Positioning device for gear machining

By designing a positioning device for gear processing, the gear originals are fixed using components such as annular machining seats, threaded clamps, etc., and debris are collected through the collection groove, the problem of debris splashing during gear processing is solved, and the safety and efficiency of the working environment are improved.

CN223012553UActive Publication Date: 2025-06-24SHAANXI WANBANG XINGCHUANG MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422152142.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-06-24
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During gear processing, the debris generated will splash, causing the operator to spend a lot of time and effort to clean, affecting the working environment and efficiency.

Method used

A positioning device for gear processing is designed, including an annular machining seat, threaded clamp, placement plate, threaded positioning cylinder, fixing cover and collection groove. Through the synergy of these components, the gear original can be accurately fixed and debris can be collected into a special groove through inertia to reduce splashing.

Benefits of technology

It realizes more precise and convenient fixing of original parts during gear processing and effectively collects debris, reducing the cleaning work of workers and improving the safety and efficiency of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The positioning device for gear machining comprises a base, an annular machining seat is fixedly connected to the upper surface of the base, and four threaded holes are formed in the outer surface of the annular machining seat. According to the device, through the arrangement of an annular machining base, a threaded clamping plate and a first collecting groove, a gear original part is placed on the annular machining base, the threaded clamping plate is used for fixing the gear original part, and the device has the advantage of being more stable during punching; a punched gear original part is placed above a placing plate, meanwhile, a threaded positioning cylinder can penetrate through the hollow position of the gear original part, then a fixing cover is attached to the gear original part when a threaded nail is screwed, the advantage of conveniently fixing the original part is achieved, then chippings generated during machining can be blocked by a splash-proof plate and an annular machining base, and the machining efficiency is improved. And finally, the chippings penetrate through the first collecting groove and the second collecting groove through inertia and fall into the two collecting boxes correspondingly, and therefore the effect of collecting the chippings more conveniently and rapidly is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a positioning device for gear processing. Background Technique

[0002] A gear refers to a mechanical element with teeth on the rim that can continuously mesh to transmit motion and power. The application of gears in transmission appeared very early. At the end of the 19th century, the principle of generating gear cutting method and the successive emergence of special machine tools and tools for gear cutting using this principle. With the development of production, the smooth operation of gears has received attention. When processing gear components, a large amount of debris will be generated, which will affect the surrounding working environment. Therefore, operators need to carefully clean it manually with auxiliary tools, which will lead to a waste of a large amount of human resources, and the collection process is extremely time-consuming and energy-consuming.

[0003] Therefore, we propose a positioning device for gear processing to solve the above problems. Content of the Utility Model

[0004] The purpose of the utility model is to provide a positioning device for gear processing to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A positioning device for gear processing includes a base. The upper surface of the base is fixedly connected with an annular processing seat. Four threaded holes are opened on the outer surface of the annular processing seat. The inner ring of each threaded hole is threadedly connected with a threaded clamping plate. The upper surface of the base and the upper surface of the annular processing seat jointly open a first collection groove. The outer surface of the base is fixedly connected with a splash-proof plate. The inside of the base is fixedly connected with a motor. The output end of the motor is fixedly connected with a rotating rod. The top end of the rotating rod penetrates the base and extends to the outside of the base. The top end of the rotating rod is fixedly connected with a placement plate. The upper surface of the placement plate is fixedly connected with a threaded positioning cylinder. The inside of the threaded positioning cylinder is threadedly connected with a threaded nail. The top end of the threaded nail is fixedly connected with a fixing cover. The upper surface of the base is provided with a second collection groove. The bottom surface of the base is fixedly connected with two groups of sliding rails. Each group of sliding rails is jointly slidably connected with a collection box.

[0007] In a further embodiment, an observation window is fixedly inlaid on the front surface of each collection box, and a handle is fixedly connected to one side of each of the two collection boxes away from each other.

[0008] In a further embodiment, the bottom surface of the base is fixedly connected with three groups of support legs, and a mask hanger is fixedly connected to the front surface of one of the support legs.

[0009] In a further embodiment, a moisture-proof pad is fixedly connected to the bottom surface of each of the support legs, and each of the moisture-proof pads is made of rubber material.

[0010] In a further embodiment, a leather sleeve is sleeved on the outer surface of each grip, and a control console is fixedly connected to the upper surface of the base.

