Automatic nameplate mounting equipment
By designing an automatic nameplate installation device including a rack, controller, turntable and module, the problems of low nameplate mounting efficiency and poor consistency of finished products in the prior art are solved, and efficient and accurate automatic nameplate installation is achieved.
Patent Information
- Application Number
- CN202421584454.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the prior art, the nameplate mounting method is less efficient and the consistency of the finished product is low.
It provides an automatic nameplate installation equipment, including a frame, controller, turntable, panel loading module, nameplate loading module, compression module and discharge module. The rotating rotating disk is controlled by the controller to drive each positioning block to move to the corresponding station, and the automatic installation of the nameplate is realized through the cooperation of the module.
The automatic installation of the nameplate is realized, which improves production efficiency, has higher accuracy and low error rate, resulting in higher consistency of the finished product.
Smart Images

Figure CN223012360U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of product assembly equipment, and more specifically, to an automatic nameplate installation device. Background Art
[0002] With the progress of the times, all industries are constantly developing and maturing. As an intuitive expression of corporate culture and image, attaching the enterprise-exclusive nameplate to the product is conducive to the enterprise standing out in the fierce market competition.
[0003] Currently, most factories manually place the nameplate and the product panel into the fixture in sequence, align the nameplate and the product panel manually, and finally press the nameplate and the product panel tightly through the fixture. However, in the process of mass production, using the above method to install the nameplate not only has low efficiency, but also due to the unstable manual positioning technology, the consistency of the finished products is low. Summary of the Utility Model
[0004] The purpose of the embodiments of this application is to provide an automatic nameplate installation device, aiming to solve the technical problems of low efficiency in the existing nameplate installation method and low consistency of the obtained finished products.
[0005] To achieve the above purpose, the technical solution adopted in this application is: providing an automatic nameplate installation device, including a frame and a controller, a turntable, a panel feeding module, a nameplate feeding module, a pressing module, and a discharging module installed on the frame;
[0006] The controller is respectively signal-connected to the turntable, the panel feeding module, the nameplate feeding module, the pressing module, and the discharging module;
[0007] The turntable is configured to rotate around the rotation axis under the control of the controller, and the frame is sequentially and evenly spaced around the rotation axis with a panel feeding station, a nameplate feeding station, a pressing station, and a discharging station;
[0008] A plurality of positioning blocks are evenly spaced around the rotation axis on the turntable, and the panel feeding station, the nameplate feeding station, the pressing station, and the discharging station respectively correspond to one positioning block;
[0009] The panel feeding module is used to convey the panel to the positioning block corresponding to the panel feeding station under the control of the controller; the nameplate feeding module is used to convey the nameplate to the panel in the positioning block corresponding to the nameplate feeding station under the control of the controller; the pressing module is used to press and combine the panel and the nameplate in the positioning block corresponding to the pressing station under the control of the controller; the discharging module is used to remove the pressed part of the panel and the nameplate in the positioning block corresponding to the discharging station from the positioning block.
[0010] In a possible design, a limiting space is provided on the positioning block, and the limiting space is used to accommodate at least a part of the structure of the panel so as to limit the position of the panel.
[0011] In a possible design, the limiting space includes a plurality of insertion holes, each of which is used to accommodate a different leg of the panel.
[0012] In a possible design, the limiting space also includes a receiving groove, which is arranged on a side of the positioning block, and a plurality of insertion holes are arranged on the side wall of the receiving groove opposite to its own opening, and the receiving groove is used to receive the main body of the panel.
[0013] In a possible design, the positioning block is also provided with at least one through hole, which is connected to at least one socket, and the axis of the through hole is set at an angle with the axis of the socket; the turntable is also provided with a plurality of limit modules, and the plurality of limit modules are respectively arranged in one-to-one correspondence with the plurality of positioning blocks; the limit portion of each limit module can move relative to the turntable so that the limit portion passes through the through hole on the corresponding positioning block to achieve abutment with the support foot in at least one socket.
[0014] In a possible design, the positioning block and the center of the turntable are spaced apart along the first direction, the positioning block and the corresponding limit module are sequentially arranged along the second direction, and the first direction and the second direction are arranged at an angle.
[0015] In a possible design, the nameplate automatic installation device further includes a photographic compensation module, which is installed on one side of the nameplate loading station, and the photographic compensation module is connected to the controller signal;
[0016] The photo compensation module is used to take photos of the nameplate conveyed by the nameplate feeding module and feed back the image information obtained by the photo to the controller. The controller is also used to control the nameplate feeding module to adjust the position of the nameplate according to the image information so that the nameplate and the panel are accurately aligned.
[0017] In a possible design, the nameplate feeding module includes a nameplate stripping mechanism, a nameplate feeding drive mechanism and a nameplate adsorption mechanism. The nameplate stripping mechanism and the nameplate feeding drive mechanism are both installed on one side of the nameplate feeding station, and the nameplate adsorption mechanism is installed on the nameplate feeding drive mechanism.
[0018] The nameplate feeding drive mechanism is used to drive the nameplate adsorption mechanism to move between the nameplate stripping mechanism and the nameplate feeding station to transport the nameplate in the nameplate stripping mechanism to the panel in the positioning block corresponding to the nameplate feeding station.
[0019] In a possible design, the pressing module includes a pressing support frame, a pressing drive mechanism and a pressing head, the pressing support frame is installed on one side of the pressing station, the pressing head is slidably installed on the pressing support frame, the pressing drive mechanism is installed on the pressing support frame or the frame, and is transmission-connected to the pressing head;
[0020] The pressing drive mechanism is used to drive the pressing head to move relative to the support frame so as to approach or move away from a positioning block corresponding to the pressing station.
[0021] In a possible design, a nameplate profiling boss is provided on the side of the pressing head facing the turntable, and the structural shape of the side of the nameplate profiling boss facing away from the pressing head is at least partially the same as the structural shape of the side of the nameplate facing away from the panel.
[0022] The beneficial effect of the nameplate automatic installation equipment provided by the present application is that compared with the prior art, the nameplate automatic installation equipment of the present application arranges a panel loading station, a nameplate loading station, a pressing station and a unloading station in sequence around the rotating axis of the turntable on the frame, and arranges multiple positioning blocks on the turntable corresponding to each station, so that each station corresponds to a positioning block, and then controls the rotation of the turntable through a controller to drive each positioning block to move to the panel loading station, the nameplate loading station, the pressing station and the unloading station in sequence, and with the cooperation of the panel loading module, the nameplate loading module, the pressing module and the unloading module, the nameplate is automatically installed on the panel, and the panel is the structure used to install the nameplate in the product.
