Welding and positioning tool for filter element connector of filter shell

By designing a welding positioning tool for filter housing filter element joints for compressor drying equipment, the problem of easy skew in the filter element joints during welding is solved, improving the welding effect and reducing the scrap rate.

CN223012276UActive Publication Date: 2025-06-24WUXI XIYA COMPRESSOR CO LTD
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Patent Information

Application Number
CN202421962014.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-24
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

During the manufacturing process of the filter housing of the compressor drying equipment, the filter element joint is prone to deformation and skew due to welding heat, and the air inlet pipe displacement, which affects the welding effect and leads to rework or scrapping.

Method used

Design a welding positioning tool for filter housing filter element joints, including positioning cylinders, connecting rods and connecting plates. These components are used to fix the filter element joints in the filter housing to ensure that there is no skew during welding.

Benefits of technology

By positioning the tool-fixed filter element joints, avoid skew and displacement during welding, improve welding effect, and reduce the scrap rate of the filter housing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223012276U_ABST
Patent Text Reader

Abstract

The utility model discloses a welding and positioning tool for a filter element connector of a filter shell. Comprising a positioning barrel, a connecting rod and a connecting plate, the positioning barrel is arranged in a filter shell, the connecting plate is located outside the filter shell, the connecting plate is connected with a filter shell flange, and the positioning barrel, the connecting plate, the filter shell, the filter shell flange and a filter element connector are concentrically arranged; the positioning cylinder is connected with the connecting plate through a connecting rod; the positioning barrel comprises a barrel body and a positioning part, the positioning part is arranged at the top of the barrel body, the barrel body and the positioning part are connected into a whole, the barrel body and the positioning part are concentrically arranged, the outer circle size of the barrel body is matched with the inner wall size of a filter shell, and the outer circle size of the positioning part is matched with the inner wall size of a filter element connector; screw holes are formed in the centers of the positioning part, the cylinder body and the connecting plate, the connecting rod is matched with the screw holes, and the filter element connector, the positioning cylinder and the connecting plate are connected through the connecting rod. According to the utility model, the shell rejection rate is reduced.
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Description

Technical Field:

[0001] The utility model belongs to the technical field of compressor drying equipment, and particularly relates to a welding positioning tooling for a filter element joint of a filter housing. Background Art:

[0002] A filter is a component of a compressor drying equipment. During the manufacturing process of the filter housing, it is necessary to install a filter element joint inside the filter housing, connect an air inlet pipe joint to the filter element joint, and then weld the contact part between the air inlet pipe joint and the filter housing, and fix the air inlet pipeline on the filter housing.

[0003] Since the filter element joint is made of stainless steel, it is prone to heat-induced deformation during the welding process, resulting in the skew of the filter element joint, which causes the displacement of the air inlet pipe joint during the welding process, affecting the welding effect of the contact part between the air inlet pipe joint and the filter housing, and even leading to rework or scrapping of the entire filter housing.

[0004] The information disclosed in this background art section is only intended to enhance the overall understanding of the utility model and should not be construed as an admission or any form of suggestion that this information constitutes prior art already known to those of ordinary skill in the art. Summary of the Utility Model:

[0005] The purpose of the utility model is to provide a welding positioning tooling for a filter element joint of a filter housing, so as to overcome the above-mentioned defects in the prior art.

[0006] To achieve the above purpose, the utility model provides a welding positioning tooling for a filter element joint of a filter housing, which includes a positioning cylinder, a connecting rod, and a connecting plate. The positioning cylinder is arranged inside the filter housing, the connecting plate is located outside the filter housing, the connecting plate is flange-connected to the filter housing, the positioning cylinder, the connecting plate, the filter housing, the filter housing flange, and the filter element joint are concentrically arranged, and the positioning cylinder and the connecting plate are connected by a connecting rod; the positioning cylinder includes a cylinder body and a positioning part. The positioning part is arranged at the top of the cylinder body, the cylinder body and the positioning part are integrated, the cylinder body and the positioning part are concentrically arranged, the outer diameter of the cylinder body matches the inner wall size of the filter housing, and the outer diameter of the positioning part matches the inner wall size of the filter element joint; the connecting rod is a threaded rod, and threaded holes are arranged at the centers of the positioning part, the cylinder body, and the connecting plate. The connecting rod is matched with the threaded holes, and the filter element joint, the positioning part, the cylinder body, and the connecting plate are connected by the connecting rod, and the filter element joint is fixed by the positioning cylinder, the connecting rod, and the connecting plate.

