Aluminum pile casing laser detection integrated mechanism

Abstract

The utility model discloses a laser detection integrated mechanism for an aluminum protective cylinder, which directly performs visual detection on the aluminum protective cylinder after laser, saves labor cost, is high in detection accuracy and ensures orderly and reliable production. The device comprises a machine base which comprises an upper plate; the linear conveying mechanism comprises a power mechanism, a track, a sliding block and a carrier, the power mechanism drives the sliding block to carry out stepping conveying along the track, and a feeding station, a laser station and a laser detection station are sequentially arranged along the length line of the track; the laser equipment comprises a lifting mechanism, a horizontal X-direction telescopic mechanism and a laser mechanism; the first CCD equipment comprises a vertical seat body and a first CCD lens; the second CCD equipment comprises a second CCD lens and a code scanning gun; the transfer mechanism comprises a vertical mounting seat, a lifting driving mechanism, a horizontal Y-direction telescopic mechanism and a clamping jaw mechanism; and a product line.

Description

Technical Field

[0001] The utility model relates to the technical field of laser detection of aluminum casings, in particular to an integrated mechanism for laser detection of aluminum casings. Background Art

[0002] At present, aluminum casings in the market are produced by stamping and accompanied by laser engraving and other processes to obtain a qualified product. However, due to the process of laser engraving, the detection of the laser engraving position and content cannot be directly carried out online, and thus manual inspection is required in the later stage; due to the large number of aluminum casings produced, manual inspection causes a large amount of labor costs, and there are differences in human eye recognition during manual inspection, which is prone to misjudgment, thus affecting production. Summary of the Invention

[0003] In view of the above problems, the utility model provides an integrated mechanism for laser detection of aluminum casings, which directly performs visual inspection on the aluminum casings after laser, saves labor costs, has high detection accuracy, and ensures the orderly and reliable progress of production.

[0004] The integrated mechanism for laser detection of aluminum casings is characterized in that it includes:

[0005] A machine base, which includes an upper plate;

[0006] A linear conveying mechanism, which includes a power mechanism, a track, a slider, and a carrier. The power mechanism drives the slider to step and convey along the track. The length of the track is successively a loading station, a laser station, and a laser detection station along the line;

[0007] A laser device, which includes a lifting mechanism, a horizontal X-direction telescopic mechanism, and a laser mechanism;

[0008] A first CCD device, which includes a vertical seat body and a first CCD lens;

[0009] A second CCD device, which includes a second CCD lens and a barcode scanner;

[0010] A transfer mechanism, which includes a vertical mounting seat, a lifting drive mechanism, a horizontal Y-direction telescopic mechanism, and a clamping jaw mechanism;

[0011] And a product assembly line;

[0012] A linear conveying mechanism is arranged on one side of the upper plate in the X-axis direction. The linear conveying mechanism is used for moving in the Y-axis direction. A single set of carriers is fixedly installed on the slider. The power mechanism of the linear conveying mechanism drives the slider to drive the carriers to sequentially pass through the feeding station, the laser station, and the laser detection station along the Y-axis direction. A product assembly line is arranged behind the laser detection station in the Y-axis direction. The starting end of the product assembly line is arranged side by side with the laser detection station. The moving direction of the slider is perpendicular to the arrangement of the product assembly line. The product assembly line is arranged in the X-axis direction, and the product is sent out of the machine base area along the advancing direction of the product assembly line;

[0013] The first CCD device is arranged at the position on the other side of the upper plate corresponding to the feeding station in the X-axis direction, and the first CCD lens is arranged facing the product at the feeding station;

[0014] The laser device is arranged at the position on the other side of the upper plate corresponding to the laser station in the X-axis direction, and the laser device is used for performing laser operations on the product;

[0015] The second CCD lens and the barcode scanner are arranged facing the product at the laser detection station;

[0016] The transfer mechanism is arranged at the corresponding position of the laser detection station and the starting end of the product assembly line. The clamping area of the clamping mechanism of the transfer mechanism covers the laser detection station and the starting end of the product assembly line. The clamping mechanism of the transfer mechanism is used for clamping the product and transferring it from the laser detection station to the starting end of the product assembly line.

