Filter shell cutting machining device

Abstract

The utility model relates to the technical field of filter shell machining, and discloses a filter shell cutting machining device which comprises a base, supporting plates are fixedly connected to the front side and the rear side of the left portion of the top end of the base, and a servo motor is fixedly connected to the front end of the supporting plate on the front side. The output end of the servo motor penetrates through the supporting plate at the front end and is fixedly connected with a rotating plate, the bottom of the rotating plate is fixedly connected with a direct current motor, the output end of the direct current motor penetrates through the rotating plate and is fixedly connected with a U-shaped plate, and sliding rail columns are fixedly connected to the left side and the right side of the inner wall of the U-shaped plate correspondingly; the outer sides of the two sliding rail columns are slidably connected with clamping plates. According to the utility model, the angle of the filter shell can be adjusted at multiple angles through the mutual matching among the U-shaped plate, the gear and the rack, and the service life of a cutter can be prolonged and the cutting quality can be ensured through the mutual matching among the valve, the hose and the nozzle.

Description

Technical Field

[0001] The utility model relates to the technical field of filter housing processing, in particular to a cutting processing device for filter housings. Background Art

[0002] A filter is a device used to separate impurities in solid particles, liquids or gases. It allows fluids to pass through while blocking solid particles or other unwanted substances through specific materials or structures. Filters are widely used in industrial, household and medical fields for water treatment, air purification, pharmaceutical manufacturing. Their designs can select different filtering media and working principles according to needs, including mechanical filtration, chemical filtration and physical filtration, to achieve efficient and reliable filtering effects.

[0003] In the production process of filter housings, a cutting processing device is needed to process and shape the housing materials. The cutting processing device cuts, scribes or drills the materials according to requirements through a controlled tool or laser beam. These operations can be carried out according to the specific design requirements of the filter housing, including the processing of shape, size and holes. Through the cutting processing device, the production process of the housing can be ensured to be efficient and accurate, and the quality and functional integrity of the final product can be guaranteed.

[0004] In the existing cutting processing device for filter housings, the filter housing to be cut is placed above the card slot, and then it is cut by the cutting device. However, in the actual use process, the filter housing cannot rotate at multiple angles during cutting and needs to be manually rotated for cutting, resulting in low accuracy after cutting. Content of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides a cutting processing device for filter housings, aiming to improve the problem that the filter housing cannot rotate at multiple angles during cutting in the existing technology and needs to be manually rotated for cutting, resulting in low accuracy after cutting.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a filter housing cutting and processing device, comprising a base, the front and rear sides of the left top of the base are fixedly connected with a support plate, the front end of the front support plate is fixedly connected with a servo motor, the output end of the servo motor passes through the front support plate and is fixedly connected with a rotating plate, the bottom of the rotating plate is fixedly connected with a DC motor, the output end of the DC motor passes through the rotating plate and is fixedly connected with a U-shaped plate, the left and right sides of the inner wall of the U-shaped plate are fixedly connected with slide rail columns, the outer sides of the two slide rail columns are slidably connected with a clamping plate, the bottom of the slide rail column is fixedly connected with a rack, the inner side of the U-shaped plate is rotatably connected with a gear, the outer sides of the gear are respectively meshed with the corresponding racks, the front side of the inner wall of the U-shaped plate is fixedly connected with an electric telescopic rod, one end of the electric telescopic rod is fixedly connected with the clamping plate on the rear side, the right side of the top of the base is slidably connected with a moving plate, the front top of the moving plate is fixedly connected with a cutting device, and the rear side of the top of the base is provided with a cooling mechanism, which is used to cool the cutting knife in the cutting device.

[0007] As a further description of the above technical solution:

[0008] The cooling mechanism comprises a liquid nitrogen box, which is fixedly connected to the rear side of the top end of the base, a valve is connected to the left side of the liquid nitrogen box, a hose is connected to the left side of the valve, a fixed block is fixedly connected to the top end of the movable plate, a nozzle is fixedly connected to the left side of the fixed block, the top end of the hose is connected to the nozzle, and a box plug is threadedly connected to the top end of the liquid nitrogen box.

[0009] As a further description of the above technical solution:

[0010] A pressure gauge is fixedly connected to the front end of the liquid nitrogen box, and a protective shell is fixedly connected to the outer side of the pressure gauge.

[0011] As a further description of the above technical solution:

[0012] A hollow block is fixedly connected to the right side of the liquid nitrogen box, and an information card is arranged on the inner wall of the hollow block.

