Ventilation valve mounting mechanism and assembly

By designing the air permeable valve installation mechanism, using the telescopic drive module and casing structure, combined with the cylinder drive and elastic connector, the precise and rapid installation of the air permeable valve is achieved, solving the problems of low installation efficiency and insufficient alignment accuracy in the existing technology, and improving product quality and production efficiency.

CN223012392UActive Publication Date: 2025-06-24KUNSHAN XINQIHONGZHI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421879131.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-06-24
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing air permeable valves have low installation efficiency and manual pressing and installation, which has slow efficiency and low alignment accuracy, which is prone to problems such as tilt and offset of the air permeable valve, resulting in large product losses and high defect rate.

Method used

A breathable valve installation mechanism is designed, including a mounting plate, mounting assembly and positioning assembly, adopting a telescopic drive module and casing structure, which realizes the precise and rapid installation of the breathable valve through cylinder drive and elastic connectors, and increases the alignment accuracy through the positioning assembly.

Benefits of technology

It improves the installation efficiency and accuracy of the breathable valve, reduces working strength, reduces product losses and defect rate, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a breather valve mounting mechanism and subassembly, including mounting plate, mounting subassembly and locating subassembly that are provided on mounting plate, mounting subassembly includes telescopic drive module and casing, the fixed end of telescopic drive module is provided on one side of mounting plate, and the fixed end of telescopic drive module is provided on the other side of mounting plate. The sleeve is arranged at the movable end of the telescopic driving module through an elastic connecting piece, a vent valve placing position is arranged in a port of the sleeve, and a guide face is arranged on the outer ring of the port. By using the mechanism, the installation of the ventilation valve can be accurately and quickly completed, the production efficiency is improved, the working intensity is reduced, and the product quality is effectively ensured.
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Description

Technical Field

[0001] The utility model relates to the field of breather valve installation, in particular to a breather valve installation mechanism and a component thereof. Background Technique

[0002] A breather valve combines a waterproof and breathable membrane with other materials such as plastics, metals, and silicones through injection molding, ultrasonic welding, etc. to form a sealed installation component. There are mainly threaded and snap-fit breather valves, which are widely used in products that require waterproof and breathable functions, such as automobile manufacturing, LED outdoor lamps, and solar photovoltaics.

[0003] The installation of existing breather valves is generally manual pressing by hand, with low efficiency. Moreover, the installation is carried out by relying on the sense of touch, resulting in low alignment accuracy. Due to inconsistent force magnitudes and application directions, problems such as breather valve tilt and offset are likely to occur, leading to various defective problems such as snapped, crooked snaps, and hard knocks and damages, thus causing high product loss and high product defect rate. Content of the Utility Model

[0004] In view of the above, the utility model provides a breather valve installation mechanism and a component thereof, which can accurately and quickly complete the installation of the breather valve, improve production efficiency, reduce labor intensity, and effectively ensure product quality.

[0005] The utility model specifically adopts the following technical scheme: a breather valve installation mechanism, including an installation plate, an installation component and a positioning component arranged on the installation plate. The installation component includes a telescopic drive module and a sleeve. The fixed end of the telescopic drive module is arranged on one side of the installation plate, and the sleeve is arranged on the movable end of the telescopic drive module through an elastic connecting piece. A breather valve placement position is arranged inside the port of the sleeve, and a guiding surface is arranged on the outer circle of the port.

[0006] As a further improved technical scheme of the utility model, the positioning component is arranged in parallel on the side of the installation component, and includes a positioning head, a push rod, a connecting rod and a handle. Two connecting ends are arranged at the bottom end of the handle, and the two connecting ends are respectively rotatably connected to one end of the connecting rod and one end of the push rod. The connecting rod is arranged on the installation plate through a guiding sleeve, the push rod penetrates through the guiding sleeve and is slidably connected to the guiding sleeve, and the positioning head is fixed to the other end of the push rod.

[0007] As a further improved technical scheme of the utility model, the connecting rod is rotatably connected to the guiding sleeve, and the outer wall of the guiding sleeve is fixed on the installation plate.

[0008] As a further improved technical scheme of the utility model, the positioning component further includes a guiding rod, the guiding rod is arranged on the installation plate, the guiding rod penetrates through the positioning head, and the positioning head is slidably connected to the guiding rod.

[0009] As a further improved technical solution of the present utility model, a notch is provided on the side of the positioning head away from the push rod.

[0010] As a further improved technical solution of the present utility model, the connecting rod and the handle are arranged on the same side of the mounting plate, and the two and the positioning head are respectively arranged on both sides of the mounting plate.

[0011] As a further improved technical solution of the present utility model, a height limiting plate is further provided on the mounting plate, and a bolt vertically and detachably arranges the height limiting plate on one side of the mounting plate through a strip-shaped hole provided on the mounting plate.

