Positioning and clamping device of wind driven generator brake disc machining center
By designing the positioning and clamping device of the wind power brake disc machining center, the brake disc is positioned and fixed by using the moving mechanism and the pressing mechanism, the problem of inaccurate positioning in the prior art is solved, and the positioning accuracy and processing quality are improved.
Patent Information
- Application Number
- CN202421641788.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-11
AI Technical Summary
The existing positioning and clamping devices are inconvenient to position the brake disc during use, and the positioning is inaccurate, which can easily lead to deformation of the brake disc during processing and affect processing quality.
A wind power brake disc machining center positioning clamping device is designed, including a base, a placing disc, a power mechanism, a moving mechanism and a pressing holding mechanism. The moving mechanism drives the pressure holding mechanism to position and fix the brake disc to improve positioning accuracy.
It is easy to position and clamp the generator brake disc, and improves the positioning accuracy, avoids deformation of the brake disc during processing, and improves the processing quality.
Smart Images

Figure CN223012521U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of brake disc positioning and clamping, and specifically relates to a positioning and clamping device for a brake disc processing center of a wind turbine generator. Background Technique
[0002] The brake disc of a wind turbine generator is one of the key components of a wind turbine generator set. Its processing quality directly affects the normal operation and service life of the generator. Therefore, the processing technology of the brake disc has always been the focus of research in the wind power generation field. In recent years, with the rapid development of wind power generation technology, the processing technology of the brake disc has also been continuously improved, especially the innovation in the positioning and clamping device is particularly prominent.
[0003] The existing positioning and clamping device is not convenient for positioning the brake disc during use, and the positioning is inaccurate, which easily causes the brake disc to deform during the processing process, thereby affecting the processing quality. Summary of the Invention
[0004] The purpose of the utility model is to provide a positioning and clamping device for a brake disc processing center of a wind turbine generator, which is convenient for positioning the brake disc and improves the positioning accuracy.
[0005] To achieve the above purpose, the technical solution adopted by the utility model is: to provide a positioning and clamping device for a brake disc processing center of a wind turbine generator, including a base, the upper end of the base is fixedly connected with a placement disc, the lower end inside the base is provided with a power mechanism, the upper end inside the base is provided with a moving mechanism, and a pressing mechanism is arranged inside the moving mechanism; fixed ears are fixedly connected to the circumferential surface of the base.
[0006] Optionally, the moving mechanism includes a rotating shaft, a disc, a fixed shaft, a transmission rod and a moving seat. The rotating shaft is rotatably connected inside the base, the upper end of the rotating shaft penetrates through the placement disc and is rotatably connected with the placement disc. A disc is fixedly connected to the circumferential surface of the rotating shaft. Four fixed shafts are fixedly connected to the upper end of the disc and are distributed in a circumferential array. The fixed shafts are located at the edge of the disc. The circumferential surface of the fixed shaft is rotatably connected with a transmission rod, and the end of the transmission rod away from the fixed shaft is rotatably connected with a moving seat.
[0007] Optionally, a limiting groove is opened at the bottom end inside the base, a limiting block is slidably connected inside the limiting groove, and the limiting block is fixedly connected with the moving seat.
[0008] Optionally, the power mechanism includes a second handle, a worm and a worm gear. The worm is rotatably connected inside the base, and the end of the worm is fixedly connected with the second handle; the lower end of the rotating shaft is fixedly connected with a worm gear, and the worm gear meshes with the worm; a square groove is opened on the lower end surface of the base, and the worm gear is located inside the square groove.
[0009] Optionally, the pressing mechanism includes a rotating plate, a mounting plate, a threaded rod, a pressing block, a rubber pad, a first handle and a guide rod. A rotating plate is rotatably connected inside the moving seat. An upper end of the rotating plate is fixedly connected with a mounting plate. A threaded rod is threadedly connected inside the mounting plate. An upper end of the threaded rod is fixedly connected with a first handle. A lower end of the threaded rod is rotatably connected with a pressing block. A lower end of the pressing block is fixedly connected with a rubber pad. A guide rod is slidably connected inside the mounting plate. The guide rod is fixedly connected with the pressing block.