[0023] In summary, the automatic nameplate installation equipment provided by the present application realizes the automated installation of nameplates and effectively improves production efficiency. Compared with manual loading, machine loading has higher accuracy and lower error rate. Therefore, the finished products obtained using the automatic nameplate installation equipment provided by the present application have higher consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0025] Figure 1 is a structural schematic diagram of a nameplate automatic installation device provided by an embodiment of the present application;
[0026] Figure 2 It is an assembly diagram of a rack, a turntable and a positioning block in a nameplate automatic installation device provided by an embodiment of the present application;
[0027] Figure 3 It is an assembly diagram of a positioning block and a limiting module in a nameplate automatic installation device provided by an embodiment of the present application;
[0028] Figure 4Exploded view of the positioning block and the limiting module in the nameplate automatic installation device provided by an embodiment of the present application;
[0029] Figure 5 Schematic assembly structure diagram of the frame, the panel feeding module, the nameplate feeding module and the turntable in the nameplate automatic installation device provided by an embodiment of the present application;
[0030] Figure 6 Schematic assembly structure diagram of the frame, the nameplate feeding module and the turntable in the nameplate automatic installation device provided by an embodiment of the present application;
[0031] Figure 7 It is Figure 6 Partial enlarged view at position A in;
[0032] Figure 8 It is Figure 6 Partial enlarged view at position B in;
[0033] Figure 9 Schematic assembly structure diagram of the frame, the pressing module, the blanking module and the turntable in the nameplate automatic installation device provided by an embodiment of the present application;
[0034] Figure 10 Schematic structure diagram of the pressing module in the nameplate automatic installation device provided by an embodiment of the present application;
[0035] Figure 11 Schematic assembly structure diagram of the frame, the blanking module, the turntable, the sliding plate and the finished product frame in the nameplate automatic installation device provided by an embodiment of the present application.
[0036] The label details involved in the above drawings are as follows:
[0037] 1. Panel; 2. Nameplate;
[0038] 10. Frame; 11. Cabinet door; 12. Display screen; 13. Controller;
[0039] 100. Turntable; 110. Positioning block; 111. Jack; 112. Accommodating groove; 113. Through hole; 120. Limiting module; 121. Limiting driver; 122. Limiting part; 130. Divider;
[0040] 200. Panel feeding module; 210. Vibration discharging mechanism; 211. Panel discharging port; 220. Panel feeding driving mechanism; 221. First X-axis driving component; 222. First Z-axis driving component; 230. Panel grasping and placing mechanism;
[0041] 300. Nameplate Loading Module; 310. Nameplate Stripping Mechanism; 311. Tape Transmission Component; 312. Stripping Platform; 313. Fiber Optic Sensor; 320. Nameplate Loading Driving Mechanism; 321. Second X-axis Driving Component; 322. Second Y-axis Driving Component; 323. Second Z-axis Driving Component; 330. Nameplate Adsorption Mechanism;
[0042] 400. Photo Compensation Module;
[0043] 500. Pressing Module; 510. Pressing Support Frame; 520. Pressing Driving Mechanism; 530. Pressing Head; 531. Nameplate Profiled Boss;
[0044] 600. Unloading Module; 610. Third Y-axis Driving Component; 620. Third Z-axis Driving Component; 630. Finished Product Gripping and Placing Component;
[0045] 710. Slide Plate; 720. Finished Product Frame. Detailed Embodiment
[0046] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application clearer, the present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0047] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0048] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the structure or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present application.
[0049] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality of" means two or more unless otherwise specifically defined.
[0050] To illustrate the technical solutions described in this application, the following provides a detailed description in conjunction with specific drawings and embodiments.
[0051] As Figure 1 and Figure 2 shown, an embodiment of the present application provides an automatic nameplate installation device, including a frame 10 and a controller 13, a turntable 100, a panel loading module 200, a nameplate loading module 300, a pressing module 500, and a blanking module 600 installed on the frame 10. The controller 13 is respectively signal-connected to the turntable 100, the panel loading module 200, the nameplate loading module 300, the pressing module 500, and the blanking module 600. It should be noted that in the embodiment of the present application, the signal connection can be a connection for signal transmission through a data cable or a connection for signal transmission through a wireless communication module. The turntable 100 is configured to rotate around the rotation axis L under the control of the controller 13. The frame 10 is sequentially and evenly spaced around the rotation axis L with a panel loading station, a nameplate loading station, a pressing station, and a blanking station. A plurality of positioning blocks 110 are evenly spaced around the rotation axis L on the turntable 100. The panel loading station, the nameplate loading station, the pressing station, and the blanking station respectively correspond to one positioning block 110. The panel loading module 200 is used to convey the panel 1 to the positioning block 110 corresponding to the panel loading station under the control of the controller 13. The nameplate loading module 300 is used to convey the nameplate 2 to the panel 1 in the positioning block 110 corresponding to the nameplate loading station under the control of the controller 13. The pressing module 500 is used to press-fit the panel 1 and the nameplate 2 in the positioning block 110 corresponding to the pressing station under the control of the controller 13. The blanking module 600 is used to remove the pressed part of the panel 1 and the nameplate 2 in the positioning block 110 corresponding to the blanking station under the control of the controller 13.
[0052] Compared with the related art, the automatic nameplate installation device of the embodiment of the present application sets a panel loading station, a nameplate loading station, a pressing station, and a blanking station at intervals in sequence around the rotation axis L of the turntable 100 on the frame 10, and sets a plurality of positioning blocks 110 corresponding to each station on the turntable 100, so that each station corresponds to one positioning block 110. Then, the controller 13 controls the rotation of the turntable 100 to drive each positioning block 110 to move to the panel loading station, the nameplate loading station, the pressing station, and the blanking station in sequence. With the cooperation of the panel loading module 200, the nameplate loading module 300, the pressing module 500, and the blanking module 600, the nameplate 2 is automatically installed on the panel 1, and the panel 1 is the structure in the product for installing the nameplate 2.
[0053] In summary, the nameplate automatic installation device provided by the embodiments of the present application realizes the automatic installation of the nameplate 2, effectively improves the production efficiency, and has higher precision and lower error rate in machine feeding compared with manual feeding. Therefore, the finished products obtained by using the nameplate automatic installation device provided by the embodiments of the present application have higher consistency.
[0054] In some application scenarios, the nameplate automatic installation device can be used for assembling the nameplate 2 of the chassis. Specifically, it can be used for assembling the nameplate 2 of the computer chassis. Exemplarily, the nameplate automatic installation device can be used to install the nameplate 2 on the panel 1 of the computer chassis.
[0055] In the embodiments of the present application, the turntable 100 can rotate clockwise or counterclockwise around the rotation axis L. In one example, the turntable 100 rotates counterclockwise around the rotation axis L, and the panel loading station, the nameplate loading station, the pressing station, and the unloading station are evenly spaced in the counterclockwise direction around the rotation axis L in sequence. After the turntable 100 rotates a preset angle each time, the panel loading station, the nameplate loading station, the pressing station, and the unloading station are respectively opposite to different positioning blocks 110 on the turntable 100, and the preset angle can specifically be 90 degrees.
