Sawing machine

By designing a saw machine with a moving mechanism, the problem of lack of safe, convenient and fast saw machine cutting welding parts in the prior art is solved, and effective inspection of weld quality and safety and efficiency improvement of welding process are achieved.

CN223012055UActive Publication Date: 2025-06-24BMW BRILLIANCE AUTOMOTIVE
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Patent Information

Application Number
CN202421684811.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-24
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

There is a lack of a safe, convenient and fast sawing machine for efficient cutting of welded parts to check the quality of the weld.

Method used

A saw machine is designed including a saw blade, a saw machine body, a tabletop and a fixture. The tabletop is moved in the width direction through a moving mechanism. The saw blade passes through a slit on the tabletop. The fixture moves in the length direction through a moving mechanism for clamping and adjusting the workpiece to be cut.

Benefits of technology

It realizes safe, convenient and quick cutting of welded parts, can effectively check the quality of welds, and improves the safety and efficiency of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present disclosure provides a sawing machine comprising: a saw blade configured to be capable of performing cutting; a sawing machine body; the table board can move relative to the sawing machine body in the first direction through a first moving mechanism, and a slit in the first direction is formed in the table board; the clamp is configured to be used for clamping a workpiece to be cut, and the clamp is arranged on the table top and can move relative to the table top in a second direction through a second moving mechanism; and the saw blade can extend to penetrate through the slit, and when the saw blade moves, the saw blade cuts the workpiece clamped above the slit. By means of the sawing machine, size compression in the height direction can be achieved.
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Description

Technical Field

[0001] The present disclosure relates to a sawing machine. More specifically, it relates to a safety sawing machine for the destructive test of a bridge. Background Art

[0002] In automobile manufacturing, welding is usually required between multiple components, such as welding of an automobile bridge. The quality of welding is not only related to the overall quality of the automobile, but also crucial for driving and riding safety. The inspection of welding quality includes but is not limited to seamless flaw detection, weld cutting test, etc.

[0003] Among them, the weld cutting test has always been an intuitive and effective inspection method. By cutting the welded part (for example, longitudinally or transversely), it is possible to directly see whether there are holes, the melting quality, and the penetration depth.

[0004] Therefore, there has always been a need for safe, convenient, and fast cutting of welds. Summary of the Utility Model

[0005] The purpose of the present disclosure is to solve one or more technical problems existing in the prior art.

[0006] According to one or more aspects of the present disclosure, the present disclosure provides a sawing machine, which includes:

[0007] A saw blade configured to be able to perform cutting;

[0008] A sawing machine main body;

[0009] A tabletop that can move relative to the sawing machine main body in a first direction through a first moving mechanism, wherein a slit is provided in the tabletop along the first direction;

[0010] A fixture configured to clamp a workpiece to be cut, the fixture is arranged on the tabletop and can move relative to the tabletop in a second direction through a second moving mechanism;

[0011] Wherein, the saw blade can extend through the slit and cut the workpiece clamped above the slit when moving.

[0012] According to one or more aspects of the present disclosure, the first moving mechanism includes a first slider arranged on the tabletop and a first slideway arranged on the sawing machine main body that cooperates with the first slider, or includes a first slideway arranged on the tabletop and a first slider arranged on the sawing machine main body that cooperates with the first slideway.

[0013] According to one or more aspects of the present disclosure, the second moving mechanism includes a second slider disposed on the tabletop and a second slideway disposed on the fixture and cooperating with the second slider, or includes a second slideway disposed on the tabletop and a second slider disposed on the fixture and cooperating with the second slideway.

[0014] According to one or more aspects of the present disclosure, one of the first slider or the first slideway is disposed on the lower surface of the tabletop, and the other of the first slider or the first slideway is disposed on the upper surface of a connecting plate fixed to the sawing machine main body.

[0015] According to one or more aspects of the present disclosure, one of the second slider or the second slideway is disposed on the upper surface of the tabletop, and the other of the second slider or the second slideway is disposed on the lower surface of a fixture fixed thereto.

