moving plate. The lower end of the moving plate is provided with an adjusting mechanism, and the lower end of the adjusting mechanism is threadedly connected with an extrusion head. The inner side of the upper end of the chassis is rotatably connected with a rotating disk, and an extrusion die is inserted on the upper end of the rotating disk. An insertion hole is opened inside the extrusion die, and a clamping groove is opened inside the insertion hole. A fixing mechanism is fixedly installed on the upper end of the rotating disk, and the rotating disk is clamped with the clamping groove through the fixing mechanism. Forming cavities are opened at equal angles on the upper end of the extrusion die;

[0008] The fixing mechanism includes an installation block fixedly installed on the upper end of the rotating disk. A circular groove is opened at the lower end of the installation block. The inner side of the upper end of the installation block is rotatably connected with a rotating rod. A second rotating handle is fixedly installed on the upper end of the rotating rod. The lower end of the rotating rod extends into the circular groove and is fixedly installed with a first bevel gear. The installation block and the insertion hole are in an inserting connection. Activity grooves are opened at equal angles on the outer side of the installation block. A second screw rod is rotatably connected inside the activity groove. One end of the second screw rod extends into the circular groove and is fixedly installed with a second bevel gear. The first bevel gear and the second bevel gear are in a meshing connection. A clamping block is threadedly connected to the end of the second screw rod away from the second bevel gear. One end of the clamping block is slidably connected inside the activity groove, and the clamping end of the clamping block is clamped with the clamping groove of the extrusion die;

[0009] The adjusting mechanism includes an installation frame fixedly installed on the lower end of the moving plate. A first screw rod is rotatably connected inside the installation frame. One end of the first screw rod penetrates through the wall of the installation frame and is fixedly installed with a first rotating handle. An adjusting seat is slidably connected inside the lower end of the installation frame. The adjusting seat is threadedly connected to the outer side of the first screw rod. The extrusion head is threadedly connected to the lower end of the adjusting seat.

[0010] As a preferred technical solution, limiting blocks are symmetrically and fixedly connected to the outer side of the clamping block, and limiting grooves are opened inside the activity groove. The limiting blocks are slidably connected inside the limiting grooves.

[0011] As a preferred technical solution, a screw sleeve is fixedly installed inside one end of the clamping block, and one end of the clamping block is threadedly connected with the second screw rod through the screw sleeve.

[0012] As a preferred technical solution, inserting columns are fixedly connected at equal angles to the lower end of the extrusion die, and the extrusion die is inserted on the upper end of the rotating disk through the inserting columns.

[0013] As a preferred technical solution, a guiding mark is fixedly installed on the front of the adjusting seat, and a scale sticker is adhered to the outer side of the installation frame.

[0014] As a preferred technical solution, sliding columns are symmetrically and fixedly installed inside the mounting frame. The adjusting seat is slidably connected to the outside of the sliding columns, and the upper end of the adjusting seat and the inner side of the lower end of the mounting frame are slidably connected.

[0015] In summary, the present utility model mainly has the following beneficial effects:

[0016] First, insert the extrusion die and the mounting block, and at the same time insert the lower end of the extrusion die into the upper end of the rotating disk. After the insertion, the position of the clamping block corresponds to the position of the card slot. Then operate the second rotating handle, so that the second rotating handle rotates the rotating rod, and at the same time the first bevel gear at the lower end of the rotating rod meshes and drives the four second bevel gears to rotate. The second screw rods connected to the second bevel gears can rotate inside the movable slots. Due to the rotation of the second screw rods, the clamping blocks threadedly connected to the outside can slide and expand inside the movable slots. When the clamping ends of the clamping blocks extend out of the movable slots, they can be inserted into the corresponding card slots to complete the fixation of the extrusion die. On the contrary, reverse-operate the second rotating handle, indirectly separating the clamping blocks from the card slots of the extrusion die, and then it is convenient to remove and replace the extrusion die from the rotating disk, so as to conveniently process aluminum materials with different specifications of extrusion dies according to production requirements, and there is no need to replace the entire machine. Therefore, to a certain extent, it also greatly reduces the operating costs of enterprises;