[0056] In the embodiments of the present application, the turntable 100, the panel loading module 200, the nameplate loading module 300, the pressing module 500, and the unloading module 600 are specifically installed on the top surface of the frame 10. Optionally, the positioning blocks 110 are arranged on the top surface of the turntable 100. It should be noted that "the panel loading station, the nameplate loading station, the pressing station, and the unloading station respectively correspond to a positioning block 110" specifically means that there are at least four positioning blocks 110 arranged on the turntable 100, and the four positioning blocks 110 are respectively located directly above the panel loading station, the nameplate loading station, the pressing station, and the unloading station. That is to say, among the at least four positioning blocks 110 arranged on the turntable 100, one positioning block 110 is located directly above the panel loading station, another positioning block 110 is located directly above the nameplate loading station, another positioning block 110 is located directly above the pressing station, and another positioning block 110 is located directly above the unloading station.
[0057] With such a setting, each time the turntable 100 rotates, the panel loading station, the nameplate loading station, the pressing station, and the unloading station all correspond to a positioning block 110, so that the processes of panel loading, nameplate loading, pressing, and unloading can be carried out simultaneously, effectively improving the production efficiency.
[0058] In some embodiments, such as Figure 2As shown, a turntable 100 driver and a divider 130 are installed on a frame 10. The turntable 100 driver and the divider 130 are in transmission connection. Specifically, the turntable 100 is installed at the output end of the divider 130. The turntable 100 driver is used to drive the divider 130 to move, thereby driving the turntable 100 body to rotate around the rotation axis L. The turntable 100 driver is signal-connected to a controller 13. By controlling the turntable 100 driver through the controller 13 to drive the divider 130 to move, the rotation of the turntable 100 body around the rotation axis L can be controlled. By providing the divider 130, the accuracy of driving the turntable 100 to rotate can be improved, so that when the turntable 100 drives the positioning block 110 to move, the positioning block 110 can be more accurately opposite to the panel loading station, the nameplate loading station, the pressing station or the unloading station.
[0059] In some embodiments, the frame 10 can be a cuboid-shaped structure, a cylindrical-shaped structure or other shaped structures. Exemplarily, the frame 10 is a cuboid-shaped structure. The frame 10 has a length direction, a height direction and a width direction that are perpendicular to each other in pairs, and the height direction of the frame 10 is parallel to the vertical direction. The turntable 100, the panel loading module 200, the nameplate loading module 300, the pressing module 500 and the unloading module 600 are all installed on the top surface of the frame 10. For ease of description, hereinafter, the length direction of the frame 10 is taken as the front-back direction and the width direction of the frame 10 is taken as the left-right direction as an example for illustration. That is, the front side refers to one side along the length direction of the frame 10, and the rear side refers to the other side along the length direction of the frame 10; the left side refers to one side along the width direction of the frame 10, and the right side refers to the other side along the width direction of the frame 10.
[0060] In some embodiments, the panel loading station is specifically located on the right side of the rotation axis L, the nameplate loading station is specifically located on the rear side of the rotation axis L, the pressing station is specifically located on the left side of the rotation axis L, and the unloading station is specifically located on the front side of the rotation axis L.
[0061] In some embodiments, as Figure 1 and Figure 2 shown, the frame 10 is specifically a rectangular cabinet structure, and the controller 13 can be installed inside the frame 10. Optionally, the controller 13 can specifically be a PLC (Programmable Logic Controller) controller. A cabinet door 11 can be provided on the front side, rear side, left side or right side of the frame 10. A display screen 12 can be installed on the cabinet door 11. The display screen 12 is signal-connected to the controller 13 to display the operating status, working data and alarm information of the nameplate automatic installation device through the display screen 12.
[0062] In a possible design, as Figure 3 and Figure 4As shown, a limiting space is provided on the positioning block 110. The limiting space is used to accommodate at least part of the structure of the panel 1 for limiting the panel 1. By limiting the panel 1 through the limiting space, the stability of the panel 1 in the positioning block 110 can be improved during the rotation of the turntable 100, thereby improving the positioning accuracy between the panel 1 and the nameplate 2.
[0063] In some application scenarios, such as Figure 3 and Figure 4 As shown, the panel 1 includes a body portion and a plurality of legs. The plurality of legs are arranged at intervals on one side surface of the body portion. In some alternative embodiments, the limiting space includes a plurality of jacks 111, and each jack 111 is respectively used to accommodate different legs of the panel 1. In this way, by inserting each leg of the panel 1 into the corresponding jack 111 through the panel feeding module 200, the panel 1 can be positioned. Moreover, each leg of the panel 1 is limited by each jack 111 to limit the panel 1. Optionally, the number of jacks 111 is equal to the number of legs, and the plurality of legs of the panel 1 located in the positioning block 110 are arranged in one-to-one correspondence with the plurality of jacks 111 on the positioning block 110, and each leg is respectively inserted into the corresponding jack 111. Exemplarily, the number of legs in the panel 1 is three, so the number of jacks 111 is also three.
[0064] In some alternative embodiments, such as Figure 3 and Figure 4 As shown, the limiting space further includes a receiving groove 112. The receiving groove 112 is provided on one side surface of the positioning block 110. A plurality of jacks 111 are provided on the side wall of the receiving groove 112 opposite to its own opening. The receiving groove 112 is used to receive the body portion of the panel 1. By providing the receiving groove 112 to receive the body portion of the panel 1, the limiting effect on the panel 1 can be further improved.
[0065] In some embodiments, the receiving groove 112 can be specifically provided on any exposed side surface of the positioning block 110. It should be noted that in the embodiments of the present application, the nameplate 2 is conveyed by the nameplate feeding module 300 to the panel 1 in the positioning block 110 corresponding to the nameplate feeding station. Specifically, the nameplate 2 is conveyed by the nameplate feeding module 300 to the side surface of the panel 1 in the positioning block 110 corresponding to the nameplate feeding station for installing the nameplate 2, so that the nameplate 2 is attached to this side surface. This side surface can face upward, or can face left, right or other directions.
[0066] Optionally, the receiving groove 112 is specifically provided on the side surface of the positioning block 110 facing away from the turntable 100, that is, the receiving groove 112 is specifically provided on the top surface of the positioning block 110. The opening of the receiving groove 112 is located on the top surface of the positioning block 110, and a plurality of jacks 111 are provided on the bottom wall of the receiving groove 112. In this way, it is convenient for the panel loading mechanism to place the panel 1 into the limiting space on the positioning block 110 from above the positioning block 110. In this embodiment, the side surface of the panel 1 for installing the nameplate 2 is specifically the top surface of the panel 1, that is, the side surface of the body portion facing away from each leg.
[0067] In some embodiments, as Figure 5 shown, the panel loading module 200 includes a vibrating discharging mechanism 210, a panel loading driving mechanism 220, and a panel grasping and placing mechanism 230. The vibrating discharging mechanism 210 is provided with a panel discharging port 211, and the vibrating discharging mechanism 210 can output the panels 1 neatly and orderly to the panel discharging port 211. The panel grasping and placing mechanism 230 is installed on the panel loading driving mechanism 220. The panel loading driving mechanism 220 is used to drive the panel grasping and placing mechanism 230 to move between directly above the panel discharging port 211 and the panel loading station. The panel grasping and placing mechanism 230 is used to grasp the panel 1 from the panel discharging port 211 and place it into the positioning block 110 opposite to the panel loading station.