[0016] According to one or more aspects of the present disclosure, any one of the first slideway and the first slider is integrally formed with or separately formed from any one of the tabletop and the sawing machine main body and fixedly connected together.

[0017] According to one or more aspects of the present disclosure, any one of the second slideway and the second slider is integrally formed with or separately formed from any one of the tabletop and the fixture and fixedly connected together.

[0018] According to one or more aspects of the present disclosure, the sawing machine further includes handrails, and the handrails are disposed in pairs on the upper surface of the tabletop near one end in the first direction.

[0019] According to one or more aspects of the present disclosure, the sawing machine further includes limit members, the limit members are fixedly disposed on the lower surface of the tabletop and are oppositely disposed in the first direction, the connecting plate is disposed between the opposite limit members in the first direction and coincides with the limit members in the height direction to cooperate with the paired limit members in the first direction to play a limiting role.

[0020] According to one or more aspects of the present disclosure, the sawing machine further includes buffer members, the buffer members are fixed to the limit members and are located between the fixed limit members and the connecting plate in the first direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] From the following description of embodiments of the present disclosure shown in conjunction with the drawings, the foregoing and other features and advantages of the present disclosure will become apparent. The drawings are incorporated herein and form a part of the specification, further for explaining the principles of the present disclosure and enabling those skilled in the art to make and use the present disclosure. Wherein:

[0022] The purpose of the present disclosure is to solve one or more technical problems existing in the prior art.

[0023] Figure 1 A perspective view of a sawing machine according to the present disclosure is shown;

[0024] Figure 2 A side view of a sawing machine according to the present disclosure is shown;

[0025] Figure 3 A side view of the sawing machine according to the present disclosure from another angle is shown;

[0026] Figure 4 A perspective view of the table surface of the sawing machine according to the present disclosure and its mating structure is shown;

[0027] Reference numerals:

[0028] 101 sawing machine main body; 102 fixture; 103 handle; 104 fixture connecting plate; 105 table surface; 106 limiting member; 107 main body slideway; 108 connecting plate; 109 buffer member; 110 table surface slider;

[0029] Note that in the embodiments described below, sometimes the same reference numerals are used commonly between different drawings to represent the same part or parts having the same function, and the repeated description thereof is omitted. In some cases, similar reference numerals and letters are used to represent similar items. Therefore, once an item is defined in one drawing, it does not need to be further discussed in the subsequent drawings.

[0030] For the sake of easy understanding, the positions, dimensions, ranges, etc. of the various structures shown in the drawings and the like sometimes do not represent the actual positions, dimensions, ranges, etc. Therefore, the present disclosure is not limited to the positions, dimensions, ranges, etc. disclosed in the drawings and the like. Moreover, the drawings do not have to be drawn to scale, and some features may be enlarged to show the details of specific components. Detailed embodiments

[0031] The present disclosure will be described below with reference to the drawings, in which several embodiments of the present disclosure are shown. However, it should be understood that the present disclosure can be presented in many different ways and is not limited to the embodiments described below; in fact, the embodiments described below are intended to make the disclosure of the present disclosure more complete and fully explain the protection scope of the present disclosure to those skilled in the art. It should also be understood that the embodiments disclosed herein can be combined in various ways to provide more additional embodiments.

[0032] It should be understood that the terms used in the specification are only for describing specific embodiments and are not intended to limit the present disclosure. All terms used in the specification (including technical terms and scientific terms) have the meanings commonly understood by those skilled in the art unless otherwise defined. For the sake of brevity and / or clarity, well-known functions or structures may not be described in detail.