[0013] As a further description of the above technical solution:

[0014] A handle is fixedly connected to the right side of the movable plate, and an anti-slip sleeve is fixedly connected to the outer side of the handle.

[0015] As a further description of the above technical solution:

[0016] A slide groove is provided on the right side of the top of the base, and the slide groove is slidably connected with the movable plate. A collecting groove is provided on the left side of the top of the base.

[0017] As a further description of the above technical solution:

[0018] A controller is fixedly connected to the front side of the top end of the base, and the controller is electrically connected to the servo motor, the DC motor, the electric telescopic rod and the cutting device respectively.

[0019] As a further description of the above technical solution:

[0020] A protective shell is fixedly connected to the outside of the controller, and a protective cover is rotatably connected to the outside of the protective shell.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by placing the filter housing on the U-shaped plate, starting the electric telescopic rod, the rear clamping plate and the rack move, the gear rotates accordingly, driving the other rack and the front clamping plate to move in the opposite direction to clamp the filter housing. Then, starting the DC motor makes the U-shaped plate rotate horizontally, and the servo motor drives the rotating plate to rotate vertically, realizing multi-angle adjustment of the filter housing. Finally, pushing the moving plate 13 drives the cutting device 14 to complete the cutting, and the angle of the filter housing can be adjusted multi-angularly.

[0023] 2. In the utility model, when cutting the filter housing, the cutting device generates high heat, the valve opens, and the liquid nitrogen in the liquid nitrogen tank flows through the hose to the nozzle and is sprayed on the cutting area for rapid cooling. The box plug is convenient for replenishing liquid nitrogen and preventing leakage, which can extend the tool life and ensure the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is the front view of the cutting and processing device for the filter housing proposed by the utility model;

[0025] Figure 2 It is the three-dimensional view of the cutting and processing device for the filter housing proposed by the utility model;

[0026] Figure 3 It is the schematic structural view of the support plate of the cutting and processing device for the filter housing proposed by the utility model;

[0027] Figure 4 It is the schematic view of the cooling mechanism of the cutting and processing device for the filter housing proposed by the utility model.

[0028] Legend Explanation:

[0029] 1. Base; 2. Cooling mechanism; 201. Liquid nitrogen tank; 202. Valve; 203. Hose; 204. Fixed block; 205. Nozzle; 206. Tank plug; 3. Support plate; 4. Servo motor; 5. Rotating plate; 6. DC motor; 7. U-shaped plate; 8. Electric telescopic rod; 9. Slide rail column; 10. Clamp; 11. Gear; 12. Rack; 13. Moving plate; 14. Cutting device; 15. Pressure gauge; 16. Protective shell; 17. Hollow block; 18. Information card paper; 19. Handle; 20. Anti-slip sleeve; 21. Chute; 22. Collection tank; 23. Controller; 24. Protective housing; 25. Protective cover. Detailed implementation manner

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] Refer to Figure 1 . Figure 3 And Figure 4 , an embodiment provided by the present invention: a cutting and processing device for a filter housing, including a base 1. Both the front and rear sides of the left part of the top of the base 1 are fixedly connected with support plates 3. The front end of the front support plate 3 is fixedly connected with a servo motor 4. The output end of the servo motor 4 penetrates through the front support plate 3 and is fixedly connected with a rotating plate 5. The bottom of the rotating plate 5 is fixedly connected with a DC motor 6. The output end of the DC motor 6 penetrates through the rotating plate 5 and is fixedly connected with a U-shaped plate 7. Both the left and right sides of the inner wall of the U-shaped plate 7 are fixedly connected with slide rail columns 9. The outer sides of the two slide rail columns 9 are slidably connected with clamps 10. The bottom of the slide rail column 9 is fixedly connected with a rack 12. The inner side of the U-shaped plate 7 is rotatably connected with a gear 11. The outer side of the gear 11 is respectively meshed with the corresponding rack 12. The front side of the inner wall of the U-shaped plate 7 is fixedly connected with an electric telescopic rod 8. One end of the electric telescopic rod 8 is fixedly connected with the rear clamp 10. The right side of the top of the base 1 is slidably connected with a moving plate 13. The front top of the moving plate 13 is fixedly connected with a cutting device 14. The rear side of the top of the base 1 is provided with a cooling mechanism 2. The cooling mechanism 2 is used to cool the cutting tool in the cutting device 14;