[0068] Optionally, as Figure 5 shown, the vibrating discharging mechanism 210 is specifically installed on the right front side of the panel loading station. The panel loading driving mechanism 220 includes a first X-axis driving component 221 and a first Z-axis driving component 222. The first X-axis driving component 221 is arranged along the length direction of the frame 10, and the first X-axis driving component 221 extends from the front side of the panel loading station to the left side of the vibrating discharging mechanism 210. The first Z-axis driving group is arranged along the vertical direction, and the first Z-axis driving component 222 is installed on the first X-axis driving component 221. The panel grasping and placing mechanism 230 is specifically installed on the first Z-axis driving component 222 of the panel loading driving mechanism 220. The first X-axis driving component 221 and the first Z-axis driving component 222 are respectively signal-connected to the controller 13. The controller 13 is used to control the first X-axis driving component 221 to drive the first Z-axis driving component 222 and the panel grasping and placing mechanism 230 to move between directly above the panel discharging port 211 and the panel loading station. The controller 13 is used to control the first Z-axis driving component 222 to drive the panel grasping and placing mechanism 230 to move vertically, so as to insert the legs of the panel 1 into the corresponding jacks 111 and insert the body portion of the panel 1 into the receiving groove 112. Optionally, both the first X-axis driving component 221 and the first Z-axis driving component 222 can be driven by a servo driving structure, which is beneficial to improving the conveying accuracy of the panel loading mechanism.
[0069] In some embodiments, a sensor is installed at the panel discharge port 211, and the sensor is in signal connection with the controller 13. The sensor detects whether there is a panel 1 at the panel discharge port 211 and feeds the detection result back to the controller 13. When there is a panel 1 at the panel discharge port 211, the controller 13 controls the first X-axis drive assembly 221 and the first Z-axis drive assembly 222 to drive the panel gripping and releasing mechanism 230 to move to the panel discharge port 211 to grip the panel 1.
[0070] In a possible design, as Figure 3 and Figure 4 shown, the positioning block 110 is further provided with at least one through hole 113, the through hole 113 communicates with at least one jack 111, and the axis of the through hole 113 is arranged at an angle with the axis of the jack 111. The turntable 100 is further provided with a plurality of limiting modules 120, and the plurality of limiting modules 120 are respectively arranged in one-to-one correspondence with the plurality of positioning blocks 110. The limiting part 122 of each limiting module 120 can move relative to the turntable 100 so that the limiting part 122 can pass through the through hole 113 on the corresponding positioning block 110 to abut against the support feet in at least one jack 111. In this setting method, at least one support foot can be pressed tightly in the corresponding jack 111 under the abutting action of the limiting part 122, further improving the limiting effect on the panel 1. In this way, it is possible to effectively prevent the panel 1 from moving during the rotation of the turntable 100, thereby effectively improving the positioning accuracy between the panel 1 and the nameplate 2 and improving the consistency of the obtained finished products. In this embodiment, by setting the limiting module 120, the repeat positioning accuracy of the panel 1 moving to the next station each time can be ±0.01 mm.
[0071] It should be noted that the axis of the through hole 113 specifically refers to the connection line between the center of one opening of the through hole 113 and the center of its other opening; the axis of the jack 111 specifically refers to the connection line between the center of one opening of the jack 111 and the center of its other opening. Optionally, the axis of the through hole 113 and the axis of the jack 111 can be arranged at any angle. In one example, the axis of the through hole 113 and the axis of the jack 111 are arranged at a 90-degree angle. Exemplarily, the axis of the jack 111 extends in the vertical direction, and the axis of the through hole 113 extends in the horizontal direction.
[0072] In some alternative embodiments, the positioning block 110 is provided with only one through hole 113, and the through hole 113 can communicate with a plurality of jacks 111 at the same time. The limiting part 122 of the limiting module 120 can pass through the through hole 113 and abut against the support feet in a plurality of jacks 111 at the same time. Exemplarily, the plurality of jacks 111 are distributed at intervals along the same straight line, the through hole 113 is a rectangular hole, and the through hole 113 communicates with a plurality of jacks 111 at the same time.
[0073] In some other alternative embodiments, the positioning block 110 is provided with a plurality of through holes 113, and the plurality of through holes 113 are arranged in one-to-one correspondence with the plurality of jacks 111 on the positioning block 110. The limiting portion 122 includes a plurality of limiting posts, and the plurality of limiting posts are arranged in one-to-one correspondence with the plurality of through holes 113. The length direction of each limiting post is parallel to the axis extension direction of the corresponding through hole 113. The axis extension directions of the through holes 113 are parallel to each other, and each limiting post is respectively located on the axis of the corresponding through hole 113. The moving direction of each limiting post relative to the turntable 100 is parallel to the axis extension direction of each through hole 113. Exemplarily, as Figure 3 and Figure 4 shown, the number of jacks 111 and through holes 113 on the positioning block 110 is three each. The three jacks 111 are arranged in one-to-one correspondence with the three through holes 113, and each through hole 113 is respectively communicated with the corresponding jack 111. In the limiting module 120 of the positioning block 110 pair, the limiting portion 122 includes three limiting posts, and the three limiting posts are arranged in one-to-one correspondence with the three through holes 113.
[0074] In some embodiments, the limiting module 120 includes a limiting driver 121 and a limiting portion 122. The limiting driver 121 is installed on the turntable 100, and the limiting portion 122 is installed at the output end of the limiting driver 121. The limiting driver 121 is signal-connected to the controller 13. By controlling the limiting driver 121 to work through the controller 13, the output end of the limiting driver 121 drives the limiting portion 122 to move relative to the turntable 100 along the axis extension direction of the through hole 113 in the corresponding positioning block 110. Optionally, the limiting driver 121 can be a cylinder, a hydraulic cylinder or other linear driving structures. Optionally, the limiting portion 122 includes a connecting block and a plurality of limiting posts installed on the connecting block, and the plurality of limiting posts are connected to the output end of the limiting driver 121 through the connecting block. Optionally, an avoidance groove is further provided on one side of the positioning block 110 close to the corresponding limiting driver 121. Both ends of the through hole 113 are respectively communicated with the avoidance groove and the corresponding jack 111. The avoidance groove is used to accommodate at least part of the structure of the connecting block to prevent the positioning block 110 from colliding with the connecting block.
[0075] In some embodiments, such as Figures 2 to 4As shown, the positioning block 110 is arranged at an interval from the center of the turntable 100 in the first direction. The positioning block 110 and the corresponding limiting module 120 are arranged in sequence in the second direction. The first direction and the second direction are arranged at an angle, and both the first direction and the second direction can be horizontal directions. Specifically, the positioning block 110 is arranged at an interval from the corresponding limiting driver 121 in the second direction. The limiting portion 122 can extend into the insertion hole 111 through the through hole 113 in the second direction under the drive of the limiting driver 121. With such an arrangement, it is beneficial to reduce the space occupied by the limiting module 120 and the positioning block 110 in the radial direction of the turntable 100, thereby facilitating the reduction of the outer diameter of the turntable 100 to reduce the space occupied by the turntable 100 and making the structure of the nameplate automatic installation device more compact. It should be noted that in the embodiment of the present application, the first direction and the second direction are not the only directions. The first direction only represents the direction in which the positioning block 110 is arranged at an interval from the center of the turntable 100, and the second direction only represents the direction in which the positioning block 110 and the corresponding limiting module 120 are arranged in sequence. As the turntable 100 rotates, the first direction and the second direction also change accordingly.