[0012] As a further improved technical solution of the present utility model, the telescopic driving module is a cylinder, and a start button is arranged on the outer side of the mounting plate, which is electrically connected to the cylinder to control the start and stop of the cylinder.

[0013] As a further improved technical solution of the present utility model, the air vent valve installation mechanism includes a positioning component and a centering component, and the centering component is arranged in parallel with the positioning component on both sides of the installation component.

[0014] The present utility model further provides an air vent valve installation assembly, which includes a product carrier and the above-mentioned air vent valve installation mechanism. The product carrier includes a tray and a limiting column arranged on the tray, and the positioning component correspondingly clamps the limiting column to limit the relative displacement between the product carrier and the installation mechanism.

[0015] The air vent valve installation mechanism and assembly of the present utility model are simple, reliable, efficient and stable in operation. The port of the sleeve for placing the air vent valve is provided with a chamfered slope, which is convenient for the port of the sleeve to guide and correct the air vent valve, so as to smoothly insert it into the corresponding air vent valve installation position on the product. Moreover, the installation drive of the air vent valve is realized by a cylinder, and an elastic connecting piece is set for flexible connection between the sleeve and the cylinder to absorb the offset tolerance. When the cylinder drives and presses to install the air vent valve, it is convenient for the sleeve to drive the air vent valve to perform adaptive alignment adjustment within a certain range, avoiding hard collision and damage, and improving the installation accuracy. In addition, a positioning component is also set to increase the alignment accuracy, limit the relative displacement between the product carrier and the installation mechanism, avoid deviation during the installation of the air vent valve, and ensure stability and accuracy. Description of the Drawings

[0016] Figure 1 It is a schematic diagram of the air vent valve installation mechanism and a partial enlarged structure for Embodiment 1.

[0017] Figure 2 It is a schematic diagram of the positioning component structure of the present utility model.

[0018] Figure 3Schematic diagram of the state where the breathing valve installation mechanism in Embodiment 1 is away from the product carrier and no breathing valve is installed.

[0019] Figure 4 Schematic diagram of the state where the breathing valve installation mechanism in Embodiment 1 contacts the product carrier and installs the breathing valve.

[0020] Figure 5 Schematic diagram of the state where the breathing valve installation mechanism in Embodiment 2 contacts the product carrier and installs the breathing valve. Detailed implementation manners

[0021] The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. Additionally, it should be noted that for the convenience of description, only parts related to the present utility model rather than all structures are shown in the drawings.

[0022] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, terms such as "arrangement", "connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations. Embodiment 1

[0023] Refer to Figure 1 、 Figure 3 、 Figure 4, A breathing valve installation mechanism of this embodiment includes a mounting plate 1, a mounting component 2 and a positioning component 3 arranged on the mounting plate 1. The mounting component 2 includes a telescopic driving module and a sleeve 22. In this embodiment, the telescopic driving module is a cylinder 21, and an electric cylinder can also be selected in other embodiments. The cylinder body of the cylinder 21 is fixed on one side of the mounting plate 1. The sleeve 22 is arranged at the piston end 211 of the cylinder 21 through an elastic connecting piece 23 and moves closer to and away from the product 100 driven by the piston end 211. A start button 6 is arranged outside the mounting plate 1 and is electrically connected to the cylinder 21 to control the start and stop of the cylinder 21. A breathing valve placement position 221 is arranged inside the port at the end of the sleeve 22 away from the elastic connecting piece 23, and a guiding surface 222 is arranged on the outer circle of the port. The guiding surface 222 is an inclined surface with an inverted C angle on the outer circle of the port of the sleeve 22, which is more convenient for guiding the sleeve port with the breathing valve to be aligned correctly, so as to be smoothly inserted into the corresponding breathing valve installation position 101 on the product 100. In this embodiment, the elastic connecting piece 23 can be selected as an elastic coupling. The elastic connecting piece 23 is used for flexible connection between the sleeve 22 and the cylinder 21 to absorb offset tolerances. When the cylinder 21 drives to press and install the breathing valve, it is convenient for the sleeve 22 to drive the breathing valve to perform adaptive alignment adjustment within a certain range to avoid hard collision. It should be clear that the "product" mentioned in this article refers to the corresponding product that needs to install the breathing valve and has a breathing valve installation position, such as the housing of an automotive controller (ECU), the outer frame of a solar photovoltaic panel, etc.