[0011] In a further embodiment, anti-abrasion plates are fixedly connected to the mutually approaching surfaces of the four threaded clamping plates, and anti-slip lines are provided on the outer surface of each anti-abrasion plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are:

[0013] By arranging the annular processing seat, the threaded clamping plates and the first collection groove, the gear element is placed in the annular processing seat, and the gear element is fixed by moving the threaded clamping plates, which has the advantages of being more accurate and firm during punching. By arranging the placement plate, the threaded positioning cylinder, the threaded nail and the fixing cover, the punched gear element is placed above the placement plate, and at the same time the threaded positioning cylinder penetrates through the hollow part of the gear element, and then when the threaded nail is screwed, the fixing cover fits with the gear element, which has the advantage of more convenient fixing of the element. Then the chips generated by the processing will be blocked by the splash-proof plate and the annular processing seat respectively, and finally pass through the first collection groove and the second collection groove by inertia and fall into the interiors of the two collection boxes respectively, so as to achieve the effect of more convenient collection of chips, avoid the situation that the operator needs to clean for a long time due to chip splash, and better protect the working environment of the operator. Brief Description of the Drawings

[0014] Figure 1 It is a front view structural diagram of the positioning device for gear processing.

[0015] Figure 2 It is a rear view structural diagram of the positioning device for gear processing.

[0016] Figure 3 It is a front sectional structural diagram of the positioning device for gear processing.

[0017] Figure 4 For the positioning device for gear processing Figure 3 It is an enlarged structural diagram of the part A in it.

[0018] In the figure: 1. Base; 2. Annular processing seat; 3. Threaded hole; 4. Threaded clamping plate; 5. First collection groove; 6. Splash-proof plate; 7. Motor; 8. Rotating rod; 9. Placement plate; 10. Threaded positioning cylinder; 11. Threaded nail; 12. Fixing cover; 13. Second collection groove; 14. Slide rail; 15. Collection box; 16. Observation window; 17. Mask hanger; 18. Grip; 19. Support leg; 20. Moisture-proof pad; 21. Anti-abrasion plate; 22. Control console. Detailed implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0020] Please refer to Figures 1-4 , in the present invention, a positioning device for gear processing includes a base 1. A circular processing base 2 is fixedly connected to the upper surface of the base 1. Four threaded holes 3 are provided on the outer surface of the circular processing base 2. A threaded clamping plate 4 is threadedly connected to the inner ring of each threaded hole 3. A first collection groove 5 is provided on the upper surface of the base 1 and the upper surface of the circular processing base 2. A splash-proof plate 6 is fixedly connected to the outer surface of the base 1. A motor 7 is fixedly connected to the inside of the base 1. The output end of the motor 7 is fixedly connected to a rotating rod 8. The top end of the rotating rod 8 penetrates through the base 1 and extends to the outside of the base 1. The top end of the rotating rod 8 is fixedly connected to a placement plate 9. A threaded positioning cylinder 10 is fixedly connected to the upper surface of the placement plate 9. A threaded nail 11 is threadedly connected to the inside of the threaded positioning cylinder 10. The top end of the threaded nail 11 is fixedly connected to a fixing cover 12. A second collection groove 13 is provided on the upper surface of the base 1. Two groups of sliding rails 14 are fixedly connected to the bottom surface of the base 1. A collection box 15 is slidably connected to the inside of each group of sliding rails 14 respectively. Specifically, by setting the threaded clamping plate 4 to drive the anti-abrasion plate 21 to fit and position with the gear, it has the advantages of being more stable and firm and not causing wear to the original components. By setting the threaded nail 11 to rotate inside the threaded positioning cylinder 10, the fixing cover 12 is lifted and lowered as it rotates, and fits with the fixing cover 12, which has the advantage of being faster in fixing and processing the edge of the gear raw material.

[0021] An observation window 16 is fixedly inlaid on the front surface of each collection box 15. A handle 18 is fixedly connected to one side of the two collection boxes 15 away from each other. Three groups of support legs 19 are fixedly connected to the bottom surface of the base 1. A mask hanging rack 17 is fixedly connected to the front surface of one of the support legs 19. Specifically, by setting the observation window 16, it is convenient for the operator to observe the remaining capacity inside the collection box 15 through the observation window 16. By setting the handle 18, it can provide a gripping point for the operator when disassembling the collection box 15. By setting the support legs 19, when placing the device, it can provide good support and stability for the device. By setting the mask hanging rack 17, it is convenient for the operator to place and use the protective mask.