[0076] In a possible design, as Figure 6 and Figure 7 shown, the nameplate automatic installation device further includes a photographing compensation module 400. The photographing compensation module 400 is installed on one side of the nameplate loading station and is signal-connected to the controller 13. The photographing compensation module 400 is used to photograph the nameplate 2 conveyed by the nameplate loading module 300 and feed the image information obtained by the photographing to the controller 13. The controller 13 is further used to control the nameplate loading module 300 to adjust the position of the nameplate 2 according to the image information so that the nameplate 2 is accurately aligned with the panel 1. That is to say, in this embodiment, the controller 13 can calculate the position error of the nameplate 2 currently conveyed by the nameplate loading module 300 according to the image information fed back by the photographing compensation module 400 and control the nameplate loading module 300 to adjust the position of the nameplate 2 to compensate for the position error of the nameplate 2, thereby effectively improving the positioning accuracy of the nameplate 2 and the panel 1.
[0077] In some embodiments, as Figure 6 and Figure 8As shown in the figure, the nameplate loading module 300 includes a nameplate stripping mechanism 310, a nameplate loading driving mechanism 320, and a nameplate adsorption mechanism 330. The nameplate stripping mechanism 310 and the nameplate loading driving mechanism 320 are both installed on one side of the nameplate loading station, and the nameplate adsorption mechanism 330 is installed on the nameplate loading driving mechanism 320. The nameplate loading driving mechanism 320 is used to drive the nameplate adsorption mechanism 330 to move between the nameplate stripping mechanism 310 and the nameplate loading station, so as to convey the nameplate 2 in the nameplate stripping mechanism 310 to the panel 1 in the positioning block 110 corresponding to the nameplate loading station. During the nameplate loading process, the nameplate 2 is stripped from the tape by the nameplate stripping mechanism 310, then the nameplate loading driving mechanism 320 drives the nameplate adsorption mechanism 330 to move to the nameplate stripping mechanism 310 to adsorb the nameplate 2, and finally the nameplate loading driving mechanism 320 drives the nameplate adsorption mechanism 330 to move to the nameplate loading station, so as to place the nameplate 2 on the panel 1 in the positioning block 110 corresponding to the nameplate loading station.
[0078] In some embodiments, as Figure 6 and Figure 8 shown, the nameplate stripping mechanism 310 includes a tape transmission component 311 and a stripping platform 312. A plurality of nameplates 2 are attached to the tape. The tape transmission component 311 is used to transmit the tape to drive the nameplate 2 on the tape to move. The moving direction of the nameplate 2 is the transmission direction. The stripping platform 312 is installed on one side of the tape transmission component 311 in the transmission direction. When the nameplate 2 on the tape moves to the stripping platform 312, the nameplate 2 is stripped from the tape by the stripping platform 312 and stays on the stripping platform 312. In this embodiment, the nameplate stripping mechanism 310 is signal-connected to the controller 13. The controller 13 is used to control the nameplate stripping mechanism 310 to perform stripping to ensure the orderly progress of the installation process of the nameplate 2. Specifically, the tape transmission component 311 in the nameplate stripping mechanism 310 is signal-connected to the controller 13, and the controller 13 is used to control the operation of the tape transmission component 311, thereby realizing the control of the nameplate stripping mechanism 310 to perform stripping.
[0079] In one example, the transmission direction is parallel to the width direction of the frame 10. Specifically, the transmission direction points to the left side of the frame 10 along the width direction of the frame 10. Therefore, the stripping platform 312 is located on the left side of the tape transmission component 311. And the stripping platform 312 is also located at the rear side of the nameplate loading station.
[0080] In some embodiments, the nameplate loading drive mechanism 320 includes a second X-axis drive assembly 321, a second Y-axis drive assembly 322, and a second Z-axis drive assembly 323. The second X-axis drive assembly 321 is mounted on the frame 10 and is arranged along the length direction of the frame 10. The second Y-axis drive assembly 322 is mounted on the second X-axis drive assembly 321 along the length direction of the frame 10. The second Z-axis drive assembly 323 is mounted on the second Y-axis drive assembly 322 along the width direction of the frame 10. The nameplate adsorption mechanism 330 is mounted on the second Z-axis drive shaft assembly in the vertical direction. The second X-axis drive assembly 321 is used to drive the second Y-axis drive assembly 322 to move along the length direction of the frame 10. The second Y-axis drive assembly 322 is used to drive the second Z-axis drive assembly 323 to move along the width direction of the frame 10. The second Z-axis drive assembly 323 is used to drive the nameplate adsorption mechanism 330 to move in the vertical direction.
[0081] In some embodiments, the nameplate loading drive mechanism 320 is also located at the rear side of the nameplate loading station. Specifically, the second X-axis drive assembly 321 is located at the right rear side of the nameplate loading station, and the second X-axis drive assembly 321 is mounted on the frame 10 through a first support rod, so that the second X-axis drive assembly 321 is spaced from the frame 10. The second Y-axis drive assembly 322 is mounted on the left side of the second X-axis drive assembly 321. The stripping platform 312 is also located on the left side of the second X-axis drive assembly 321. The tape transmission assembly 311 passes through the area between the second X-axis drive assembly 321 and the frame 10 from the right side of the second X-axis drive shaft assembly and extends to the stripping platform 312. In this way, when the second X-axis drive assembly 321 drives the second Y-axis drive assembly 322 to move along the length direction of the frame 10, the second Y-axis drive assembly 322 can pass through the stripping platform 312 and the nameplate loading station respectively, so as to realize that the nameplate loading drive mechanism 320 drives the nameplate adsorption mechanism 330 to move between the stripping platform 312 and the nameplate loading station. And, with such an arrangement, the structure is more compact, which is beneficial to reducing the space occupation. Optionally, the second X-axis drive assembly 321, the second Y-axis drive assembly 322, and the second Z-axis drive assembly 323 are all driven by a servo drive structure, which is beneficial to improving the conveying accuracy of the nameplate loading mechanism.
[0082] In some embodiments, such as Figure 7As shown, the photographing compensation module 400 is specifically installed between the stripping platform 312 and the nameplate loading station, so that during the movement of the nameplate adsorption mechanism 330 between the stripping platform 312 and the nameplate loading station, it can pass by the photographing compensation module 400, and then the photographing compensation module 400 takes a picture of the nameplate 2 on the nameplate adsorption mechanism 330. In this embodiment, the nameplate loading driving mechanism 320 and the nameplate adsorption mechanism 330 are respectively connected to the controller 13 in signal connection. Specifically, the second X-axis driving component 321, the second Y-axis driving component 322, the second Z-axis driving component 323 and the nameplate adsorption mechanism 330 are respectively connected to the controller 13 in signal connection. The controller 13 controls the second X-axis driving component 321, the second Y-axis driving component 322, and the second Z-axis driving component 323 to work respectively, so as to drive the nameplate adsorption mechanism 330 to move between the stripping platform 312, the photographing compensation module 400 and the nameplate loading station.
