Screw plug inner groove machining device
By designing a screw inner groove processing device including hydraulic cylinder, drilling unit and load-bearing table, the combination of lever mechanism and cylinder is used to solve the problem of thread damage and slow processing speed in the traditional fixing method, and fast and efficient screw processing is achieved.
Patent Information
- Application Number
- CN202421855206.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, when using a three-claw chuck fixing screw blocking, it is easy to damage the threads on the screw blocking, affecting the quality of the finished product, and the screws are small and large in quantity, which leads to a reduction in processing speed.
A screw inner groove processing device is designed, and a placement mechanism composed of hydraulic cylinder, drilling unit and load-bearing table is used to achieve rapid fixing and processing of screws through the cooperation of the lever mechanism and the cylinder.
Through a special placement mechanism and lever mechanism, the device can quickly fix and process large batches of screws, avoid screw shaking, improve processing speed and ensure the quality of finished products.
Smart Images

Figure CN223012531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plug processing devices, and particularly relates to a plug inner groove processing device. Background Technique
[0002] A plug is a common threaded joint component, usually used for the connection and sealing of pipelines, valves or other equipment. The outer shape of the plug is usually a reduced version of a bolt and the threaded end is shorter. When processing the plug, grooving processing needs to be carried out on the top disc. In the prior art, the top of the plug is usually grooved by drilling.
[0003] When the existing drilling machine tool drills a workpiece, a three-jaw chuck is usually used to fix the workpiece. However, the outside of the plug is provided with threads, and using a three-jaw chuck to fix it will damage the external threads, thereby affecting the finished product quality of the plug. At the same time, the volume of the plug is small and the processing quantity is large. Using a traditional three-jaw chuck for fixing will cause the problem of reduced processing speed. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a plug inner groove processing device to solve the technical problems that the outside of the plug is provided with threads, using a three-jaw chuck to fix it will damage the external threads, thereby affecting the finished product quality of the plug, and at the same time, the volume of the plug is small and the processing quantity is large. Using a traditional three-jaw chuck for fixing will cause the problem of reduced processing speed.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A plug inner groove processing device, comprising: a frame, a hydraulic cylinder, a drilling unit and a load-bearing platform. The hydraulic cylinder and the load-bearing platform are both assembled on the top of the frame. The drilling unit is assembled outside the hydraulic cylinder. A placing mechanism is arranged on the top of the load-bearing platform. The placing mechanism includes a base. A first perforated plate and a second perforated plate are respectively arranged on the top of the base. A cylinder is connected to the outside of the base. The cylinder is connected to the first perforated plate. Circular grooves are evenly distributed on the tops of the first perforated plate and the second perforated plate. Placing grooves are evenly distributed on the top of the base. A lever mechanism is connected between the first perforated plate and the second perforated plate.
[0006] The lever mechanism includes a cross shaft. The cross shaft is connected to the base through a pedestal bearing. Both ends of the outside of the cross shaft are slidably connected with auxiliary arms. Pulling ropes are connected to the outside of the auxiliary arms. The two pulling ropes are respectively connected to the first perforated plate and the second perforated plate.
[0007] Preferably, slotted blocks are evenly distributed on the top of the load-bearing platform. A guide block is slidably connected to the top of the slotted block, and the guide block is connected to the base. The slotted block cooperates with the guide block to guide the base, enabling the base to rock left and right linearly.
[0008] Preferably, a platform frame is connected to the outside of the cylinder, and the platform frame is connected to the base. The platform frame can fix and assemble the cylinder.
[0009] Preferably, sliders are evenly distributed at the bottom of the first perforated plate, and sliding grooves adapted to the sliders are evenly distributed on the top of the base. The sliders cooperate with the sliding grooves to fix and limit the first perforated plate.
[0010] Preferably, sliding blocks are evenly distributed at the bottom of the second perforated plate, and sliding grooves adapted to the sliding blocks are evenly distributed on the top of the base. The sliding blocks cooperate with the sliding grooves to guide the second perforated plate to move linearly.
[0011] Preferably, the circular groove is arranged directly above the placement groove, and the diameter of the circular groove is 1.5 times the diameter of the placement groove. Bottom grooves are provided at both ends of the bottom of the first perforated plate. The placement groove can fix the screw plug, and the bottom groove facilitates the transmission of the lever mechanism.