[0017] Second, the extrusion head is connected to the adjusting seat in a threaded form, which can conveniently replace and use the extrusion head according to different extrusion dies. Secondly, during the use process, rotate the first screw rod on the mounting frame by using the first rotating handle, so that the adjusting seat threadedly connected to the outside of the second screw rod slides on the mounting frame. At this time, it is convenient to adjust the use of the extrusion head according to the position of the forming cavity of the extrusion die. Description of the Drawings

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is a schematic structural diagram of the adjusting mechanism of the present utility model;

[0020] Figure 3 is a schematic connection diagram of the extrusion die and the fixing mechanism of the present utility model;

[0021] Figure 4 is an exploded view of the fixing mechanism of the present utility model.

[0022] Reference numerals: 1, chassis; 2, strut; 3, moving plate; 4, top plate; 5, cylinder; 6, adjusting mechanism; 601, mounting bracket; 602, first screw; 603, first turning handle; 604, adjusting seat; 7, extrusion head; 8, rotating disc; 9, extrusion die; 91, forming cavity; 92, inserting post; 10, fixing mechanism; 101, second turning handle; 102, rotating rod; 103, mounting block; 104, clamping block; 105, circular groove; 106, first bevel gear; 107, second bevel gear; 108, moving groove; 109, second screw; 11, sliding post; 12, guiding mark; 13, scale sticker; 14, inserting hole; 15, clamping groove; 16, limiting block; 17, limiting groove; 18, screw sleeve. Detailed implementation mode

[0023] Refer to Figures 1 to 4 In this embodiment, an extruder for aluminum production includes a chassis 1. Symmetrically and fixedly installed on the upper end of the chassis 1 are struts 2. Fixedly installed on the upper ends of the struts 2 is the same top plate 4. The outer sides of the struts 2 are slidably connected with the same moving plate 3. Fixedly installed at the lower end of the top plate 4 is a cylinder 5. The output end of the cylinder 5 and the upper end of the moving plate 3 are fixedly installed. At the lower end of the moving plate 3 is provided an adjusting mechanism 6. Threadedly connected to the lower end of the adjusting mechanism 6 is an extrusion head 7. Rotatably connected to the inner side of the upper end of the chassis 1 is a rotating disc 8. Inserted into the upper end of the rotating disc 8 is an extrusion die 9. An inserting hole 14 is opened inside the extrusion die 9. A clamping groove 15 is opened inside the inserting hole 14. Fixedly installed at the upper end of the rotating disc 8 is a fixing mechanism 10. The rotating disc 8 is clamped with the clamping groove 15 through the fixing mechanism 10. The upper end of the extrusion die 9 is equally angularly provided with forming cavities 91; Inside the extrusion die 9 is also provided a spring ejector pin. The ejecting part of the spring ejector pin is arranged in the forming cavity 91. Its basic principle and usage are the same as those of the demolding ejector pin in the FPC reinforcing sheet precision stamping die disclosed in the patent publication number CN217666001U. Its main purpose is to facilitate the demolding of products in a timely manner. It is a relatively mature existing technology; The center part of the rotating disc 8 is connected to the output end of the motor installed inside the chassis 1, which can realize the rotation of the rotating disc 8. And the motor is controlled by a control module outside the chassis 1.