[0017] Its further feature is that:

[0018] A positioning cavity is arranged on the carrier, and the bottom of the product is placed in the positioning cavity for stable placement;

[0019] The base of the horizontal X-axis telescopic mechanism is fixedly installed on the upper plate. The output end of the horizontal X-axis telescopic mechanism is connected to the seat body of the lifting mechanism. The lifting end of the lifting mechanism facing the laser station is fixedly installed with a laser mechanism. The laser mechanism includes a laser seat body and a laser execution mechanism. The laser execution mechanism is located on the end face of the laser seat body facing the laser station, and can perform lifting operations and protrudes forward;

[0020] A cross bar is fixedly installed on the end face of the laser seat body away from the laser station. The second CCD lens and the barcode scanner are fixedly installed on the cross bar. The second CCD lens and the barcode scanner are arranged facing the product at the laser detection station;

[0021] The vertical mounting base is fixedly installed at the position on the other side of the X-axis corresponding to the starting end of the product conveyor line on the upper plate. A lifting drive mechanism is fixedly installed on the vertical mounting base, and a horizontal Y-direction telescopic mechanism is arranged at the output end of the lifting drive mechanism. A clamping jaw mechanism is installed at the lower output end of the horizontal Y-direction telescopic mechanism.

[0022] After adopting the above technical solution, a first CCD device is introduced at the front end of the mechanism. After the product is placed in the carrier, the first CCD device takes pictures of the whole of each product, calculates and analyzes the dimension data. Then the product steps to the laser station. After the laser execution mechanism senses the product, it automatically performs laser operations. After the laser operations are completed, the product steps to the laser detection station, and the barcode scanner and the second CCD lens take pictures and detect at the same time to determine whether the laser engraving content is correct. After passing the inspection, it is transferred to the product assembly line through the clamping jaw mechanism. Then the carrier quickly returns to the feeding station. When the inspection is unqualified, an alarm is given immediately. Since it is automatic laser processing by the machine, the probability of unqualified products is extremely low. It directly performs visual inspection on the aluminum protection cylinder after laser, saving labor costs and having high detection accuracy, ensuring the orderly and reliable progress of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 Schematic three-dimensional structure diagram of the present utility model Figure 1 ;

[0024] Figure 2 Schematic three-dimensional structure diagram of the present utility model Figure 2 ;

[0025] Figure 1 and Figure 2 Three groups of carriers for three workstations are placed in both [relevant figures], and the actual structure is only a single group of carriers;

[0026] The names corresponding to the numbers in the figures are as follows:

[0027] Machine base 10, upper plate 11, linear conveying mechanism 20, power mechanism 21, track 22, slider 23, carrier 24, positioning cavity 241, feeding station 201, laser station 202, laser detection station 203, laser device 30, lifting mechanism 31, horizontal X-direction telescopic mechanism 32, laser mechanism 33, laser seat body 331, laser execution mechanism 332, cross bar 333, first CCD device 40, vertical seat body 41, first CCD lens 42, second CCD device 50, second CCD lens 51, barcode scanner 52, transfer mechanism 60, vertical mounting base 61, lifting drive mechanism 62, horizontal Y-direction telescopic mechanism 63, clamping jaw mechanism 64, product assembly line 70, product 80. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The integrated mechanism for laser detection of aluminum protection cylinders is shown in Figure 1 andFigure 2 , which includes a machine base 10, a linear conveying mechanism 20, a laser device 30, a first CCD device 40, a second CCD device 50, a transfer mechanism 60, and a product assembly line 70;

[0029] The machine base 10 includes an upper plate 11;

[0030] The linear conveying mechanism 20 includes a power mechanism 21, a track 22, a slider 23, and a carrier 24. The power mechanism 21 drives the slider 23 to stepwise convey along the track 22. The length along the track 22 is successively a loading station 201, a laser station 202, and a laser detection station 203;

[0031] The laser device 30 includes a lifting mechanism 31, a horizontal X-direction telescopic mechanism 32, and a laser mechanism 33;

[0032] The first CCD device 40 includes a vertical seat body 41 and a first CCD lens 42;