[0007] Preferably, in the technical solution, the widths of both ends of the connecting plate are greater than the narrow width in the middle. Arc-shaped grooves are symmetrically arranged in the middle of the connecting plate, and the outer side surfaces at both ends of the connecting plate are arc-shaped structures, and the diameters of the outer side surfaces at both ends of the connecting plate match the filter housing flange.

[0008] Preferably, in the technical solution, connecting holes are provided at the four corners of the connecting plate, the positions of the connecting holes correspond to the holes on the filter housing flange, and the connecting plate is fixed to the filter housing flange by inserting bolts into the connecting holes.

[0009] Preferably, in the technical solution, a fixing hole is provided at the bottom of the cylinder body, and the cylinder body is fixed to the connecting plate through the fixing hole to prevent the positioning cylinder from being displaced.

[0010] Compared with the prior art, the utility model has the following beneficial effects:

[0011] The filter element joint is fixed in the filter housing by the positioning tool, so that the filter element joint will not be skewed during the welding process, ensuring that the position of the air inlet pipe will not be displaced, improving the welding effect and reducing the scrap rate of the filter housing. Description of the drawings:

[0012] Figure 1 This is a schematic diagram of the decomposition of the welding and positioning tooling for the filter housing filter element joint of the utility model;

[0013] Figure 2 for Figure 1 AA section view;

[0014] Figure 3 for Figure 1 BB section view;

[0015] Figure 4 This is a schematic diagram of the assembly of the welding positioning tooling for the filter housing filter element joint of the utility model. Specific implementation method:

[0016] The specific implementation modes of the present invention are described in detail below, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.

[0017] Unless explicitly stated otherwise, throughout the specification and claims, the term “comprise” or variations such as “include” or “comprising”, etc., will be understood to include the stated elements or components but not to exclude other elements or components.

[0018] like Figures 1-3As shown, a filter housing filter element joint welding positioning tool comprises a positioning cylinder 1, a connecting rod 2, and a connecting plate 3. The positioning cylinder 1 is arranged in the filter housing 4, the connecting plate 3 is located outside the filter housing 4, the connecting plate 3 is connected to the filter housing flange 5, the positioning cylinder 1 and the connecting plate 3, the filter housing 4, the filter housing flange 5, and the filter element joint 6 are arranged concentrically, and the positioning cylinder 1 and the connecting plate 3 are connected by the connecting rod 2; the positioning cylinder 1 comprises a cylinder body 10 and a positioning portion 11, and a positioning portion 12 is arranged on the top of the cylinder body 10. The positioning part 11, the barrel body 10 and the positioning part 11 are connected as a whole, the barrel body 10 and the positioning part 11 are arranged concentrically, the outer circle size of the barrel body 10 matches the inner wall size of the filter housing 4, and the outer circle size of the positioning part 11 matches the inner wall size of the filter element connector 6; the connecting rod 2 is a threaded rod, and the positioning part 11, the barrel body 10, and the center of the connecting plate 3 are provided with a screw hole, and the connecting rod 2 matches the screw hole. The filter element connector 6, the positioning part 11, the barrel body 10, and the connecting plate 3 are connected through the connecting rod 2, and the filter element connector 6 is fixed by the positioning barrel body 1, the connecting rod 2, and the connecting plate 3. A fixing hole 12 is provided at the bottom of the barrel body 10, and the barrel body 10 is fixed on the connecting plate 3 through the fixing hole 12, so as to further prevent the positioning barrel body 1 from displacement.