[0083] In some embodiments, the nameplate adsorption mechanism 330 includes an R-axis compensation driver, a fixing frame and an adsorption head. The R-axis compensation driver is installed on the second Z-axis driving component 323 through the fixing frame, and the adsorption head is installed at the output end of the R-axis compensation driver. The R-axis compensation driver is used to drive the adsorption head to rotate around the R-axis, and the R-axis is parallel to the vertical direction. The adsorption head is used to adsorb the nameplate 2. The second Z-axis driving component 323 drives the R-axis compensation driver on the fixing frame to move in the vertical direction, so that the adsorption head moves in the vertical direction. In this embodiment, the R-axis compensation driver is connected to the controller 13 in signal connection. The controller 13 is further specifically used to control the R-axis compensation driver to drive the adsorption head to rotate around the R-axis according to the image information fed back by the photographing compensation module 400, so as to adjust the position of the nameplate 2 adsorbed by the adsorption head, thereby improving the alignment accuracy between the nameplate 2 and the panel 1. Optionally, the fixing frame is an L-shaped plate structure. Specifically, the fixing frame includes a first plate and a second plate. The first plate is parallel to the vertical direction and is connected to the second Z-axis driving component 323, and the second plate is parallel to the horizontal direction and is connected to the first plate. The second plate is provided with a first through hole in the vertical direction. The R-axis driver is installed on the top surface of the second plate, the adsorption head is located below the second plate, and the output end of the R-axis driver passes through the first through hole and is connected to the adsorption head. Optionally, the R-axis compensation driver includes a motor or other driving structures.
[0084] In some embodiments, a fiber optic sensor 313 is provided on the stripping platform 312. The fiber optic sensor 313 is connected to the controller 13 in signal connection. The fiber optic sensor 313 is used to detect whether there is a nameplate 2 on the stripping platform 312 and feed back the detection result to the controller 13. The controller 13 is used to control the tape transmission component 311 and the nameplate loading mechanism to work according to the detection result of the fiber optic sensor 313.
[0085] In a possible design, such as Figure 9As shown, the pressing module 500 includes a pressing support frame 510, a pressing drive mechanism 520, and a pressing head 530. The pressing support frame 510 is installed on one side of the pressing station. The pressing head 530 is slidably installed on the support frame. The pressing drive mechanism 520 is installed on the pressing support frame 510 or the frame 10, and the pressing drive mechanism 520 is signal-connected to the controller 13. The controller 13 is further configured to control the pressing drive mechanism 520 to drive the pressing head 530 to move relative to the support frame to approach or move away from the positioning block 110 corresponding to the pressing station, so as to perform a pressing operation on the panel 1 and the nameplate 2 in the positioning block 110 corresponding to the pressing station through the pressing head 530, thereby realizing the installation of the nameplate 2. Optionally, the pressing head 530 can be a plate-like structure, a block-like structure, or other shaped structures.
[0086] In some embodiments, as Figure 9 and Figure 10 shown, the pressing support frame 510 includes a second support rod and a mounting plate. The second support rod is installed on the left side of the pressing station, and the mounting plate is installed on the second support rod and extends from the second support rod above the positioning block 110 corresponding to the pressing station. The pressing drive mechanism 520 is installed on the top surface of the mounting plate, and the pressing head 530 is located below the mounting plate. The mounting plate is provided with a second through hole in the vertical direction, and the output end of the pressing drive mechanism 520 passes through the second through hole and is connected to the pressing head 530, and the output end of the pressing drive mechanism 520 drives the pressing head 530 to approach or move away from the positioning block 110 corresponding to the pressing station in the vertical direction. Optionally, the pressing drive mechanism 520 can be a cylinder, a hydraulic cylinder, or other drive structures, and is not uniquely limited herein.
[0087] Optionally, the pressing head 530 is connected with a guide post, and the mounting plate is further provided with a guide hole in the vertical direction. The guide post is slidably installed in the guide hole in the vertical direction. By providing the guide post, it plays a guiding role in the movement of the pressing head 530, so that the pressing head 530 can more accurately press on the nameplate 2 on the positioning block 110 corresponding to the pressing station, thereby pressing the panel 1 and the nameplate 2 on the positioning block 110.
[0088] In a possible design, as Figure 9 and Figure 10As shown, a nameplate profiling boss 531 is provided on the side of the pressing head 530 facing the turntable 100, and the structural shape of the side of the nameplate profiling boss 531 away from the pressing head 530 is the same as at least part of the structural shape of the side of the nameplate 2 away from the panel 1. In this arrangement, by providing the nameplate profiling boss 531, the nameplate profiling boss 531 can better contact the nameplate 2, so that the connection between the panel 1 and the nameplate 2 after the pressing is more stable, and the quality of the finished product is effectively improved. Optionally, when the receiving groove 112 is located on the top surface of the positioning block 110, the nameplate profiling boss 531 is located directly above the receiving groove 112 in the positioning block 110 corresponding to the pressing station.
[0089] In some embodiments, Figure 11 As shown, the unloading module 600 is installed on the left front side of the unloading station. The unloading module 600 includes a third Y-axis drive assembly 610, a third Z-axis drive assembly 620 and a finished product pick-up and release assembly 630. The third Y-axis drive assembly 610 is installed on the left front side of the unloading station, and the third Y-axis drive assembly 610 is arranged along the width direction of the frame 10, the third Z-axis drive assembly 620 is installed on the third Y-axis drive assembly 610 along the width direction of the frame 10, and the finished product pick-up and release assembly 630 is installed on the third Z-axis drive assembly 620 along the vertical direction. The third Y-axis drive assembly 610 is used to drive the third Z-axis drive assembly 620 to move along the width direction of the frame 10, and the third Z-axis drive assembly 620 is used to drive the finished product pick-up and release assembly 630 to move along the vertical direction. In this embodiment, the third Y-axis drive assembly 610, the third Z-axis drive assembly 620 and the finished product pick-and-place assembly 630 are respectively connected to the controller 13 by signal, and the controller 13 controls the operation of the third Y-axis drive assembly 610, the third Z-axis drive assembly 620 and the finished product pick-and-place assembly 630 respectively.
[0090] Optionally, the third Y-axis drive assembly 610 and the third Z-axis drive assembly 620 can be driven by a linear guide, or by a cylinder, or can be driven by other linear drive structures. Exemplarily, the third Y-axis drive assembly 610 is driven by a linear guide, and the third Z-axis drive assembly 620 is driven by a cylinder. The third Y-axis drive assembly 610 includes a linear drive rail, and the third Z-axis drive assembly 620 includes a Z-axis drive cylinder, which is installed on the linear drive rail along the width direction of the frame 10. The cost grab and release assembly includes a clamp and a grab and release drive cylinder, and the grab and release drive cylinder is used to drive the clamp to grab the finished product (the pressed part of the panel 1 and the nameplate 2) in the positioning block 110 corresponding to the unloading station.