[0033] The singular forms “a,” “the,” and “said” used in the specification include the plural forms unless clearly specified otherwise. The terms “comprising,” “including,” and “having” used in the specification mean the presence of the claimed features, but do not preclude the presence of one or more other features. The term “and / or” used in the specification includes any and all combinations of one or more of the associated listed items. The terms “between X and Y” and “between approximately X and Y” used in the specification should be interpreted to include X and Y. The term “between approximately X and Y” used in this specification means “between approximately X and approximately Y,” and the term “from approximately X to Y” used in this specification means “from approximately X to approximately Y.”

[0034] In the specification, when it is stated that an element is “on,” “attached” to, “connected” to, “coupled” to, or “in contact” with another element, etc., the element can be directly on, attached to, connected to, coupled to, or in contact with the other element, or there can be an intermediate element. In contrast, when it is stated that an element is “directly” on, “directly attached” to, “directly connected” to, “directly coupled” to, or “directly in contact” with another element, there will be no intermediate element. In the specification, a feature being arranged “adjacent” to another feature can mean that the feature has a portion overlapping with the adjacent feature or a portion located above or below the adjacent feature.

[0035] In the specification, spatial relationship terms such as “above,” “below,” “left,” “right,” “front,” “rear,” “high,” “low,” etc. can illustrate the relationship between one feature and another feature in the drawings. It should be understood that the spatial relationship terms include different orientations of the device during use or operation in addition to the orientations shown in the drawings. For example, when the device in the drawing is inverted, a feature originally described as “below” other features can then be described as “above” the other features. The device can also be oriented in other ways (rotated 90 degrees or in other orientations), and the relative spatial relationships will be interpreted accordingly at this time.

[0036] As Figures 1-4 shown, the present disclosure provides a sawing machine. More specifically, a vertical sawing machine. The sawing machine includes a saw blade and is capable of performing cutting by means of the saw blade. Specifically, the saw blade performs cutting by moving rapidly in the up-and-down direction in the figure.

[0037] The sawing machine includes a sawing machine main body 101, and the sawing machine main body 101 is in the shape of a cube with a hollow middle part. The middle part is an operating part for clamping and cutting workpieces, and the table 105, clamping mechanism, and moving mechanism to be described later are all arranged at the middle part.

[0038] The sawing machine may further include a driving mechanism (not shown) configured to drive the saw blade to move up and down at high speed, and a control device (not shown) for controlling the operation of the driving mechanism (such as starting, stopping, pausing, accelerating, or decelerating). The driving mechanism and the control device may be provided in the upper part and the lower part of the sawing machine. The control device may include one or more of a host computer with a human-machine interface (HMI), a lower computer with a programmable logic controller (PLC controller), a D / A conversion module, an inverter, a main motor, a power sensor, a rotary encoder, and a reduction gear. In this embodiment, the driving mechanism includes four driving wheels, and the four driving wheels are fixed to the upper part of the sawing machine through a suspension. The four driving wheels are oppositely arranged along the length direction (i.e., the second direction) of the sawing machine, and the saw blade is clamped therein, and the saw blade is driven to move up and down by the rotation of the four driving wheels. It should be understood that the driving wheels may also be arranged inside the upper part and the lower part of the sawing machine.

[0039] The sawing machine further includes a table 105. The table 105 is arranged at a generally middle position in the height direction of the sawing machine. The table 105 is provided with a slit penetrating in the height direction along the width direction (i.e., the first direction) of the sawing machine, and the size of the slit is set such that the saw blade can pass through it. In this embodiment, the slit is arranged at a generally middle part of the table 105 along the length direction. The saw blade extends through the slit and performs cutting by moving up and down.

[0040] In this embodiment, the table 105 is configured to be movable relative to the sawing machine main body 101 in the width direction through a first moving mechanism. Thus, the workpiece to be cut fixed to the table 105 can move relative to the saw blade in the width direction, so that the workpiece can be completely cut. The first moving mechanism is configured as a slider and slideway structure that cooperate with each other. It should be understood that the first moving mechanism may also adopt other forms, such as screw movement, as long as it can make the table 105 move relative to the sawing machine main body 101. The same applies to the second moving mechanism described later.