[0032] Specifically, place the filter housing to be cut above the U-shaped plate 7. At this time, start the electric telescopic rod 8 to drive the rear clamping plate 10 to move forward to the front end of the U-shaped plate 7. At the same time, the rear rack 12 will move together, thereby driving the gear 11 to rotate, and through its meshing connection, driving the other rack 12 to move backward, and at the same time driving the front clamping plate 10 to move backward to the rear side of the U-shaped plate 7, so as to complete the clamping of the filter housing. Subsequently, start the DC motor 6 to drive the U-shaped plate 7 to rotate on the horizontal plane, and start the servo motor 4 to drive the rotating plate 5 to rotate in the vertical direction, so as to complete the multi-angle adjustment of the filter housing. Subsequently, push the moving plate 13 to drive the cutting device 14 to cut the filter housing.

[0033] Refer to Figure 1 , Figure 2 and Figure 4 , the cooling mechanism 2 includes a liquid nitrogen tank 201, the liquid nitrogen tank 201 is fixedly connected to the rear side of the top of the base 1, a valve 202 is connected to the left side of the liquid nitrogen tank 201, a hose 203 is connected to the left side of the valve 202, a fixed block 204 is fixedly connected to the top of the moving plate 13, a nozzle 205 is fixedly connected to the left side of the fixed block 204, and the top of the hose 203 is communicated with the nozzle 205; a box plug 206 is threadedly connected to the top of the liquid nitrogen tank 201;

[0034] Specifically, when the cutting device 14 cuts the filter housing, a large amount of heat will be generated. At this time, open the valve 202 to allow the liquid nitrogen in the liquid nitrogen tank 201 to flow out, and under the internal pressure, it will flow along the hose 203 into the nozzle 205 and be sprayed on the cutting area to quickly cool it. Through the box plug 206, it is convenient to replenish liquid nitrogen into the liquid nitrogen tank 201 at any time and prevent it from flowing out.

[0035] Refer to Figure 1 , Figure 2 and Figure 4 , a pressure gauge 15 is fixedly connected to the front end of the liquid nitrogen tank 201, and a protective shell 16 is fixedly connected to the outside of the pressure gauge 15; a hollow block 17 is fixedly connected to the right side of the liquid nitrogen tank 201, and an information card 18 is arranged on the inner wall of the hollow block 17; a handle 19 is fixedly connected to the right side of the moving plate 13, and an anti-slip sleeve 20 is fixedly connected to the outside of the handle 19; a chute 21 is opened on the top right side of the base 1, the chute 21 is slidably connected to the moving plate 13, and a collection groove 22 is opened on the top left side of the base 1;

[0036] Specifically, through the pressure gauge 15, the remaining situation in the liquid nitrogen tank 201 can be known. Through the hollow block 17, the information card 18 can be placed. Through the information card 18, the danger prompt of the liquid nitrogen tank 201 can be marked. Through the handle 19, it is convenient to push the moving plate 13. Through the chute 21, the movement of the moving plate 13 is facilitated. Through the collection groove 22, the debris falling during cutting can be collected.

[0037] Refer to Figure 2 、 Figure 3 and Figure 4 At the front side of the top end of the base 1, a controller 23 is fixedly connected. The controller 23 is electrically connected to the servo motor 4, the DC motor 6, the electric telescopic rod 8, and the cutting device 14 respectively. A protective shell 24 is fixedly connected to the outside of the controller 23, and a protective cover 25 is rotatably connected to the outside of the protective shell 24;

[0038] Specifically, the controller 23 can control the start and operating power between the servo motor 4, the DC motor 6, the electric telescopic rod 8, and the cutting device 14 respectively. The protective shell 24 can prevent the controller 23 from being damaged due to collision. The protective cover 25 can prevent dust, liquid, etc. from entering the inside of the controller 23 and causing damage to the internal electronic components.

[0039] Working principle: Before using this device, first, accurately place the filter housing to be cut above the U-shaped plate 7. Then, start the electric telescopic rod 8 to drive the clamping plate 10 at its rear side to move smoothly towards the front end of the U-shaped plate 7. During this process, the rear rack 12 will move synchronously. Then, through the meshing transmission of the gear 11, the other rack 12 will move towards the rear side, and drive the front clamping plate 10 to move towards the rear side of the U-shaped plate 7 to ensure that the filter housing is firmly clamped. After the clamping is completed, start the DC motor 6 to drive the U-shaped plate 7 to rotate precisely on the horizontal plane. At the same time, by starting the servo motor 4, the stable rotation of the rotating plate 5 in the vertical direction can be achieved, so as to realize the multi-angle and all-round adjustment of the filter housing. By pushing the moving plate 13, drive the cutting device 14 to perform a cutting operation on the filter housing;