[0091] In some embodiments, a finished product frame 720 is further provided on the left side of the rack 10 for storing finished products. Optionally, a sliding material plate 710 is further provided on the left side of the blanking station. The sliding material plate 710 is located between the blanking station and the finished product frame 720, and the sliding material plate 710 extends from the blanking station to one side of the finished product frame 720. The third Y-axis driving assembly 610 is specifically configured to drive the third Z-axis driving assembly 620 to move between the blanking station and the sliding material plate 710 along the width direction of the rack 10, so that the finished product gripping and placing mechanism can grip the finished product from the positioning block 110 corresponding to the blanking station and place it on the sliding material plate 710, and the finished product can slide into the finished product frame 720 along the sliding material plate 710.
[0092] The working process of the nameplate automatic installation device provided by the embodiment of the present application is as follows:
[0093] S10. The control panel loading module 200 places the panel 1 on the positioning block 110 corresponding to the panel loading station;
[0094] S20. Control the turntable 100 to rotate a preset angle to move the positioning block 110 corresponding to the panel loading station to the area opposite to the nameplate loading station;
[0095] S30. Control the nameplate loading module 300 to place the nameplate 2 on the panel 1;
[0096] S40. Control the turntable 100 to rotate a preset angle to move the positioning block 110 corresponding to the nameplate loading station to the area opposite to the pressing station;
[0097] S50. Control the pressing module 500 to press the nameplate 2 and the panel 1 together to form a finished product;
[0098] S60. Control the turntable 100 to rotate a preset angle to move the positioning block 110 corresponding to the pressing station to the area opposite to the blanking station;
[0099] S70. Control the blanking module 600 to move the finished product out of the positioning block 110.
[0100] By controlling the rotation of the turntable 100 to drive each positioning block 110 to sequentially move to the panel loading station, the nameplate loading station, the pressing station, and the blanking station, and controlling the control panel loading module 200, the nameplate loading module 300, the pressing module 500, and the blanking module 600 to perform their respective functions, the automatic installation of the nameplate 2 is realized, the production efficiency is higher, and the consistency of the obtained finished products is higher.
[0101] In some embodiments, the control panel loading module 200 places the panel 1 on the positioning block 110 corresponding to the panel loading station, specifically:
[0102] Control the vibrating discharging mechanism 210 to output the panel 1 neatly and orderly to the panel discharging port 211. When the sensor at the panel discharging port 211 detects the presence of the panel 1 at the panel discharging port 211, the sensor feeds back the detection result to the controller 13. The controller 13 controls the panel loading driving mechanism 220 on the control panel to drive the panel gripping and releasing mechanism 230 to move to the panel discharging port 211, and the controller 13 controls the panel gripping and releasing mechanism 230 to grab the panel 1 from the panel discharging port 211, and then the panel loading driving mechanism 220 on the control panel drives the panel gripping and releasing mechanism 230 to move above the panel loading station to wait for loading.
[0103] Before installing the panel 1 into the positioning block 110 corresponding to the panel loading station, if the limiting portion 122 of the limiting module 120 is inserted into the jack 111, the controller 13 first controls the limiting driver 121 to drive the limiting column of the limiting portion 122 to retract and move out of the jack 111, and then controls the panel loading driving mechanism 220 on the control panel to drive the panel gripping and releasing mechanism 230 to move downward, and controls the panel gripping and releasing mechanism 230 to insert the legs of the panel 1 into the corresponding jacks 111, and insert the body portion of the panel 1 into the receiving groove 112. Then the controller 13 controls the limiting driver 121 to drive the limiting portion 122 to extend, and the limiting portion 122 extends into the jack 111 through the through hole 113 and abuts against the leg in the corresponding jack 111 to limit the panel 1 in the positioning block 110. Finally, the controller 13 controls the panel loading driving mechanism 220 on the control panel to drive the panel gripping and releasing mechanism 230 to move to the panel discharging port 211 to wait for grabbing the next panel 1, realizing the cyclic loading of the panel 1.
[0104] In some embodiments, control the turntable 100 to rotate a preset angle, specifically: control the turntable 100 to rotate counterclockwise by 90 degrees around the rotation axis L.
[0105] In some embodiments, when the turntable 100 rotates counterclockwise by 90 degrees around the rotation axis L to move the positioning block 110 corresponding to the panel loading station to the area opposite to the nameplate loading station; control the nameplate loading module 300 to place the nameplate 2 on the panel 1, specifically:
[0106] Control the tape transmission component 311 in the nameplate stripping mechanism 310 to load the nameplate onto the stripping platform 312. The fiber optic sensor 313 on the stripping platform 312 detects the presence of the nameplate 2 on the stripping platform 312 and feeds back the detection result to the controller 13;
[0107] The controller 13 controls the nameplate loading drive mechanism 320 to drive the nameplate adsorption mechanism 330 to move to the stripping platform 312, so that the nameplate adsorption mechanism 330 vacuums and adsorbs the nameplate 2 on the stripping platform 312. Then, the controller 13 controls the transmission component in the nameplate stripping mechanism 310 to load the next nameplate onto the stripping platform 312;
[0108] Then, the controller 13 controls the nameplate loading drive mechanism 320 to drive the nameplate 2 in the nameplate adsorption mechanism 330 to move above the photographing compensation module 400. The controller 13 controls the photographing compensation module 400 to perform positioning photographing compensation on the nameplate 2 in the nameplate adsorption mechanism 330. The photographing compensation module 400 feeds back the current position error result of the nameplate 2 in the nameplate adsorption mechanism 330 to the controller 13. The controller 13 controls the R-axis compensation driver in the nameplate adsorption structure to correct the position of the nameplate 2 to ensure the assembly accuracy of the nameplate 2;
[0109] After that, the controller 13 controls the nameplate loading drive mechanism 320 to drive the nameplate adsorption mechanism 330 to move above the nameplate loading station, and then controls the nameplate loading drive mechanism 320 to drive the nameplate 2 in the nameplate adsorption mechanism 330 to move onto the panel 1 in the positioning block 110 corresponding to the nameplate loading station, so that the panel 1 is attached to the nameplate 2. The controller 13 controls the nameplate adsorption mechanism 330 to release the vacuum to complete the loading of the nameplate 2.
[0110] Finally, the controller 13 controls the nameplate loading drive mechanism 320 to drive the nameplate adsorption mechanism 330 to move to the stripping platform 312 to wait for adsorbing the next nameplate 2, realizing the cyclic loading of the nameplate 2.