[0024] As Figure 2 , In this embodiment, there are two groups of positioning components 3, which are arranged in parallel on the side of the mounting component 2 and include positioning heads 31, push rods 32, connecting rods 33 and handles 34. The handle 34 has a rubber protective sleeve for anti-slip. The connecting rod 33 and the handle 34 are located on the same side of the mounting plate 1, and the two are respectively arranged on both sides of the mounting plate 1 with the positioning head 31. Two connection ends 341 are arranged at the bottom of the handle 34, namely connection end one 341a and connection end two 341b. Connection end one 341a is rotatably connected to one end of the connecting rod 33, and connection end two 341b is rotatably connected to one end of the push rod 32. The connecting rod 33 is arranged on the mounting plate 1 through a guiding sleeve 35. The outer wall of the guiding sleeve 35 is fixed on the mounting plate 1. The connecting rod 33 and the guiding sleeve 35 are rotatably connected through a pin. The push rod 32 passes through the middle of the guiding sleeve 35 and is slidably connected to the guiding sleeve 35. Driven by the handle 34, the push rod 32 moves through the guiding sleeve 35, and the positioning head 31 is fixed at the end of the push rod 32. The movement of the push rod 32 drives the positioning head 31 to move horizontally.

[0025] Pull the handle 34 up and down. The connecting rod 33 rotates around the connection point with the guide sleeve 35, and the handle 34 rotates around the first connection end 341a. They rotate synchronously and coordinately, driving the push rod 32 to move in the guide sleeve 35. When the handle 34 is pulled up, the second connection end 341b rotates to drive the push rod 32 to retract the positioning head 31, moving away from the product 100, as shown in Figure 3 , when the handle 34 is pulled down, the second connection end 341b rotates to drive the push rod 32 to push out the positioning head 31, moving towards the product 100, as shown in Figure 4 .

[0026] Further combined with Figure 2 , Figure 3 , Figure 4 , a notch 311 is provided on the side of the positioning head 31 away from the push rod 32, corresponding to the limit post 201 of the product carrier 200. In this embodiment, the positioning head 31 is in the shape of a concave structure block, and the concave notch 311 is correspondingly stuck on the limit post 202 of the product carrier 200 for alignment and fixation. The edges of each end of the notch 311 are rounded. At the same time, the positioning assembly 3 further includes a guide rod 36. The guide rod 36 is fixed on the mounting plate 1. The guide rod 36 is arranged parallel to the push rod 32. The guide rod 36 penetrates through the positioning head 31, and the positioning head 31 is slidably connected to the guide rod 36. When the push rod 32 moves to drive the positioning head 31 to move closer to and away from the limit post 202, the guide rod 36 plays a role in stable guiding.

[0027] In addition, a height limiting plate 4 is also provided on the mounting plate 1. The bolt vertically and detachably arranges the height limiting plate 4 on one side of the mounting plate through the elongated hole 5 opened on the mounting plate 1. During use, the height limiting plate 4 is fixed at the operation station. After loosening the bolt, the mounting plate 1 can be moved, that is, the position of the mounting plate 1 relative to the height limiting plate 4 can be changed, so as to adjust the installation height of the air vent valve, thereby increasing the installation adaptability of the air vent valve installation mechanism. A handling window 7 is also opened on the mounting plate, which is convenient for the operator to hold and carry the air vent valve installation mechanism, increasing the convenience. Embodiment 2

[0028] The air vent valve installation mechanism of this embodiment includes the mounting plate 1 in Embodiment 1, the mounting assembly 2 arranged on the mounting plate 1 and a positioning assembly 3. In addition, it also includes a centering component. The centering component is arranged on both sides of the mounting assembly 2 in parallel with the positioning assembly 3. The centering component includes the same push rod 32, connecting rod 33 and handle 34 structures as the positioning assembly 3. The difference between the centering component and the positioning assembly 3 is that it does not have the positioning head 31 and the guide rod 36, and the top of the push rod 32 in the centering component has an extension section 32a, and the extension section 32a is cylindrical, as shown in Figure 5, when the handle 34 is pulled downwards, the connecting end two 341b rotates to drive the push rod 32 to push out the extension section 32a, moving towards the direction close to the product 100, and pressing tightly against the surface of the limit post 202, playing a role of balancing and centering to prevent the product carrier from rotating. Embodiment 3

[0029] A breathing valve installation assembly of other embodiments includes a product carrier 200 and the breathing valve installation mechanism of the above Embodiment 1. The product carrier 200 includes a tray 201 and limit posts 202 arranged on the tray 201. There are four limit posts 202, which are distributed in a rectangle, and the limit posts 202 are located at the four corners of the rectangle, forming a limit placement area for carrying the product 100. The positioning assembly is correspondingly clamped to the limit posts. Specifically, the notch 311 on the positioning head 31 is correspondingly arranged to be clamped to the limit post 202, restricting the relative displacement between the product carrier 200 and the installation mechanism, and ensuring the stability during the installation of the breathing valve.

[0030] Breathing valve installation process: 1. Place the product 100 to be installed with the breathing valve into the limit placement area of the tray 201 for preliminary positioning.