[0012] Compared with the prior art, the present utility model provides a screw plug inner groove processing device, which has the following beneficial effects:
[0013] For this screw plug inner groove processing device, before processing the screw plug, by means of the added placement mechanism in cooperation with rocking or directly placing the screw plug, a large number of screw plugs can be restricted by the special shape of the screw plug, and then a large number of screw plugs can be processed at one time by the punching unit, improving the processing speed of the screw plug. Also, by adding a lever mechanism, through the method of misaligned clamping, the screw plug can be quickly restricted inside the placement mechanism, preventing the screw plug from shaking during processing, so that a large number of screw plugs can be processed quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a front view of the present utility model;
[0015] Figure 2 is a front view of the load-bearing platform of the present utility model;
[0016] Figure 3 is an external view of the placement mechanism of the present utility model;
[0017] Figure 4 is a top view of the base of the present utility model;
[0018] Figure 5 is a front view of the lever mechanism of the present utility model.
[0019] In the figure: 1, frame; 2, hydraulic cylinder; 3, punching unit; 4, load-bearing platform; 41, grooving block; 42, guiding block; 5, placing mechanism; 51, base; 511, sliding groove; 512, placing groove; 513, sliding slot; 52, first perforated plate; 53, second perforated plate; 54, bottom groove; 55, circular groove; 56, air cylinder; 57, bench; 58, slider; 59, sliding block; 6, lever mechanism; 61, horizontal axis; 62, auxiliary arm; 63, pulling rope. Specific implementation mode
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0021] The present utility model provides a technical solution. Please refer to Figure 1 and Figure 2 , a device for processing the inner groove of a screw plug, comprising: a frame 1, a hydraulic cylinder 2, a punching unit 3 and a load-bearing platform 4. This solution is a structural improvement of the non-electronic component part on the basis of the existing drilling machine tool. Among them, the frame 1, the hydraulic cylinder 2, the punching unit 3 and the load-bearing platform 4 are common drilling machine tool products that have been popularized in the existing technology. The hydraulic cylinder 2 can drive the punching unit 3 to move up and down. The punching unit 3 includes a cross-axis moving platform and a drilling machine, and can perform drilling processing on the screw plug. The load-bearing platform 4 can support the placing mechanism 5.
[0022] Please refer to Figure 3 , Figure 4 and Figure 5 , the hydraulic cylinder 2 and the load-bearing platform 4 are both assembled on the top of the frame 1. The punching unit 3 is assembled outside the hydraulic cylinder 2. A placing mechanism 5 is arranged on the top of the load-bearing platform 4. The placing mechanism 5 includes a base 51. The base 51 can slide left and right on the top of the load-bearing platform 4. A first perforated plate 52 and a second perforated plate 53 are respectively arranged on the top of the base 51. The first perforated plate 52 and the second perforated plate 53 can fix the screw plug by alternately matching the circular grooves 55 inside. An air cylinder 56 is connected to the outside of the base 51. The air cylinder 56 can push the first perforated plate 52 to move. The air cylinder 56 is connected to the first perforated plate 52.
[0023] The tops of the first perforated plate 52 and the second perforated plate 53 are evenly provided with round grooves 55, the top of the base 51 is evenly provided with placement grooves 512, a lever mechanism 6 is connected between the first perforated plate 52 and the second perforated plate 53, the top of the load-bearing platform 4 is evenly provided with grooved blocks 41, the top of the grooved block 41 is slidably connected with a guide block 42, the guide block 42 is connected with the base 51, and the grooved block 41 cooperating with the guide block 42 can guide the base 51 so that the base 51 can rock left and right linearly.
[0024] The lever mechanism 6 includes a horizontal shaft 61 which can rotate. The horizontal shaft 61 is connected to the base 51 through a pedestal bearing. Both outer ends of the horizontal shaft 61 are slidably connected with auxiliary arms 62. The auxiliary arms 62 can make the horizontal shaft 61 expand and contract. A pull rope 63 is connected to the outside of the auxiliary arm 62. The pull rope 63 prevents the horizontal shaft 61 from interfering with the first perforated plate 52 and the second perforated plate 53 when rotating. The two pull ropes 63 are respectively connected to the first perforated plate 52 and the second perforated plate 53.
[0025] A bench 57 is connected to the outside of the cylinder 56. The bench 57 is connected to the base 51. The bench 57 can fix and assemble the cylinder 56. The bottom of the first perforated plate 52 is evenly provided with sliders 58, and the top of the base 51 is evenly provided with sliding grooves 513 adapted to the sliders 58. The sliders 58 cooperating with the sliding grooves 513 can fix and limit the first perforated plate 52.