[0019] The width of the two ends of the connecting plate 3 is greater than the narrowness of the middle part, and the middle part of the connecting plate 3 is symmetrically provided with arc grooves 30. The outer side surfaces 31 of the two ends of the connecting plate 3 are arc-shaped structures, and the diameter of the outer side surfaces 31 of the two ends of the connecting plate 3 matches the filter housing flange 5. The four corners of the connecting plate 3 are provided with connecting holes 32, and the positions of the connecting holes 32 correspond to the holes on the filter housing flange 5. The connecting plate 3 is fixed to the filter housing flange 5 by inserting bolts into the connecting holes 32.

[0020] like Figure 4 As shown, the filter element connector 6 is connected to the air inlet pipe 7 and then installed into the filter housing 4. The lower end of the filter element connector 6 is sleeved on the positioning part 11, the end of the connecting rod 2 is screwed into the filter element connector 6 through the screw hole, and the tail of the connecting rod 2 is locked on the connecting plate 3 with a nut, and then the connecting plate 3 is locked with the filter housing flange 5 through the studs and nuts to fix the filter element connector 6 and the air inlet pipe 7. The contact area C of the air inlet pipe 7 and the filter housing 4 is welded in sections. After the welding is completed, wait for the filter element connector 6 and the air inlet pipe 7 to cool down, and then remove the positioning tool. The filter element connector 6 is fixed in the filter housing 4 by the positioning tool, so that the filter element connector 6 will not be skewed during the welding process, and the position of the air inlet pipe 7 will not be displaced, thereby improving the welding effect and reducing the scrap rate of the filter housing 4.

[0021] The foregoing description of the specific exemplary embodiments of the present utility model is for purposes of illustration and exemplification. These descriptions are not intended to limit the present utility model to the precise forms disclosed, and it is apparent that many changes and variations are possible in light of the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present utility model and its practical applications, so that those skilled in the art can implement and utilize the various different exemplary embodiments of the present utility model, as well as various different selections and changes. The scope of the present utility model is intended to be defined by the claims and their equivalents.

Claims

1. A filter housing filter element joint welding positioning tool, characterized in that: It includes a positioning cylinder, a connecting rod and a connecting plate, wherein the positioning cylinder is arranged in the filter housing, the connecting plate is located outside the filter housing, the connecting plate is connected to the filter housing flange, the positioning cylinder and the connecting plate, the filter housing, the filter housing flange and the filter element joint are arranged concentrically, and the positioning cylinder and the connecting plate are connected by a connecting rod; the positioning cylinder includes a cylinder body and a positioning part, a positioning part is arranged on the top of the cylinder body, the cylinder body and the positioning part are connected as a whole, the cylinder body and the positioning part are arranged concentrically, the outer circle size of the cylinder body matches the inner wall size of the filter housing, and the outer circle size of the positioning part matches the inner wall size of the filter element joint; the connecting rod is a threaded rod, and screw holes are arranged at the centers of the positioning part, the cylinder body and the connecting plate, the connecting rod matches the screw holes, the filter element joint, the positioning part, the cylinder body and the connecting plate are connected by the connecting rod, and the filter element joint is fixed by the positioning cylinder, the connecting rod and the connecting plate.

2. The filter housing filter element joint welding positioning tool according to claim 1, characterized in that: The width of the two ends of the connecting plate is greater than the narrowness of the middle part. The middle part of the connecting plate is symmetrically provided with arc grooves. The outer side surfaces of the two ends of the connecting plate are arc structures. The diameter of the outer side surfaces of the two ends of the connecting plate matches the flange of the filter housing.

3. The filter housing filter element joint welding positioning tool according to claim 2, characterized in that: The four corners of the connecting plate are provided with connecting holes, the positions of the connecting holes correspond to the holes on the flange of the filter housing, and the connecting plate is fixed to the flange of the filter housing by inserting bolts into the connecting holes.

4. The filter housing filter element joint welding positioning tool according to claim 1, characterized in that: A fixing hole is arranged at the bottom of the cylinder body, and the cylinder body is fixed on the connecting plate through the fixing hole.