[0031] 2. Pull the handle 34 to push the positioning head 31 towards the limit post 202 to clamp it, for further positioning and fixing, and align the sleeve 22 with the corresponding breathing valve installation position 101 on the product.

[0032] 3. Place the breathing valve at the port of the sleeve 22, start the cylinder 21, and the piston end 211 of the cylinder 21 extends to drive the breathing valve close to the product 100, and press the breathing valve into the breathing valve installation position 101 of the product.

[0033] 4. Press the start button 6 again, the piston end 211 of the cylinder retracts, the sleeve 22 is withdrawn from the breathing valve, and the installation of the breathing valve is completed.

[0034] 5. Pull the handle 34 to withdraw the positioning head 31 from the limit post 202, and then the product carrier 200 can flow into the next operation station.

[0035] The above process is cycled to install the breathing valves for batch products.

[0036] Spatial relative position terms such as "upper", "bottom", "outer", etc. used in this article are for the purpose of facilitating the description of the relationship between one feature and another as shown in the drawings. It can be understood that according to the different placement positions of the product, the spatial relative position terms can be intended to include different orientations other than the orientations shown in the figures, and should not be construed as a limitation on the claims.

[0037] Any reference to "this embodiment", "other embodiments", etc. in the present utility model means that the specific components, structures or features described in connection with that embodiment are included in at least one embodiment of the present utility model. Such illustrative statements throughout this specification are not necessarily referring to the same embodiment. Moreover, when a specific component, structure or feature is described in connection with any embodiment, it is contended that implementing such a component, structure or feature in connection with other embodiments falls within the scope of those skilled in the art.

[0038] In addition, the above embodiments are only used to illustrate the present utility model and do not limit the technical solutions described in the present utility model. The understanding of this specification should be based on those skilled in the art of the relevant technical field. Although this specification has described the present utility model in detail with reference to the above embodiments, those of ordinary skill in the art should understand that those skilled in the relevant technical field can still make modifications or equivalent replacements to the present utility model, and all technical solutions and their improvements that do not depart from the spirit and scope of the present utility model should be covered within the scope of the claims of the present utility model.

Claims

1. A breathable valve installation mechanism, characterized in that: It includes a mounting plate, a mounting component and a positioning component arranged on the mounting plate, the mounting component includes a telescopic drive module and a sleeve, the fixed end of the telescopic drive module is arranged on one side of the mounting plate, the sleeve is arranged on the movable end of the telescopic drive module through an elastic connecting piece, a breathable valve placement position is arranged in the sleeve port, and a guide surface is arranged on the outer ring of the port; the positioning component is arranged in parallel at the side of the mounting component, and includes a positioning head, a push rod, a connecting rod and a handle, the bottom end of the handle is provided with two connecting ends, the two connecting ends are respectively rotatably connected to one end of the connecting rod and one end of the push rod, the connecting rod is arranged on the mounting plate through a guide sleeve, the push rod passes through the guide sleeve and is slidably connected to the guide sleeve, and the positioning head is fixed to the other end of the push rod.

2. The breathable valve installation mechanism according to claim 1, characterized in that: The connecting rod is rotatably connected to the guide sleeve, and the outer wall of the guide sleeve is fixed on the mounting plate.

3. The breathable valve installation mechanism according to claim 1, characterized in that: The positioning assembly also includes a guide rod, which is arranged on the mounting plate and passes through the positioning head, and the positioning head is slidably connected to the guide rod.

4. The breathable valve installation mechanism according to claim 1, characterized in that: A notch is formed on one side of the positioning head away from the push rod.

5. The breathable valve installation mechanism according to claim 1, characterized in that: The connecting rod and the handle are arranged on the same side of the mounting plate, and the two and the positioning head are arranged on two sides of the mounting plate.

6. The breathable valve installation mechanism according to claim 1, characterized in that: A height limiting plate is also provided on the mounting plate, and bolts are passed through strip holes provided on the mounting plate to vertically and detachably arrange the height limiting plate on one side of the mounting plate.

7. The breathable valve installation mechanism according to claim 1, characterized in that: The telescopic driving module is a cylinder, and a start button is arranged on the outer side of the mounting plate, which is electrically connected to the cylinder to control the start and stop of the cylinder.

8. The breathable valve installation mechanism according to claim 1, characterized in that: It comprises a positioning component and an alignment component. The alignment component and the positioning component are arranged on both sides of the installation component in parallel.

9. A breathable valve installation assembly, characterized in that: It comprises a product carrier and the installation mechanism described in any one of claims 1 to 8, wherein the product carrier comprises a pallet and a limiting column arranged on the pallet, and the positioning assembly is correspondingly engaged with the limiting column to limit the relative displacement between the product carrier and the installation mechanism.