[0010] Optionally, a fixing plate is fixedly connected inside the moving seat. A spring is fixedly connected to a surface of the fixing plate close to the rotating plate. One end of the spring away from the fixing plate is fixedly connected with the rotating plate.
[0011] Optionally, a square hole is formed in an upper end surface of the placing disk. An upper end of the moving seat is located inside the square hole.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model is provided with a moving mechanism and a pressing mechanism. There are four pressing mechanisms. During use, the moving mechanism drives the four pressing mechanisms to move towards the generator brake disc at the same time. Thus, under the action of the four pressing mechanisms, the generator brake disc can be positioned. After positioning, the pressing blocks of the pressing mechanism press on the upper end of the generator brake disc at the same time. Then, with the cooperation of the placing disk, the generator brake disc can be fixed. Thus, it is convenient to position and clamp the generator brake disc, and the positioning accuracy is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0015] Figure 1 It is a first - perspective three - dimensional structure schematic diagram of the present utility model;
[0016] Figure 2 It is a second - perspective three - dimensional structure schematic diagram of the present utility model;
[0017] Figure 3 For the present utility model Figure 2 An enlarged structure schematic diagram at A in;
[0018] Figure 4 It is a partial - sectional three - dimensional structure schematic diagram of the present utility model;
[0019] Figure 5 For the present utility model Figure 4 is a schematic enlarged structure view of the position B in it;
[0020] Figure 6 For the present utility model Figure 4 is a schematic enlarged structure view of the position C in it.
[0021] In the figure: 1, base; 2, placing tray; 3, moving mechanism; 301, rotating shaft; 302, disc; 303, fixed shaft; 304, transmission rod; 305, moving seat; 4, pressing mechanism; 401, rotating plate; 402, mounting plate; 403, threaded rod; 404, pressing block; 405, rubber pad; 406, first handle; 407, guide rod; 5, square hole; 6, power mechanism; 601, second handle; 602, worm; 603, worm gear; 7, fixed ear; 8, square groove; 9, limiting groove; 10, limiting block; 11, spring; 12, fixing plate. Specific embodiments
[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0023] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0024] It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.
[0025] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more, unless otherwise specifically defined.
[0026] Reference Figures 1-6 Figures 1-6 , the positioning and clamping device of the braking disc processing center of the wind turbine provided by the embodiment of the present utility model will be described hereinafter. The positioning and clamping device of the braking disc processing center of the wind turbine includes a base 1, the upper end of the base 1 is fixedly connected with a placing disc 2, a power mechanism 6 is arranged inside the lower end of the base 1, a moving mechanism 3 is arranged inside the upper end of the base 1, the power mechanism 6 is used to provide power for the moving mechanism 3, and a pressing mechanism 4 is arranged inside the moving mechanism 3; fixing ears 7 are fixedly connected to the circumferential surface of the base 1.
[0027] Specifically, when in use, first fix the base 1 inside the processing center through the fixing ears 7, then place the braking disc of the generator to be processed on the placing disc 2, and then the power mechanism 6 works to provide power for the moving mechanism 3. Under the action of the moving mechanism 3, the four pressing mechanisms 4 are driven to move towards the direction of the braking disc of the generator at the same time. In this way, the braking disc of the generator can be positioned under the action of the four pressing mechanisms 4; after positioning, the pressing ends of the pressing mechanisms 4 are pressed on the upper end of the braking disc of the generator at the same time, and then the braking disc of the generator can be fixed with the cooperation of the placing disc 2, thereby facilitating the positioning and clamping of the braking disc of the generator and improving the accuracy of positioning.
