Equipment for controlling welding deformation of fusion welding

Abstract

The utility model belongs to the technical field of welding equipment, and particularly relates to equipment for controlling welding deformation of fusion welding, which comprises an equipment main body, a mechanical arm and a welding gun, a transmission seat for conveying workpieces is arranged in the equipment main body, a spray head is arranged in the left side of the equipment main body, a next to-be-welded workpiece is preheated in real time during welding operation, and an air heater is arranged above the left side of the equipment main body; a telescopic guide rod is arranged on one side of the welding gun and used for transmitting power through a sliding base in the equipment body when the welding gun moves up and down so as to drive the spray head to move up and down in real time to adapt to workpieces of different shapes, and a sliding way for slidably installing the sliding base is formed in the inner side of the plate body mechanism behind the equipment body. According to the utility model, the workpiece is heated in real time during the welding operation, and the waiting time after heating is shortened, so that the temperature gradient of the workpiece during welding is reduced, the structural stability of the workpiece is kept, and deformation is prevented.

Description

Technical Field

[0001] The utility model belongs to the technical field of welding equipment, and particularly relates to a device for controlling the welding deformation of fusion welding. Background Technique

[0002] Fusion welding is a metal welding method. During the welding process, the welding joint is heated to a molten state by a heat source such as high temperature. Since the workpieces to be welded are closely attached, under the action of the temperature field, gravity, etc., the molten metal liquids of the two workpieces will be mixed. After the temperature drops, the molten part solidifies, and the two workpieces are firmly welded together. This method can form a firm welding joint and is widely used in the fields of automobiles, ships, aerospace, etc.;

[0003] At present, it is found in actual fusion welding operations that due to the large temperature change of the material before and after, the temperature gradient value is too high, resulting in easy deformation in the welding area, affecting the product quality and being not conducive to high-efficiency welding operations;

[0004] To solve the above problems, a device for controlling the welding deformation of fusion welding is proposed in this application. Content of the Utility Model

[0005] The purpose of the utility model is to provide a device for controlling the welding deformation of fusion welding, which solves the problems put forward in the above background technique.

[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0007] The utility model is a device for controlling the welding deformation of fusion welding, including: a device main body, a robotic arm and a welding gun inside it; a driving seat for conveying workpieces is arranged inside the device main body, a nozzle is arranged inside the left side of the device main body, and pre-heats the next workpiece waiting for welding in real time during welding operations, a hot air blower is arranged above the left side of the device main body; a telescopic guide rod is arranged on one side of the welding gun, which is used to transmit power through a sliding seat inside the device main body when the welding gun moves up and down, so as to drive the nozzle to move up and down in real time to adapt to workpieces of different shapes, and a slideway for slidingly installing the sliding seat is arranged inside the plate mechanism behind the device main body.

[0008] Further, a fixing seat is arranged at the upper end of the nozzle, and a telescopic guide rod with the same structure as one side of the welding gun is arranged at the rear side of the fixing seat.

[0009] Further, a telescopic conduit passes through the upper structure of the device main body at the upper end of the fixing seat and is connected to the hot air blower, which is used to adapt to different placement heights of the nozzle.

[0010] Further, a chute is arranged inside the sliding seat, which is used to slidingly install a slider at one end of the telescopic guide rod.

[0011] Further, a protruding ring seat is provided on the outer side of the upper end of the welding gun, and a ring frame is rotatably installed on the outer side thereof. The other end of the telescopic guide rod is rotatably connected to the ring frame.

[0012] Further, a transfer block is provided inside the ring frame and is rotatably installed inside the annular groove of the ring seat.

[0013] Further, ball bearings are provided inside both ends of the sliding seat to abut against the inner wall of the slideway, so as to avoid the situation of tilting and jamming due to gravity.

[0014] The utility model has the following beneficial effects:

[0015] By installing the spray head, the utility model can use the telescopic conduit to adjust the use height according to workpieces with different structures, and then preheat the workpiece before welding, so as to reduce the temperature gradient during the welding operation, ensure that the workpiece will not be deformed due to temperature changes during welding, and guarantee the operation quality.

[0016] Through the cooperation of the ring seat and the ring frame, the utility model can keep the slider at the same height as the ring seat all the time, and then drive the spray head through the chute to preheat the workpiece in real time during the welding operation, so as to ensure that the welding operation is carried out within a short time after preheating, reduce heat loss to guarantee the structural stability of the workpiece. At the same time, the simultaneous progress of the two processes can also save a large amount of operation time.

[0017] Of course, it is not necessary for any product implementing the utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0019] Figure 1 It is a schematic diagram of the overall external structure of the present utility model;

[0020] Figure 2 It is a schematic diagram of the plane structure of the equipment main body of the present utility model;

[0021] Figure 3 It is a schematic diagram of the structure of the welding gun and the equipment main body in a matching state of the present utility model;

[0022] Figure 4 It is a schematic diagram of the disassembled partial structure of the ring frame and the ring seat of the present utility model;

[0023] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0024] In the figure: 1. Equipment main body; 2. Transmission seat; 3. Robot arm; 4. Welding gun; 5. Sprayer head; 6. Fixed seat; 7. Telescopic conduit; 8. Hot air blower; 9. Slide seat; 10. Slideway; 11. Chute; 12. Ring seat; 13. Ring frame; 14. Slide block; 15. Telescopic guide rod; 16. Adapter block. Detailed implementation mode

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "open hole", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present invention.