[0024] The fixing mechanism 10 includes a mounting block 103. The mounting block 103 is fixedly installed at the upper end of the rotating disk 8. A circular groove 105 is opened at the lower end of the mounting block 103. The inner side of the upper end of the mounting block 103 is rotatably connected to a rotating rod 102. A second rotating handle 101 is fixedly installed at the upper end of the rotating rod 102. The lower end of the rotating rod 102 extends into the inner side of the circular groove 105 and is fixedly installed with a first bevel gear 106. The mounting block 103 and the jack 14 are in an insertion connection. The outer side of the mounting block 103 is equiangularly provided with moving grooves 108. The inner side of the moving groove 108 is rotatably connected to a second screw rod 109. One end of the second screw rod 109 extends into the inner side of the circular groove 105 and is fixedly installed with a second bevel gear 107. The first bevel gear 106 and the second bevel gear 107 are in a meshing connection. One end of the second screw rod 109 away from the second bevel gear 107 is threadedly connected to a clamping block 104. One end of the clamping block 104 is slidably connected to the inner side of the moving groove 108. The clamping end of the clamping block 104 is clamped with the clamping groove 15 of the extrusion die 9. The extrusion die 9 and the mounting block 103 are inserted. At the same time, the lower end of the extrusion die 9 is inserted into the upper end of the rotating disk 8. After the insertion, the position of the clamping block 104 corresponds to the position of the clamping groove 15 at this time. Then operate the second rotating handle 101 to make the second rotating handle 101 rotate the rotating rod 102. At the same time, the first bevel gear 106 at the lower end of the rotating rod 102 meshes and drives the four second bevel gears 107 to rotate. The second screw rod 109 connected to the second bevel gear 107 can rotate in the moving groove 108. Due to the rotation of the second screw rod 109, the clamping block 104 threadedly connected to the outside can slide and expand in the moving groove 108. When the clamping end of the clamping block 104 extends out of the moving groove 108, it can be clamped into the corresponding clamping groove 15 to complete the fixation of the extrusion die 9. On the contrary, when the second rotating handle 101 is operated in the reverse direction to indirectly separate the clamping block 104 from the clamping groove 15 of the extrusion die 9, the extrusion die 9 can be conveniently removed from the rotating disk 8 for replacement. Thus, it is convenient to produce and process aluminum materials with different specifications of extrusion dies 9 according to production requirements, and there is no need to replace the entire machine. Therefore, to a certain extent, it also greatly reduces the operating cost of the enterprise;

[0025] The adjusting mechanism 6 includes a mounting frame 601 which is fixedly installed at the lower end of the moving plate 3. A first screw rod 602 is rotatably connected to the inner side of the mounting frame 601. One end of the first screw rod 602 penetrates through the wall of the mounting frame 601 and is fixedly installed with a first rotating handle 603. A regulating seat 604 is slidably connected to the inner side of the lower end of the mounting frame 601. The regulating seat 604 is threadedly connected to the outer side of the first screw rod 602. The extrusion head 7 is threadedly connected to the lower end of the regulating seat 604. When using different extrusion dies 9, the extrusion head 7 is connected to the regulating seat 604 in a threaded form, which can facilitate the replacement of the extrusion head 7 according to different extrusion dies 9. Secondly, during the use process, the first screw rod 602 is rotated by the first rotating handle 603 to rotate on the mounting frame 601, so that the regulating seat 604 threadedly connected to the outer side of the second screw rod 109 slides on the mounting frame 601. At this time, it is convenient to adjust the extrusion head 7 according to the position of the forming cavity 91 on the extrusion die 9. Through this adjusting mechanism 6, the center of the matching extrusion head 7 can be adjusted to correspond to the center position of the forming cavity 91 on the corresponding extrusion die 9 during extrusion, which can facilitate the extrusion of aluminum by the extrusion head 7.

[0026] Reference Figure 4 , symmetrically fixed connections of limiting blocks 16 are arranged on the outer side of the clamping block 104. Limiting grooves 17 are arranged on the inner side of the moving groove 108. The limiting blocks 16 are slidably connected to the inner side of the limiting grooves 17. By sliding the limiting blocks 16 on the clamping block 104 in the limiting grooves 17 of the moving groove 108, it is possible to prevent the clamping block 104 from disengaging from the moving groove 108 during the adjustment and use processes.

