Finished product saw for aluminum product production

By designing a finished saw machine for aluminum production using staggered saw blades and vacuum cleaners, the problem of uneven force and debris during the cutting of aluminum profiles is solved, and a more stable and high-quality cutting process is achieved.

CN223012053UActive Publication Date: 2025-06-24GUANGDONG YUELING INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421938271.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-24
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

During the cutting process of aluminum profiles, the uneven force of the saw blade on the aluminum profile causes position deviation, and the debris generated by the cutting affects the cutting quality.

Method used

A finished saw machine for aluminum production is designed, using two saw blade cutting devices composed of interlaced front and rear. The saw blade is connected to a motor in the opposite direction and fixes the clamp through a linear motor. When the material is sawed, the saw blade moves oppositely, and a vacuum cleaner is used to clean up debris.

Benefits of technology

It improves the stability of aluminum profile cutting, reduces position deviation during cutting, and ensures the quality of subsequent processing after cleaning debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The finished product saw for aluminum product production comprises a workbench, a supporting rod is installed on the workbench, a screen is arranged at the position, under the supporting rod, of the upper end of the workbench, and a dust suction device is arranged in the workbench. The cutting device is composed of a front saw blade and a rear saw blade in a staggered mode, the two saw blades are connected with two motors opposite in movement direction, materials are conveyed to the position below the supporting rod, the clamp is pressed downwards through the linear motor, and the materials on the workbench are clamped and fixed. The two saw blades move oppositely to saw and hinge materials, compared with conventional sawing, the materials to be machined are clamped towards the middle, meanwhile, the materials are sawed, the situation that notches incline when the materials are cut due to one-way rotation of the saw blades is avoided, and cutting chippings on the upper portion penetrate through the screen 2 to be sucked to the outside through a dust suction device is avoided; therefore, the subsequent processing is not influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum production, in particular to a finished product saw for aluminum production. Background Technique

[0002] Aluminum profiles are components made of aluminum alloy with specific shapes and cross-sections, used in the manufacture of various products, such as building structures, transportation vehicles, electronic devices, and other industrial applications. Aluminum profiles have the advantages of light weight, corrosion resistance, good electrical conductivity, and easy processing, so they are widely used in all walks of life. After the production of aluminum profiles, they need to be cut, and a sawing machine is required. The finished product sawing machine for aluminum profiles is a device specifically used for cutting aluminum profiles, widely used in industries such as aluminum alloy doors and windows, curtain walls, rail transit, and automotive parts, with high production efficiency. However, currently, aluminum profiles are generally cut using a cutting saw blade. During the cutting process, the cutting saw blade cuts at a specified position of the aluminum profile, and the uneven force on the aluminum profile easily causes the position of the aluminum profile to shift, and the generated chips will affect the cutting quality of the aluminum profile.

[0003] Therefore, in view of the above problems, a finished product sawing machine for aluminum profiles with strong cutting stability is now proposed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a finished product saw for aluminum production to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A finished product saw for aluminum production includes a workbench, a support rod is installed on the workbench, a screen is arranged directly below the support rod at the upper end of the workbench, a dust suction device is arranged inside the workbench, a cutting device and a fixture are installed below the support rod. The cutting device is composed of two saw blades that intersect with each other front and back, and the two saw blades are respectively connected to two motors with opposite movement directions.

[0007] As a further solution of the utility model:

[0008] The serrated ends of the two saw blades in the cutting device are elliptical arcs.

[0009] As a further solution of the utility model:

[0010] The screen is provided with an inverted trapezoidal opening, and the opening is concave downward towards the inside of the workbench.

[0011] As a further solution of the utility model:

[0012] At one end of the material, the bottom end of the fixture is provided with a notch, and clamping pieces are respectively installed at both ends of the notch, and reset devices are respectively arranged outside the clamping pieces.

[0013] As a further solution of the utility model:

[0014] The upper end of the fixture is slidably arranged on the support rod through a linear motor, and guide rods are fixedly connected to both sides of the linear motor on the fixture, and the guide rods are slidably arranged between the support rods.

[0015] As a further solution of the utility model:

[0016] A balance sheet is fixedly arranged in the middle of the guide rod and the balance sheet is arranged on the support rod.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] When the utility model is used, the material is transported to the position under the support rod, the fixture is pressed down by the linear motor to clamp and fix the material on the workbench, and the material is sawed and reamed by the opposite movement of the two saw blades. Compared with the conventional sawing, the material to be processed is clamped in the middle while being sawed, and the cut of the material during cutting will not be inclined due to the unidirectional rotation of the saw blade, and the cutting debris above is sucked out to the outside through the dust suction device through the screen 2, so as not to affect the subsequent processing. Description of the drawings

[0019] Figure 1 It is a schematic diagram of the whole of the utility model.

[0020] Figure 2 It is a schematic diagram of the screen of the utility model.

[0021] Figure 3 It is a schematic diagram of the saw blade of the utility model.

[0022] Figure 4 It is a schematic diagram of the fixture of the utility model.