[0028] The moving mechanism 3 includes a rotating shaft 301, a disc 302, a fixed shaft 303, a transmission rod 304 and a moving seat 305. The rotating shaft 301 is rotatably connected inside the base 1, the upper end of the rotating shaft 301 penetrates through the placing disc 2 and is rotatably connected with the placing disc 2. A disc 302 is fixedly connected to the circumferential surface of the rotating shaft 301. Four fixed shafts 303 are fixedly connected to the upper end of the disc 302 and are arranged in a circumferential array. The fixed shafts 303 are located at the edge of the disc 302. The transmission rod 304 is rotatably connected to the circumferential surface of the fixed shaft 303, and the end of the transmission rod 304 away from the fixed shaft 303 is rotatably connected with the moving seat 305. When working, the rotating shaft 301 rotates, which drives the moving seat 305 to move under the cooperation of the disc 302, the fixed shaft 303 and the transmission rod 304, thereby driving the four pressing mechanisms 4 to move at the same time, and further facilitating the positioning of the braking disc of the generator.
[0029] A limiting groove 9 is opened at the bottom end inside the base 1, a limiting block 10 is slidably connected inside the limiting groove 9, and a fixed connection is established between the limiting block 10 and the moving seat 305. By providing the limiting groove 9 and the limiting block 10, when working, the movement of the moving seat 305 can be limited under the cooperation of the limiting groove 9 and the limiting block 10, so that the moving seat 305 can move stably.
[0030] The power mechanism 6 includes a second handle 601, a worm 602 and a worm gear 603. The worm 602 is rotatably connected inside the base 1, and the second handle 601 is fixedly connected to the end of the worm 602; the lower end of the rotating shaft 301 is fixedly connected with a worm gear 603, and the worm gear 603 meshes with the worm 602; a square groove 8 is formed in the lower end surface of the base 1, and the worm gear 603 is located inside the square groove 8. During operation, the worm gear 603 is installed inside the square groove 8, thereby realizing the storage of the worm gear 603; when it is necessary to position and clamp the generator brake disc, rotate the second handle 601, and drive the worm gear 603 to rotate under the cooperation of the worm 602, thereby driving the rotating shaft 301 to rotate.
[0031] The pressing mechanism 4 includes a rotating plate 401, a mounting plate 402, a threaded rod 403, a pressing block 404, a rubber pad 405, a first handle 406 and a guide rod 407. The rotating plate 401 is rotatably connected inside the moving seat 305, the upper end of the rotating plate 401 is fixedly connected with the mounting plate 402, the threaded rod 403 is threadedly connected inside the mounting plate 402, the first handle 406 is fixedly connected to the upper end of the threaded rod 403, the lower end of the threaded rod 403 is rotatably connected with the pressing block 404, and the rubber pad 405 is fixedly connected to the lower end of the pressing block 404; the guide rod 407 is slidably connected inside the mounting plate 402, and is fixedly connected between the guide rod 407 and the pressing block 404. During operation, as the moving seat 305 approaches the generator brake disc, when the rotating plate 401 contacts the generator brake disc, the generator brake disc will squeeze the rotating plate 401 to make it rotate. As the rotating plate 401 rotates, it can drive the pressing block 404 to approach the upper end surface of the generator brake disc. When the pressing block 404 contacts the upper end surface of the generator brake disc, the generator brake disc can be clamped and fixed with the cooperation of the placing plate 2. The rubber pad 405 is installed at the lower end of the pressing block 404, and the rubber pad 405 can increase the friction between the pressing block 404 and the generator brake disc, so that the generator brake disc can be stably fixed; when it is necessary to change the position of the pressing block 404, rotate the first handle 406, drive the pressing block 404 to move under the action of the threaded rod 403, thereby driving the guide rod 407 to slide inside the mounting plate 402. Under the action of the guide rod 407, the pressing block 404 can move stably, so that the position of the pressing block 404 can be changed, so that the pressing block 404 can press the generator brake discs with different thicknesses, improving the practicability of the present invention.
[0032] A fixing plate 12 is fixedly connected inside the moving seat 305, a spring 11 is fixedly connected to one side of the fixing plate 12 close to the rotating plate 401, and the end of the spring 11 away from the fixing plate 12 is fixedly connected to the rotating plate 401. During operation, as the rotating plate 401 rotates, the spring 11 can be compressed with the cooperation of the fixing plate 12, and the compressed spring 11 helps the rotating plate 401 to reset.