[0026] The bottom of the second perforated plate 53 is evenly provided with sliding blocks 59, and the top of the base 51 is evenly provided with sliding grooves 511 adapted to the sliding blocks 59. The sliding blocks 59 cooperating with the sliding grooves 511 can guide the second perforated plate 53 to move linearly. The round groove 55 is arranged directly above the placement groove 512, and the diameter of the round groove 55 is 1.5 times the diameter of the placement groove 512. Bottom grooves 54 are opened at both ends of the bottom of the first perforated plate 52. The placement groove 512 can fix the plug, and the bottom groove 54 can facilitate the transmission of the lever mechanism 6.
[0027] In this solution, first, the plugs are laid on the top of the second perforated plate 53. The base 51 is shaken left and right to move. Through the vibration force and the special shape of the plugs, the plugs are evenly inserted into the inside of the round grooves 55, or the plugs are directly placed inside the round grooves 55. Then, the cylinder 56 is started to drive the first perforated plate 52 to move. When the first perforated plate 52 moves, it will pull the horizontal shaft 61 to rotate through the pull rope 63, and then pull the second perforated plate 53 to move in the opposite direction to the first perforated plate 52 through the pull rope 63 at the other end, so as to fixedly clamp the plugs inside the round grooves 55. The hydraulic cylinder 2 is started to drive the drilling unit 3 to descend, and then the inner groove of the plug is drilled.
[0028] Before processing the screw plug, by using the added placement mechanism 5 to cooperate with shaking or directly placing the screw plug, a large number of screw plugs can be restricted. Subsequently, the punching unit 3 can process a large number of screw plugs at one time, improving the processing speed of the screw plug. Also, by adding the lever mechanism 6, through the method of misaligned clamping, the screw plug can be quickly restricted inside the placement mechanism 5, avoiding the screw plug from shaking during processing, so that a large number of screw plugs can be processed quickly.
[0029] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A screw plug inner groove processing device, comprising: A frame (1), a hydraulic cylinder (2), a punching unit (3) and a load-bearing platform (4), wherein the hydraulic cylinder (2) and the load-bearing platform (4) are both mounted on the top of the frame (1), and the punching unit (3) is mounted on the outside of the hydraulic cylinder (2), characterized in that: a placement mechanism (5) is arranged on the top of the load-bearing platform (4), and the placement mechanism (5) comprises a base (51), and a first perforated plate (52) and a second perforated plate (53) are respectively arranged on the top of the base (51), and a cylinder (56) is connected to the outside of the base (51), and the cylinder (56) is connected to the first perforated plate (52), and circular grooves (55) are evenly distributed on the top of the first perforated plate (52) and the second perforated plate (53), and placement grooves (512) are evenly distributed on the top of the base (51), and a lever mechanism (6) is connected between the first perforated plate (52) and the second perforated plate (53); The lever mechanism (6) comprises a transverse axis (61), the transverse axis (61) being connected to the base (51) via a seat bearing, the outer ends of the transverse axis (61) being slidably connected to auxiliary arms (62), the outer ends of the auxiliary arms (62) being connected to pull ropes (63), and the two pull ropes (63) being respectively connected to the first perforated plate (52) and the second perforated plate (53).
2. A screw plug inner groove processing device according to claim 1, characterized in that: Slotted blocks (41) are evenly distributed on the top of the load-bearing platform (4), and guide blocks (42) are slidably connected to the tops of the slotted blocks (41), and the guide blocks (42) are connected to the base (51).
3. A screw plug inner groove processing device according to claim 1, characterized in that: The outside of the cylinder (56) is connected to a stand (57), and the stand (57) is connected to the base (51).
4. A screw plug inner groove processing device according to claim 1, characterized in that: Slide blocks (58) are evenly distributed on the bottom of the first perforated plate (52), and sliding grooves (513) adapted to the slide blocks (58) are evenly distributed on the top of the base (51).
5. The device for processing inner groove of a screw plug according to claim 1, characterized in that: Sliding blocks (59) are evenly distributed on the bottom of the second perforated plate (53), and sliding grooves (511) adapted to the sliding blocks (59) are evenly distributed on the top of the base (51).
6. The device for processing inner groove of a screw plug according to claim 1, characterized in that: The circular groove (55) is arranged directly above the placement groove (512), and the diameter of the circular groove (55) is 1.5 times the diameter of the placement groove (512). Bottom grooves (54) are provided at both ends of the bottom of the first perforated plate (52).