[0033] The second CCD device 50 includes a second CCD lens 51 and a barcode scanner 52;

[0034] The transfer mechanism 60 includes a vertical mounting seat 61, a lifting drive mechanism 62, a horizontal Y-direction telescopic mechanism 63, and a jaw mechanism 64;

[0035] The linear conveying mechanism 20 is arranged on one side of the upper plate 11 in the X-axis direction. The linear conveying mechanism 20 is used for moving in the Y-axis direction. A single set of carriers 24 is fixedly installed on the slider 23. A positioning cavity 241 is arranged on the carrier 24. The bottom of the product 80 is placed in the positioning cavity 241 for stable placement. The power mechanism 21 of the linear conveying mechanism 20 drives the slider 23 to drive the carrier 24 to successively pass through the loading station 201, the laser station 202, and the laser detection station 203 along the Y-axis direction. A product assembly line 70 is arranged behind the laser detection station 203 in the Y-axis direction. The starting end 701 of the product assembly line 70 is arranged side by side with the laser detection station 203. The moving direction of the slider 23 is perpendicular to the product assembly line 70. The product assembly line 70 is arranged along the X-axis direction. The product assembly line 70 advances in the direction to send the product 80 out of the area of the machine base 10;

[0036] On the upper plate 11, a first CCD device 40 is arranged at a position on the other side of the loading station 201 in the X direction. The first CCD lens 42 is arranged facing the product 80 on the loading station 201. On the upper plate 11, a laser device 30 is arranged at a position on the other side of the laser processing station 202 in the X axial direction. The base of the horizontal X-direction telescopic mechanism 32 is fixedly installed on the upper plate 11. The output end of the horizontal X-direction telescopic mechanism 32 is connected to the seat body of the lifting mechanism 31. The lifting end of the lifting mechanism 31 facing the laser processing station 202 is fixedly installed with a laser mechanism 33. The laser mechanism 33 includes a laser seat body 331 and a laser execution mechanism 332. The laser execution mechanism 332 is located on the end face of the laser seat body 331 facing the laser processing station 202, can perform lifting operations, and protrudes forward. The laser execution mechanism 332 is used to perform laser operations on the product 80;

[0037] A cross bar 333 is fixedly installed on the end face of the laser seat body 331 away from the laser processing station 202. A second CCD lens 51 and a barcode scanner 52 are fixedly installed on the cross bar 333. The second CCD lens 51 and the barcode scanner 52 face the product 80 on the laser detection station 203;

[0038] The transfer mechanism 60 is arranged at a position beside the starting end 701 of the laser detection station 203 and the product assembly line 70. The clamping area of the clamping mechanism 64 of the transfer mechanism 60 covers the laser detection station 203 and the starting end 701 of the product assembly line 70. The clamping mechanism 64 of the transfer mechanism 60 is used to clamp the product 80 and transfer it from the laser detection station 203 to the starting end 701 of the product assembly line 70.

[0039] The vertical mounting base 61 is fixedly installed on the upper plate 11 at a position on the other side of the starting end 701 of the product conveyor line 70 in the X axial direction. A lifting drive mechanism 62 is fixedly installed on the vertical mounting base 61. The output end of the lifting drive mechanism 62 is provided with a horizontal Y-direction telescopic mechanism 63. The lower output end of the horizontal Y-direction telescopic mechanism 63 is installed with a clamping mechanism 64.

[0040] The working principle is as follows: The first CCD device is introduced at the front end of the mechanism. After the product is placed in the carrier, the first CCD device takes pictures of the whole of each product, calculates and analyzes the dimension data. Then the product advances to the laser processing station. After the laser execution mechanism senses the product, it automatically performs laser operations. After the laser operations are completed, the product advances to the laser detection station. The barcode scanner and the second CCD lens take pictures and detect simultaneously to determine whether the laser engraving content is correct. After passing the inspection, it is transferred to the product assembly line through the clamping mechanism. If the inspection is unqualified, an alarm will be given immediately. Since it is machine automatic laser processing, the probability of unqualified products is extremely low. It directly performs visual inspection on the aluminum protective cylinder after laser processing, saving labor costs and having high detection accuracy, ensuring the orderly and reliable progress of production.