[0033] A square hole 5 is provided in the upper end surface of the placement plate 2, and the upper end of the moving seat 305 is located inside the square hole 5. By providing the square hole 5, during operation, the movement of the moving seat 305 is facilitated by the action of the square hole 5.
[0034] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. A positioning and clamping device for a wind turbine brake disc machining center, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly connected to a placement plate (2), the lower end of the base (1) is provided with a power mechanism (6), the upper end of the base (1) is provided with a moving mechanism (3), and the moving mechanism (3) is provided with a holding mechanism (4); the circumferential surface of the base (1) is fixedly connected to a fixing ear (7).
2. The positioning and clamping device for the machining center of the wind turbine brake disc according to claim 1, characterized in that: The moving mechanism (3) comprises a rotating shaft (301), a circular disc (302), a fixed shaft (303), a transmission rod (304) and a moving seat (305); the rotating shaft (301) is rotatably connected inside the base (1); the upper end of the rotating shaft (301) penetrates the placement disc (2) and is rotatably connected to the placement disc (2); the circumferential surface of the rotating shaft (301) is fixedly connected to the circular disc (302); the upper end of the circular disc (302) is fixedly connected to the fixed shaft (303); four fixed shafts (303) are provided and distributed in a circular array; the fixed shafts (303) are located at the edge of the circular disc (302); the circumferential surface of the fixed shaft (303) is rotatably connected to the transmission rod (304); and one end of the transmission rod (304) away from the fixed shaft (303) is rotatably connected to the moving seat (305).
3. The positioning and clamping device for the machining center of the brake disc of a wind turbine generator as claimed in claim 2, characterized in that: A limiting groove (9) is provided at the bottom end of the base (1), a limiting block (10) is slidably connected inside the limiting groove (9), and the limiting block (10) is fixedly connected to the movable seat (305).
4. The positioning and clamping device for the machining center of the brake disc of a wind turbine generator as claimed in claim 2, characterized in that: The power mechanism (6) comprises a second handle (601), a worm (602) and a worm wheel (603); the base (1) is internally rotatably connected with the worm (602), and the end of the worm (602) is fixedly connected with the second handle (601); the lower end of the rotating shaft (301) is fixedly connected with the worm wheel (603), and the worm wheel (603) is meshed with the worm (602); the lower end surface of the base (1) is provided with a square groove (8), and the worm wheel (603) is located inside the square groove (8).
5. The positioning and clamping device for the machining center of the wind turbine brake disc as claimed in claim 2, characterized in that: The holding mechanism (4) comprises a rotating plate (401), a mounting plate (402), a threaded rod (403), a holding block (404), a rubber pad (405), a first handle (406) and a guide rod (407); the movable seat (305) is rotatably connected to the rotating plate (401); the upper end of the rotating plate (401) is fixedly connected to the mounting plate (402); the threaded rod (403) is threadedly connected to the mounting plate (402); the upper end of the threaded rod (403) is fixedly connected to the first handle (406); the lower end of the threaded rod (403) is rotatably connected to the holding block (404); the lower end of the holding block (404) is fixedly connected to the rubber pad (405); the mounting plate (402) is slidably connected to the guide rod (407); the guide rod (407) and the holding block (404) are fixedly connected.
6. The positioning and clamping device for the machining center of the brake disc of a wind turbine generator as claimed in claim 5, characterized in that: A fixed plate (12) is fixedly connected inside the movable seat (305), a surface of the fixed plate (12) close to the rotating plate (401) is fixedly connected to a spring (11), and an end of the spring (11) away from the fixed plate (12) is fixedly connected to the rotating plate (401).
7. The positioning and clamping device for the machining center of the wind turbine brake disc as claimed in claim 2, characterized in that: A square hole (5) is provided on the upper end surface of the placement plate (2), and the upper end of the movable seat (305) is located inside the square hole (5).