[0023] In the figure: 1, workbench; 2, screen; 3, cutting device; 301, saw blade; 4, support rod; 5, guide rod; 501, balance sheet; 6, linear motor; 7, fixture; 701, clamping piece; 702, reset device; 8, dust suction device. Detailed implementation manners

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Please refer toFigures 1 to 4 In the embodiment of the present utility model, a finished product saw for aluminum material production includes a workbench 1, a support rod 4 is installed on the workbench 1, a screen 2 is arranged directly below the support rod 4 at the upper end of the workbench 1, a dust suction device 8 is arranged inside the workbench 1, a cutting device 3 and a fixture 7 are installed below the support rod 4. The cutting device 3 is composed of two saw blades 301 that are staggered with each other front and back, and the two saw blades 301 are respectively connected to two motors with opposite movement directions. A dust suction device 8 is arranged inside the workbench 1 and the dust suction device 8 extends outward through a pipeline.

[0026] In the above solution, by transporting the material to the position below the support rod 4, the fixture 7 is pressed down by the linear motor 6 to clamp and fix the material on the workbench 1. The two saw blades 301 move towards each other to saw and cut the material. Compared with conventional sawing, while clamping the material to be processed towards the middle, the material is sawed open, and the cut of the material during cutting will not be inclined due to the one-way rotation of the saw blade. And the cutting debris above is sucked out to the outside through the dust suction device 8 passing through the screen 2, so as not to affect subsequent processing.

[0027] The serrated ends of the two saw blades 301 in the cutting device 3 are elliptical arcs.

[0028] The two 301 are arc-shaped saw teeth, which cause less damage to the cut of the material during processing compared with traditional sharp-angle saw teeth.

[0029] The screen 2 is provided with an inverted table-shaped opening and the opening is concave downward towards the inside of the workbench 1.

[0030] By setting the screen 2 as an inverted table-shaped opening that is concave downward, the material debris is more likely to enter the dust suction device 8, and the material debris will not fly out in all directions.

[0031] At the bottom end of the fixture 7, a notch is arranged at one end of the material, and clamping pieces 701 are respectively installed at both ends of the notch, and reset structures 702 are respectively arranged on the outer parts of the clamping pieces 701.

[0032] The material is clamped and fixed by the fixture 7. By pressing down, the clamping pieces 701 better clamp on both sides of the material. And when the fixture 7 rises and the clamping pieces 701 are separated from the material, due to the reset structure 702, the material is quickly pushed out.

[0033] The upper end of the fixture 7 is slidably arranged with the support rod 4 through the linear motor 6, and guide rods 5 are respectively fixedly connected on both sides of the linear motor 6 on the fixture 7, and the guide rods 5 are slidably arranged with the support rod 4.

[0034] By respectively arranging guide rods 5 on both sides, when the linear motor 6 presses the fixture 7 downward, the fixture 7 can be vertically pressed down, and the material can be positively fixed on the workbench 1 without tilting during cutting.

[0035] A balance piece 501 is fixedly arranged in the middle of the guide rod 5, and the balance piece 501 is arranged on the support rod 4.

[0036] Balance pieces 501 are respectively arranged at the same positions on the two guide rods 5. By arranging the balance pieces 501, the distance of the downward displacement of the clamp 7 can be controlled. And when the balance piece 501 is horizontally attached to the support rod 4 when the clamp 7 holds the material, it can ensure that the material under the clamp 7 will not tilt due to unevenness.

[0037] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model, and any reference signs in the claims should not be regarded as limiting the claims involved.

[0038] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A finished product saw for aluminum production, comprising a workbench (1), characterized in that: A support rod (4) is installed on the workbench (1); a screen (2) is provided at the upper end of the workbench (1) directly below the support rod (4); a dust collecting device (8) is provided inside the workbench (1); a cutting device (3) and a clamp (7) are installed below the support rod (4); the cutting device (3) is composed of two front and rear saw blades (301) that are staggered with each other, and the two saw blades (301) are respectively connected to two motors with opposite movement directions.

2. A finished product saw for aluminum production according to claim 1, characterized in that: The sawtooth ends of the two saw blades (301) in the cutting device (3) are in the shape of an elliptical arc.

3. A finished product saw for aluminum production according to claim 2, characterized in that: The screen (2) is provided with an inverted opening, and the opening is concave toward the inside of the workbench (1).

4. A finished product saw for aluminum production according to claim 3, characterized in that: The bottom end of the clamp (7) is provided with a notch at one end of the material, and clamping pieces (701) are respectively installed at both ends of the notch, and reset devices (702) are respectively provided outside the clamping pieces (701).

5. A finished product saw for aluminum production according to claim 3, characterized in that: The upper end of the clamp (7) is slidably arranged via the linear motor (6) and the support rod (4), and the clamp (7) is fixedly connected to guide rods (5) on both sides of the linear motor (6) and is slidably arranged between the guide rods (5) and the support rod (4).

6. A finished product saw for aluminum production according to claim 5, characterized in that: A balancing sheet (501) is fixedly arranged at the middle of the guide rod (5), and the balancing sheet (501) is arranged on the support rod (4).