[0040] And through the cooling mechanism 2, during the cutting process of the filter housing, the cutting device 14 will generate a large amount of heat. When cooling is required, the valve 202 will be rotated and opened, so that the liquid nitrogen in the liquid nitrogen tank 201 will flow smoothly through the hose 203 to the nozzle 205 under the action of the internal pressure. The nozzle 205 will then spray the liquid nitrogen onto the cutting area to achieve a rapid cooling effect. In addition, the design of the tank plug 206 enables users to conveniently replenish liquid nitrogen into the liquid nitrogen tank 201 at any time, while effectively preventing the accidental leakage of liquid nitrogen. The model of the servo motor 4 is ECMA-E-RS, the model of the DC motor 6 is GD-18613, the model of the electric telescopic rod 8 is JC35DS, and the model of the cutting device 14 is J3G-FF-400.

[0041] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A filter housing cutting and processing device, comprising a base (1), characterized in that: The front and rear sides of the left top portion of the base (1) are fixedly connected to a support plate (3); the front end of the front support plate (3) is fixedly connected to a servo motor (4); the output end of the servo motor (4) passes through the front support plate (3) and is fixedly connected to a rotating plate (5); the bottom of the rotating plate (5) is fixedly connected to a DC motor (6); the output end of the DC motor (6) passes through the rotating plate (5) and is fixedly connected to a U-shaped plate (7); the left and right sides of the inner wall of the U-shaped plate (7) are fixedly connected to slide rail columns (9); the outer sides of the two slide rail columns (9) are slidably connected to clamping plates (10); the bottom of the slide rail column (9) is fixedly connected to a gear. The U-shaped plate (7) is rotatably connected to a gear (11) on the inner side, and the outer sides of the gears (11) are respectively meshed and connected with the corresponding racks (12). The front side of the inner wall of the U-shaped plate (7) is fixedly connected to an electric telescopic rod (8), and one end of the electric telescopic rod (8) is fixedly connected to the clamping plate (10) on the rear side. The top right side of the base (1) is slidably connected to a movable plate (13), and the front top of the movable plate (13) is fixedly connected to a cutting device (14). A cooling mechanism (2) is provided on the rear side of the top of the base (1), and the cooling mechanism (2) is used to cool the cutting knife in the cutting device (14).

2. The filter housing cutting and processing device according to claim 1, characterized in that: The cooling mechanism (2) comprises a liquid nitrogen box (201), the liquid nitrogen box (201) being fixedly connected to the rear side of the top end of the base (1), the left side of the liquid nitrogen box (201) being connected to a valve (202), the left side of the valve (202) being connected to a hose (203), the top end of the movable plate (13) being fixedly connected to a fixed block (204), the left side of the fixed block (204) being fixedly connected to a nozzle (205), the top end of the hose (203) being connected to the nozzle (205), and the top end of the liquid nitrogen box (201) being threadedly connected to a box plug (206).

3. The filter housing cutting and processing device according to claim 2, characterized in that: A pressure gauge (15) is fixedly connected to the front end of the liquid nitrogen box (201), and a protective shell (16) is fixedly connected to the outer side of the pressure gauge (15).

4. The filter housing cutting and processing device according to claim 2, characterized in that: A hollow block (17) is fixedly connected to the right side of the liquid nitrogen box (201), and an information cardboard (18) is provided on the inner wall of the hollow block (17).

5. The filter housing cutting and processing device according to claim 1, characterized in that: A handle (19) is fixedly connected to the right side of the movable plate (13), and an anti-slip sleeve (20) is fixedly connected to the outer side of the handle (19).

6. The filter housing cutting and processing device according to claim 1, characterized in that: A slide groove (21) is provided on the right side of the top end of the base (1), and the slide groove (21) is slidably connected to the movable plate (13). A collecting groove (22) is provided on the left side of the top end of the base (1).

7. The filter housing cutting and processing device according to claim 1, characterized in that: A controller (23) is fixedly connected to the front side of the top end of the base (1), and the controller (23) is electrically connected to the servo motor (4), the DC motor (6), the electric telescopic rod (8) and the cutting device (14) respectively.

8. The filter housing cutting and processing device according to claim 7, characterized in that: The outer side of the controller (23) is fixedly connected to a protective shell (24), and the outer side of the protective shell (24) is rotatably connected to a protective cover (25).

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