[0027] Reference Figure 4 , a screw sleeve 18 is fixedly installed on the inner side of one end of the clamping block 104. One end of the clamping block 104 is threadedly connected to the second screw rod 109 through the screw sleeve 18. By using the screw sleeve 18 at one end of the clamping block 104, the clamping block 104 can be threadedly connected to the second screw rod 109.

[0028] Reference Figure 3 , inserting posts 92 are fixedly connected to the lower end of the extrusion die 9 at equal angles. The extrusion die 9 is inserted into the upper end of the rotating disk 8 through the inserting posts. By using the inserting posts 92 at the lower end of the extrusion die 9, it is convenient to insert and connect the lower end of the extrusion die 9 to the upper end of the rotating disk 8.

[0029] Reference Figure 2, a guiding mark 12 is fixedly installed on the front surface of the adjusting seat 604, and a scale sticker 13 is adhered to the outer side of the mounting bracket 601. By matching the guiding mark 12 on the adjusting seat 604 with the scale sticker 13, it is convenient for users to quickly complete the adjustment of the extrusion head 7 and the forming cavity 91 of the corresponding extrusion die 9; the position on the scale sticker 13 can be set and made in advance before leaving the factory. In this way, after the product leaves the factory, users can directly complete the adjustment of the extrusion head 7 by matching the guiding mark 12 on the adjusting seat 604 with the scale sticker 13 at the corresponding indicating position according to the replacement of the forming cavity 91 of different types of extrusion dies 9; the position of the guiding mark 12 corresponds to the position of the center of the extrusion head 7.

[0030] Reference Figure 2 , sliding columns 11 are symmetrically and fixedly installed on the inner side of the mounting bracket 601. The adjusting seat 604 is slidably connected to the outer side of the sliding columns 11. The upper end of the adjusting seat 604 and the inner side of the lower end of the mounting bracket 601 are slidably connected. By using the sliding columns 11 on the mounting bracket 601, the adjusting seat 604 can slide on the mounting bracket 601, and the upper end of the adjusting seat 604 slides on the inner side of the lower end of the mounting bracket 601, which can ensure the bearing effect of the adjusting seat 604. At the same time, it also ensures the force application effect and stability of the adjusting seat 604 on the extrusion head 7 when the output end of the air cylinder 5 pushes.

[0031] Principle and advantages of use: During the process of processing aluminum materials with different specifications of extrusion dies 9 according to production requirements, first, the extrusion die 9 needs to be replaced. By operating the second rotating handle 101 in the reverse direction, indirectly separating the clamping block 104 from the clamping groove 15 of the extrusion die 9, it is convenient to remove the extrusion die 9 from the rotating disk 8 for replacement. Then, the extrusion die 9 and the mounting block 103 are inserted, and at the same time, the lower end of the extrusion die 9 is inserted into the upper end of the rotating disk 8. After insertion, the position of the clamping block 104 corresponds to the position of the clamping groove 15 at this time. Then, operate the second rotating handle 101 to make the second rotating handle 101 rotate the rotating rod 102. At the same time, the first bevel gear 106 at the lower end of the rotating rod 102 meshes and drives the four second bevel gears 107 to rotate. The second screw rod 109 connected to the second bevel gear 107 can rotate inside the moving groove 108. Due to the rotation of the second screw rod 109, the clamping block 104 threadedly connected to the outside can slide and expand inside the moving groove 108. When the clamping end of the clamping block 104 extends out of the moving groove 108, it can be clamped into the corresponding clamping groove 15 to complete the fixation of the extrusion die 9;

[0032] When using different extrusion dies 9, the extrusion head 7 is connected to the adjusting seat 604 in a threaded form, which facilitates the replacement of the extrusion head 7 according to different extrusion dies 9. Secondly, during the use process, the first screw 602 is rotated on the mounting bracket 601 by turning the first handle 603, so that the adjusting seat 604 threadedly connected to the outer side of the second screw 109 slides on the mounting bracket 601. At this time, in combination with the guide mark 12 on the adjusting seat 604 cooperating with the scale sticker 13, it is convenient to adjust the extrusion head 7 according to the position of the forming cavity 91 of the extrusion die 9.