[0041] Refer to Figure 4, in this embodiment, the first moving mechanism includes a first table slider 110 disposed on the table surface and a main body slideway 107 disposed on the sawing machine main body. The first table slider 110 is disposed on the lower surface of the table surface 105. The table slider 110 extends in the width direction. The first table sliders 110 can be arranged in pairs in the length direction, so that the movement of the table surface is smoother. The main body slideway 107 can be disposed on the surface of the sawing machine main body facing the lower surface of the table surface. The main body slideway 107 is configured to slidably engage with the first table slider 110 so that the first table slider 110 can move along the main body slideway. In this embodiment, the main body slideway 107 is disposed on the connecting plate 108, and the connecting plate 108 can be configured to be detachably fixed to the sawing machine main body. Further, a slideway can be directly disposed on the connecting plate, or the slideway is disposed on a plurality of scattered blocks fixed to the connecting plate.

[0042] It should be understood that the positions of the slideway and the slider can be interchanged, that is, the first moving mechanism includes a slideway disposed on the table surface and a slider disposed on the sawing machine main body.

[0043] The sawing machine further includes a fixture 102. The fixture 102 is configured to clamp the workpiece to be cut. The fixture is disposed on the table surface 105 and can move relative to the table surface along a second direction through a second moving mechanism. As Figure 1 shown, the fixture 102 adopts a universal fixture.

[0044] As Figure 1 shown, the second moving mechanism includes a second table slideway disposed on the table surface and a fixture slider disposed on the fixture. In this embodiment, the second table slideway is disposed on the fixture connecting plate 104. It should be understood that the second table slideway can be directly disposed on the upper surface of the table surface. The second table slideways are oppositely disposed in the width direction. The second table slideway extends in the length direction. The fixture slider is disposed on the lower surface of the fixture 102. The fixture slider is configured to slidably engage with the second table slideway so that the fixture 104 can move along the second table slideway. In this embodiment, the fixture connecting plate 104 can be configured to be detachably fixed to the table surface 105.

[0045] It should be understood that the positions of the slideway and the slider can be interchanged, that is, the second moving mechanism includes a slider disposed on the table surface and a slideway disposed on the fixture.

[0046] Through the second moving mechanism, the position adjustment of the workpiece clamped by the fixture 102 in the length direction can be realized, so that the part to be cut can be adjusted.

[0047] In this embodiment, both the first moving mechanism and the second moving mechanism adopt a structure in which a slideway and a slider cooperate, and by respectively arranging slideways relative to the fixture and relative to the sawing machine main body on the upper and lower surfaces of the table 105, the size of the entire moving mechanism in the height direction is very small or very compact. In other words, by respectively arranging slideways and sliders on the upper and lower surfaces of the table 105, and thus constructing the distance between the main slideway and the fixture slider cooperating therewith in the height direction to be very small, the main slideway and the fixture slider are only spaced apart by the thickness of the table (optionally also including, for example, a fixture connecting plate, etc.) in the height direction.

[0048] The sawing machine further includes handrails 103, and the handrails 103 are arranged in pairs on the upper surface of the table near one end of the table 105 along the length direction. Through the handrails, the operator can push the table 105 and the workpiece clamped on the table 105 to move at a relatively long distance from the saw blade, improving the safety of operation. It should be understood that an automatic moving mechanism, such as a cylinder or the like, can also be provided, and the automatic movement of the table 105 is controlled by a control device.

[0049] As Figures 1-3 shown, the sawing machine further includes limit members 106. The limit members 106 are fixedly arranged on the lower surface of the table 105 and are arranged oppositely along the width direction. In this embodiment, the limit members 106 are also arranged oppositely along the length direction, that is, four limit members are arranged. The limit members 106 are configured to prevent the table 105 from moving too far back and forth along the width direction. In this embodiment, this is achieved through the cooperation of the limit members 106 and the connecting plate 108. Specifically, the connecting plate 108 is arranged between the opposite limit members 106 along the width direction and coincides with the limit members 106 in the height direction. Therefore, when the table 105 moves too far back and forth along the width direction, it will abut against the connecting plate 108. The sawing machine further includes a buffer member 109, and the buffer member 109 is fixed to the limit member 108 and is located between the fixed limit member 108 and the connecting plate along the width direction. The buffer member 109 can be a rubber pad, so that the impact with the connecting plate 108 can be buffered.