[0111] In some embodiments, when the control turntable 100 rotates counterclockwise by 90 degrees around the rotation axis L to move the positioning block 110 corresponding to the nameplate loading station to the area corresponding to the pressing station; the pressing module 500 presses the nameplate 2 and the panel 1 to form a finished product. Specifically:
[0112] The controller 13 controls the pressing drive mechanism 520 to drive the pressing head 530 to move downward. The nameplate profiling boss 531 on the pressing head 530 moves downward until the panel 1 in the positioning block 110 corresponding to the pressing station and the nameplate 2 on this panel 1 are pressed together, thereby obtaining a finished product with the nameplate 2 and the panel 1 pressed together;
[0113] Finally, the controller 13 controls the pressing drive mechanism 520 to drive the pressing head 530 to move upward and wait for the next pressing.
[0114] In some embodiments, when the control turntable 100 rotates counterclockwise by 90 degrees around the rotation axis L to move the positioning block 110 corresponding to the pressing station to the area opposite the blanking station; the control blanking module 600 is controlled to move the finished product out of the positioning block 110, specifically:
[0115] First, the controller 13 controls the limit driver 121 to drive the limit part 122 to contract, so that the limit part 122 moves out of the jack 111;
[0116] Then, the controller 13 controls the third Y-axis drive assembly 610 and the third Z-axis drive assembly 620 to drive the finished product gripper and placer assembly 630 to move to the area opposite the blanking station respectively. After that, the controller 13 controls the finished product gripper and placer assembly 630 to grab the finished product from the positioning block 110 opposite the blanking station, so that the finished product is specifically moved out of the positioning block 110 opposite the blanking station. Then, the controller 13 controls the third Y-axis drive assembly 610 and the third Z-axis drive assembly 620 to drive the finished product gripper and placer assembly 630 to move above the sliding plate 710 respectively. The controller 13 controls the finished product gripper and placer assembly 630 to release the finished product, so that the finished product falls on the sliding plate 710 and slides into the finished product box 720 along the sliding plate 710.
[0117] In some embodiments, after the control blanking module 600 moves the finished product out of the positioning block 110, it further includes:
[0118] S80. Control the turntable 100 to rotate counterclockwise by 90 degrees around the rotation axis L to move the positioning block 110 corresponding to the blanking station to the area opposite the panel loading station.
[0119] Specifically, the controller 13 controls the turntable 100 to rotate counterclockwise by 90 degrees around the rotation axis L to move the positioning block 110 corresponding to the blanking station to the area opposite the panel loading station.
[0120] In some embodiments, the above steps S10 to S80 are executed cyclically to achieve automated and batch production of finished products, with higher production efficiency.
[0121] In some embodiments, after the first execution of steps S10 to S70, S10, S30, S50 and S70 can be carried out synchronously, with higher production efficiency.
[0122] The above are only optional embodiments of the present application and are not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A nameplate automatic installation device, characterized in that: It includes a frame and a controller, a turntable, a panel loading module, a nameplate loading module, a pressing module and a blanking module installed on the frame; The controller is respectively connected to the turntable, the panel loading module, the nameplate loading module, the pressing module and the unloading module by signals; The turntable is configured to rotate around a rotation axis under the control of the controller, and the frame is evenly spaced around the rotation axis and is provided with a panel loading station, a nameplate loading station, a pressing station and a unloading station; A plurality of positioning blocks are evenly spaced around the rotation axis on the turntable, and the panel loading station, the nameplate loading station, the pressing station and the unloading station each correspond to one positioning block; The panel loading module is used to convey the panel to the positioning block corresponding to the panel loading station under the control of the controller; the nameplate loading module is used to convey the nameplate to the panel in the positioning block corresponding to the nameplate loading station under the control of the controller; the pressing module is used to press the panel and the nameplate in the positioning block corresponding to the pressing station under the control of the controller; the unloading module is used to move the pressed parts of the panel and the nameplate in the positioning block corresponding to the unloading station out of the positioning block under the control of the controller.
2. The automatic nameplate installation device according to claim 1, characterized in that: A limiting space is arranged on the positioning block, and the limiting space is used to accommodate at least a part of the structure of the panel so as to limit the panel.
3. The automatic nameplate installation device according to claim 2, characterized in that: The limiting space includes a plurality of insertion holes, and each of the insertion holes is used to accommodate a different support leg of the panel.
4. The automatic nameplate installation device according to claim 3, characterized in that: The limiting space also includes a receiving groove, which is arranged on a side surface of the positioning block. A side wall of the receiving groove opposite to its own opening is provided with a plurality of the insertion holes, and the receiving groove is used to accommodate the main body of the panel.
5. The automatic nameplate installation device according to claim 3, characterized in that: The positioning block is also provided with at least one through hole, which is connected to at least one of the sockets, and the axis of the through hole is set at an angle with the axis of the socket; the turntable is also provided with a plurality of limit modules, and the plurality of limit modules are respectively arranged in one-to-one correspondence with the plurality of positioning blocks; the limit portion of each limit module can move relative to the turntable, so that the limit portion passes through the through hole on the corresponding positioning block to achieve abutment with the support foot in at least one of the sockets.
6. The automatic nameplate installation device according to claim 5, characterized in that: The positioning block and the center of the rotating disk are spaced apart along a first direction, and the positioning block and the corresponding limiting module are sequentially arranged along a second direction, and the first direction and the second direction are arranged at an angle.
7. The automatic nameplate installation device according to any one of claims 1 to 6, characterized in that: The automatic nameplate installation device further includes a photographing compensation module, which is installed on one side of the nameplate loading station and is connected to the controller signal; The photographing compensation module is used to take a photo of the nameplate conveyed by the nameplate feeding module and feed back the image information obtained by the photographing to the controller. The controller is also used to control the nameplate feeding module to adjust the position of the nameplate according to the image information so that the nameplate is accurately aligned with the panel.
8. The automatic nameplate installation device according to any one of claims 1 to 6, characterized in that: The nameplate feeding module comprises a nameplate stripping mechanism, a nameplate feeding driving mechanism and a nameplate adsorption mechanism, the nameplate stripping mechanism and the nameplate feeding driving mechanism are both installed on one side of the nameplate feeding station, and the nameplate adsorption mechanism is installed on the nameplate feeding driving mechanism; The nameplate feeding drive mechanism is used to drive the nameplate adsorption mechanism to move between the nameplate stripping mechanism and the nameplate feeding station, so as to transport the nameplate in the nameplate stripping mechanism to the panel in the positioning block corresponding to the nameplate feeding station.
9. The automatic nameplate installation device according to any one of claims 1 to 6, characterized in that: The pressing die set comprises a pressing support frame, a pressing drive mechanism and a pressing head, wherein the pressing support frame is installed at one side of the pressing station, the pressing head is slidably installed on the pressing support frame, and the pressing drive mechanism is installed on the pressing support frame or the frame and is transmission-connected to the pressing head; The pressing drive mechanism is used to drive the pressing head to move relative to the support frame so as to approach or move away from the positioning block corresponding to the pressing station.
10. The automatic nameplate installation device according to claim 9, characterized in that: A nameplate profiling boss is arranged on the side of the pressing head facing the turntable, and the structural shape of the side of the nameplate profiling boss away from the pressing head is the same as at least part of the structural shape of the side of the nameplate away from the panel.
Citation Information
Cited By
Automatic nameplate installation equipment and method
CN118699745A