[0041] The entire mechanism can quickly replace the carrier according to different models of products, and at the same time quickly update the parameters of the laser equipment and the background parameters of the detection, so that the entire mechanism can quickly adapt to different models of aluminum casings, and the universality of the mechanism is good.

[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference numerals in the claims should not be regarded as limiting the claims involved.

[0043] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. Aluminum casing laser detection integrated mechanism, characterized by: It includes: A machine base, comprising an upper plate; A linear conveying mechanism, which includes a power mechanism, a track, a slider, and a carrier. The power mechanism drives the slider to convey step by step along the track. The length of the track is sequentially provided with a loading station, a laser station, and a laser detection station; Laser equipment, which includes a lifting mechanism, a horizontal X-axis telescopic mechanism, and a laser mechanism; A first CCD device, comprising a vertical seat and a first CCD lens; A second CCD device, comprising a second CCD lens and a barcode scanner; The transfer mechanism includes a vertical mounting seat, a lifting drive mechanism, a horizontal Y-axis telescopic mechanism, and a clamping claw mechanism; and product assembly lines; A linear conveying mechanism is arranged on one side of the X-axis of the upper plate, and the linear conveying mechanism is used for Y-axis movement. A single set of carriers is fixed on the slider. The power mechanism of the linear conveying mechanism drives the slider to drive the carrier to sequentially pass through the loading station, the laser station, and the laser detection station along the Y-axis. The product assembly line is arranged at the rear of the Y-axis of the laser detection station. The starting end of the product assembly line and the laser detection station are arranged side by side. The moving direction of the slider is perpendicular to the arrangement of the product assembly line. The product assembly line is arranged along the X-axis, and the product assembly line moves in the direction of sending the product out of the machine base area; The upper plate is provided with the first CCD device at the other side of the X direction corresponding to the loading station, and the first CCD lens is arranged toward the product on the loading station. The upper plate is provided with the laser device at the other side of the X-axis corresponding to the laser station, and the laser device is used to perform laser operation on the product; The second CCD lens and the barcode scanner are arranged toward the product on the laser inspection station; The transfer mechanism is arranged at the corresponding position of the laser inspection station and the starting end of the product assembly line. The surface area of ​​the clamping mechanism of the transfer mechanism covers the laser inspection station and the starting end of the product assembly line. The clamping mechanism of the transfer mechanism is used to clamp the product and transfer it from the laser inspection station to the starting end of the product assembly line.

2. The integrated laser detection mechanism for aluminum casing according to claim 1 is characterized in that: The carrier is provided with a positioning cavity, and the bottom of the product is placed in the positioning cavity for stable placement.

3. The integrated laser detection mechanism for aluminum casing according to claim 1 is characterized in that: The base of the horizontal X-direction telescopic mechanism is fixedly mounted on the upper plate, the output end of the horizontal X-direction telescopic mechanism is connected to the seat body of the lifting mechanism, the lifting end of the lifting mechanism facing the laser station is fixedly mounted with a laser mechanism, the laser mechanism includes a laser seat body and a laser actuator, the laser actuator is located on the end face of the laser seat body facing the laser station, can be lifted and lowered, and is arranged to protrude forward.

4. The integrated laser detection mechanism for aluminum casing according to claim 3 is characterized in that: A cross bar is fixedly mounted on the end face of the laser seat body away from the laser station, and a second CCD lens and a barcode scanning gun are fixedly mounted on the cross bar. The second CCD lens and the barcode scanning gun face the product on the laser detection station.

5. The integrated laser detection mechanism for aluminum casing according to claim 1 is characterized in that: The vertical mounting seat is fixedly mounted on the upper plate at the other side of the X-axis corresponding to the starting end of the product conveying line, and a lifting drive mechanism is fixedly mounted on the vertical mounting seat. The output end of the lifting drive mechanism is provided with the horizontal Y-direction telescopic mechanism, and the lower output end of the horizontal Y-direction telescopic mechanism is provided with a clamping mechanism.

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