Claims

1. An extruder for aluminum production, comprising a chassis, characterized in that: The upper end of the base frame is symmetrically fixed with pillars, the upper ends of the pillars are fixedly installed with the same top plate, the outer sides of the pillars are slidably connected with the same moving plate, the lower end of the top plate is fixedly installed with a cylinder, the output end of the cylinder and the upper end of the moving plate are fixedly installed, the lower end of the moving plate is provided with an adjusting mechanism, the lower end of the adjusting mechanism is threadedly connected with an extrusion head, the inner side of the upper end of the base frame is rotatably connected with a rotating disk, the upper end of the rotating disk is plugged with an extrusion mold, the inner side of the extrusion mold is provided with a plug hole, the inner side of the plug hole is provided with a card slot, the upper end of the rotating disk is fixedly installed with a fixing mechanism, the rotating disk is clamped with the card slot through the fixing mechanism, and the upper end of the extrusion mold is provided with a molding cavity at equal angles; The fixing mechanism comprises a mounting block, which is fixedly mounted on the upper end of the rotating disk, a circular groove is provided at the lower end of the mounting block, a rotating rod is rotatably connected to the inner side of the upper end of the mounting block, a second rotating handle is fixedly mounted on the upper end of the rotating rod, the lower end of the rotating rod extends into the inner side of the circular groove and is fixedly mounted with the first bevel gear, the mounting block and the plug hole are plug-in connected, a movable groove is provided at equal angles on the outer side of the mounting block, a second screw is rotatably connected to the inner side of the movable groove, one end of the second screw extends into the inner side of the circular groove and is fixedly mounted with the second bevel gear, the first bevel gear and the second bevel gear are meshingly connected, and the end of the second screw away from the second bevel gear is threadedly connected with a clamping block, one end of the clamping block is slidably connected to the inner side of the movable groove, and the clamping end of the clamping block is clamped with the clamping groove of the extrusion die.

2. An extruder for aluminum production according to claim 1, characterized in that: The outer side of the clamping block is symmetrically fixedly connected with a limiting block, the inner side of the movable groove is provided with a limiting groove, and the limiting block is slidably connected to the inner side of the limiting groove.

3. The extruder for aluminum production according to claim 1, characterized in that: A screw sleeve is fixedly installed on the inner side of one end of the clamping block, and one end of the clamping block is threadedly connected with the second screw rod through the screw sleeve.

4. The extruder for aluminum production according to claim 1, characterized in that: The lower end of the extrusion die is fixedly connected with an insertion column at an equal angle, and the extrusion die is inserted and connected with the upper end of the rotating disk.

5. The extruder for aluminum production according to claim 1, characterized in that: The adjustment mechanism includes a mounting frame, which is fixedly mounted on the lower end of the moving plate, a first screw is rotatably connected to the inner side of the mounting frame, one end of the first screw passes through the frame wall of the mounting frame and is fixedly mounted with a first rotary handle, an adjustment seat is slidably connected to the inner side of the lower end of the mounting frame, the adjustment seat is threadedly connected to the outer side of the first screw, and the extrusion head is threadedly connected to the lower end of the adjustment seat.

6. An extruder for aluminum production according to claim 5, characterized in that: A guide mark is fixedly mounted on the front of the adjustment seat, and a scale sticker is bonded to the outer side of the mounting frame.

7. An extruder for aluminum production according to claim 5, characterized in that: The inner side of the mounting frame is symmetrically fixed with a sliding column, the adjusting seat is slidably connected to the outer side of the sliding column, and the upper end of the adjusting seat and the inner side of the lower end of the mounting frame are slidably connected.

Citation Information

Patent Citations

  • High-performance aluminum extruding machine

    CN213195084U

  • Precision stamping die for FPC (Flexible Printed Circuit) reinforcing sheet

    CN217666001U