[0027] Please refer to Figures 1-4 As shown, the present invention is a welding deformation control equipment for fusion welding, including: an equipment main body 1 and a robot arm 3 and a welding gun 4 inside it; a transmission seat 2 for conveying workpieces is arranged inside the equipment main body 1, a sprayer head 5 is arranged inside the left side of the equipment main body 1 to perform preheating treatment on the next workpiece waiting for welding in real time during welding operations, and a hot air blower 8 is arranged above the left side of the equipment main body 1;

[0028] A telescopic guide rod 15 is arranged on one side of the welding gun 4 to transmit power through the slide seat 9 inside the equipment main body 1 when the welding gun 4 moves up and down, so as to drive the sprayer head 5 to move up and down in real time to adapt to workpieces of different shapes. A slideway 10 for slidably installing the slide seat 9 is opened inside the plate mechanism at the rear of the equipment main body 1;

[0029] This embodiment provides a welding equipment that can preheat workpieces to prevent deformation. By using the cooperation of the telescopic guide rod 15 and the slide seat 9, the sprayer head 5 moves up and down with the welding gun 4, and heat treatment is carried out in real time during welding operations to reduce the temperature gradient during workpiece welding and maintain the stability of its structure to prevent deformation.

[0030] Among them, a fixing seat 6 is provided at the upper end of the nozzle 5, and a telescopic guide rod 15 with the same structure as one side of the welding gun 4 is provided at the rear side of the fixing seat 6. The telescopic guide rod 15 on one side of the welding gun 4 is also used to adapt to different welding positions of the welding gun 4 to maintain stable connection.

[0031] Among them, a telescopic conduit 7 is provided at the upper end of the fixing seat 6 and passes through the upper structure of the equipment main body 1 to communicate with the hot air blower 8, which is used to adapt to different placement heights of the nozzle 5 to transfer hot air in real time to achieve a stable preheating treatment effect.

[0032] Among them, a chute 11 is formed inside the sliding seat 9 for slidably mounting a slider 14 at one end of the telescopic guide rod 15.

[0033] Among them, a protruding ring seat 12 is provided on the outer side of the upper end of the welding gun 4, and a ring frame 13 is rotatably mounted on its outer side. The other end of the telescopic guide rod 15 is rotatably connected to the ring frame 13 for adapting to different welding placement angles of the welding gun 4.

[0034] Among them, a transfer block 16 is provided inside the ring frame 13 and is rotatably mounted inside the annular groove of the ring seat 12.

[0035] Among them, ball bearings are provided at both ends inside the sliding seat 9 to abut against the inner wall of the slideway 10 to avoid the situation of tilting and jamming due to gravity.

[0036] It can be understood that the utility model performs heat treatment on the workpiece in real time during the welding operation and shortens the waiting time after heating to reduce the temperature gradient during workpiece welding and maintain the stability of its structure to prevent deformation.

[0037] A specific application of the operation process of this embodiment is as follows: When in use, first, by using the rotational connection between the ring frame 13 and the ring seat 12 and cooperating with the rotational connection between the ring frame 13 and the telescopic guide rod 15, during the up and down movement of the welding gun 4, the slider 14 can be automatically driven to move up and down by the telescopic guide rod 15, and then the fixing seat 6 can be driven to move up and down synchronously by the sliding seat 9, achieving the effect of real-time adjustment of the use height of the nozzle 5. Through this, the nozzle 5 can be used to perform heat treatment on the workpiece during the welding operation to ensure that the workpiece is welded within a short time after heating, so as to reduce the temperature gradient during welding and prevent the workpiece from deforming due to excessive temperature difference, ensuring the operation quality.

[0038] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.

[0039] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant art can understand and utilize the present utility model well. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A device for controlling fusion welding deformation, characterized in that: include: The device body (1) and the mechanical arm (3) and welding gun (4) therein; A transmission seat (2) for conveying workpieces is provided inside the main body (1) of the device, a nozzle (5) is provided inside the left side of the main body (1) for preheating the next workpiece to be welded in real time during the welding operation, and a hot air blower (8) is provided above the left side of the main body (1); A telescopic guide rod (15) is provided on one side of the welding gun (4) for transmitting power through a slide seat (9) inside the equipment body (1) when the welding gun (4) moves up and down, so as to drive the nozzle (5) to move up and down in real time to adapt to workpieces of different shapes. A slideway (10) for slidably mounting the slide seat (9) is provided on the inner side of a plate body mechanism behind the equipment body (1).

2. The device for controlling deformation of fusion welding according to claim 1, characterized in that: A fixing seat (6) is provided at the upper end of the nozzle (5), and a telescopic guide rod (15) having the same structure as one side of the welding gun (4) is provided at the rear side of the fixing seat (6).

3. The device for controlling deformation of fusion welding according to claim 2, characterized in that: The upper end of the fixing seat (6) is provided with a telescopic guide tube (7) which passes through the upper structure of the equipment body (1) and is connected to the hot air blower (8) so as to adapt to different placement heights of the nozzle (5).

4. The device for controlling fusion welding deformation according to claim 1, characterized in that: A slide groove (11) is provided inside the slide seat (9) for slidably mounting a slide block (14) at one end of the telescopic guide rod (15).

5. The device for controlling deformation of fusion welding according to claim 1, characterized in that: A protruding ring seat (12) is provided on the outer side of the upper end of the welding gun (4), and a ring frame (13) is rotatably mounted on the outer side of the ring seat, and the other end of the telescopic guide rod (15) is rotatably connected to the ring frame (13).

6. The device for controlling deformation of fusion welding according to claim 5, characterized in that: The ring frame (13) is provided with an adapter block (16) inside, which is rotatably mounted inside the annular groove of the ring seat (12).

7. The device for controlling deformation of fusion welding according to claim 1, characterized in that: Ball bearings are provided inside both ends of the slide seat (9) to abut against the inner wall of the slideway (10) to avoid tilting and jamming due to gravity.

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