[0022] A moisture-proof pad 20 is fixedly connected to the bottom surface of each support leg 19. Each moisture-proof pad 20 is made of rubber. A leather sleeve is sleeved on the outer surface of each grip 18. A control console 22 is fixedly connected to the upper surface of the base 1. Anti-abrasion plates 21 are fixedly connected to the mutually approaching surfaces of the four threaded clamping plates 4. Anti-slip patterns are provided on the outer surfaces of the anti-abrasion plates 21. Specifically, by providing the moisture-proof pads 20, rusting of the support legs 19 caused by long-term contact with the ground can be avoided. By providing the control console 22, it is convenient to start the motor 7 to drive the placement plate 9 to rotate, so as to adjust the direction of the original component. By providing the anti-abrasion plates 21, abrasion during the fixation of the gear original component can be avoided.

[0023] The working principle of the present utility model is as follows:

[0024] During processing, first, the gear original component is placed at the center of the annular processing base 2. Subsequently, by turning the threaded clamping plate 4 to rotate inside the threaded hole 3, it moves. When the threaded clamping plate 4 moves, it will drive the anti-abrasion plate 21 to fit with the gear original component for fixation. Then, a punching tool is used to punch the gear original component at the center. The debris generated during punching will be blocked by the annular processing base 2 to prevent splashing. The debris will pass through the first collection groove 5 by inertia and fall into the interior of the collection box 15 at the bottom surface of the first collection groove 5. Then, the punched gear original component is placed above the placement plate 9. At the same time, the threaded positioning cylinder 10 penetrates through the punched hole of the gear original component. Subsequently, the threaded nail 11 is aligned with the interior of the threaded positioning cylinder 10 and turned, so that the fixed cover 12 fits with the original component. The edge of the gear raw material is processed by an external gear processing device. The debris generated during processing will also be blocked by the anti-splash plate 6 to prevent splashing. The debris will pass through the second collection groove 13 by inertia and fall into the interior of the collection box 15 at the bottom surface of the second collection groove 13, thus completing the collection.

[0025] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0026] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A positioning device for gear processing, characterized in that: The invention comprises a base (1), the upper surface of the base (1) is fixedly connected to an annular processing seat (2), the outer surface of the annular processing seat (2) is provided with four threaded holes (3), the inner ring of each threaded hole (3) is threadedly connected to a threaded clamping plate (4), the upper surface of the base (1) and the upper surface of the annular processing seat (2) are jointly provided with a first collecting groove (5), the outer surface of the base (1) is fixedly connected to a splash plate (6), the interior of the base (1) is fixedly connected to a motor (7), the output end of the motor (7) is fixedly connected to a rotating rod (8), the top of the rotating rod (8) is fixedly connected to the output end of the motor (7), and the top of the rotating rod (8) is fixedly connected to the output end of the motor (7). The end passes through the base (1) and extends to the outside of the base (1); the top end of the rotating rod (8) is fixedly connected to a placement plate (9); the upper surface of the placement plate (9) is fixedly connected to a threaded positioning cylinder (10); the internal thread of the threaded positioning cylinder (10) is connected to a threaded nail (11); the top end of the threaded nail (11) is fixedly connected to a fixed cover (12); the upper surface of the base (1) is provided with a second collecting groove (13); the bottom surface of the base (1) is fixedly connected to two groups of slide rails (14); the interior of each group of the slide rails (14) is respectively and slidably connected to a collection box (15).

2. A positioning device for gear processing according to claim 1, characterized in that: An observation window (16) is fixedly embedded on the front of each collection box (15), and a handle (18) is fixedly connected to the sides of the two collection boxes (15) that are away from each other.

3. A positioning device for gear processing according to claim 1, characterized in that: Three groups of supporting legs (19) are fixedly connected to the bottom surface of the base (1), and a mask hanger (17) is fixedly connected to the front surface of one of the supporting legs (19).

4. A positioning device for gear processing according to claim 3, characterized in that: The bottom surface of each support leg (19) is fixedly connected to a moisture-proof pad (20), and each moisture-proof pad (20) is made of rubber.

5. A positioning device for gear processing according to claim 2, characterized in that: The outer surface of each handle (18) is covered with a leather cover, and the upper surface of the base (1) is fixedly connected to a control console (22).

6. A positioning device for gear processing according to claim 1, characterized in that: The mutually adjacent sides of the four threaded clamping plates (4) are all fixedly connected with anti-wear plates (21), and the outer surface of each anti-wear plate (21) is provided with anti-slip grooves.