[0050] As Figure 4 shown, by arranging the limit mechanism as above, the size of the operation part of the entire sawing machine is very small. More specifically, the size in the height direction is very small. The manual operation part or the visible operation part of the entire sawing machine is shrunk into the limited distance between the upper and lower surfaces of the table 105, and various components are arranged around the upper and lower surfaces of the table 105, realizing the size compression in the height direction. In addition, by using the connecting plate 108 not only as the first moving mechanism but also as the limit mechanism, the number of components is also reduced.

[0051] Therefore, the present utility model provides a sawing machine, which is not only simple and effective in structure, safe in operation, but also relatively small in overall size, especially the size in the height direction is effectively compressed.

[0052] Although some specific embodiments of the present disclosure have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present disclosure. The various embodiments of this utility model can be combined arbitrarily without departing from the spirit and scope of the present disclosure. Those skilled in the art should also understand that various modifications can be made to the embodiments without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.

Claims

1. A sawing machine, characterized in that: The sawing machine comprises: a saw blade configured to perform cutting; Sawing machine body; A table top, the table top being movable relative to the sawing machine body along a first direction by a first moving mechanism, wherein the table top is provided with a slit along the first direction; A clamp, the clamp being configured to clamp a workpiece to be cut, the clamp being disposed on the table and being movable relative to the table in a second direction by a second moving mechanism; The saw blade is capable of extending through the slit and cutting a workpiece clamped above the slit when moving.

2. The sawing machine according to claim 1, characterized in that: The first moving mechanism includes a first slider disposed on the table top and a first slideway disposed on the sawing machine body and matched with the first slider, or includes a first slideway disposed on the table top and a first slider disposed on the sawing machine body and matched with the first slideway.

3. The sawing machine according to claim 1, characterized in that: The second moving mechanism includes a second slider disposed on the table and a second slideway disposed on the fixture and matched with the second slider, or includes a second slideway disposed on the table and a second slider disposed on the fixture and matched with the second slideway.

4. The sawing machine according to claim 2, characterized in that: One of the first slider or the first slideway is disposed on the lower surface of the table top, and the other of the first slider or the first slideway is disposed on the upper surface of a connecting plate fixed to the sawing machine body.

5. The sawing machine according to claim 4, characterized in that: One of the second slider or the second slideway is disposed on the upper surface of the table, and the other of the second slider or the second slideway is disposed on a lower surface fixed to the fixture.

6. The sawing machine according to claim 4, characterized in that: Any one of the first slideway and the first sliding block is formed integrally with any one of the table top and the sawing machine body, or is formed separately and fixedly connected together.

7. The sawing machine according to claim 5, characterized in that: Any one of the second slideway and the second slider is formed integrally with any one of the table top and the clamp, or is formed separately and fixedly connected together.

8. The sawing machine according to any one of claims 1 to 7, characterized in that: The sawing machine further includes an armrest, which is arranged in pairs on the upper surface of the table top near one end of the table top along the first direction.

9. The sawing machine according to claim 4 or 5, characterized in that: The sawing machine also includes a limit member, which is fixed to the lower surface of the table and arranged relatively along the first direction. The connecting plate is arranged between the relative limit members along the first direction and overlaps with the limit members in the height direction to cooperate with the paired limit members in the first direction to play a limiting role.

10. The sawing machine according to claim 9, characterized in that The sawing machine further includes a buffer member, which is fixed to the limiting member and is located between the limiting member and the connecting plate along a first direction.