Short material receiving frame
By designing a compact short-coupling rack, the existing short-coupling rack structure is solved and the problem of high manufacturing cost is achieved, and the pipe cutting machine is suitable for specialized slicing short-coupling sections is reduced, which reduces the space and manufacturing cost.
Patent Information
- Application Number
- CN202421868462.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing feed rack has a huge structure and high manufacturing cost, so it is not suitable for pipe cutting machines that specialize in cutting short pipe sections.
A compact short-coupling rack is designed, including a first feeding plate, a second feeding plate, a lifting vertical plate, a rack and a guide rail, and a cylinder, which is fixed to the bottom frame side of the pipe cutting machine by a T-shaped support, and the feeding and cutting are automated using a lifting driver and a cylinder.
It realizes the compact design of the short-connecting material rack, reduces space and manufacturing costs, and is suitable for pipe cutting machines that specialize in cutting short-pipe sections, improving the overall performance and reliability of the equipment.
Smart Images

Figure CN223012600U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe cutting, and particularly relates to a short pipe receiving rack. Background Art
[0002] After a pipe cutting machine finishes cutting a pipe, generally a receiving rack is used to receive and unload the cut pipe sections to prevent the pipe sections from falling from a high altitude and colliding rigidly to deform. When developing a pipe cutting machine dedicated to cutting short pipe sections, a corresponding receiving rack for specifically receiving short pipe sections needs to be configured. However, the structure of the receiving racks on the market is too large and the manufacturing cost is high. When the receiving rack is set at the unloading position of the pipe cutting machine, the overall length will be too long, which is not suitable for a pipe cutting machine dedicated to cutting short pipe sections.
[0003] It can be seen that the existing technology still needs to be improved. Summary of the Utility Model
[0004] In view of the deficiencies of the above-mentioned existing technology, the purpose of the utility model is to provide a short pipe receiving rack with a compact structure and low manufacturing cost.
[0005] To achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A short pipe receiving rack includes a first receiving plate, a second receiving plate hinged to the first receiving plate, a lifting vertical plate fixedly connected to the bottom of the first receiving plate, a rack and a guide rail vertically arranged on the lifting vertical plate, and a cylinder arranged on the lifting vertical plate. The end of the piston rod of the cylinder is hinged to the second receiving plate through a joint. A T-shaped support is arranged below the first receiving plate. A slider slidably connected to the guide rail is arranged on the T-shaped support. A lifting driver is arranged on the T-shaped support. A gear meshing with the rack is arranged on the output end of the lifting driver. The lengths of the first receiving plate and the second receiving plate are less than 1000 mm.
[0007] As an improvement of the above technical solution, the lifting driver includes a reducer and a driving motor. The output end of the driving motor is in transmission connection with the input end of the reducer. The gear is arranged on the output end of the reducer.
[0008] As an improvement of the above technical solution, the lifting driver includes a reducer and a hand wheel connected to the input end of the reducer. The gear is arranged on the output end of the reducer.
[0009] As an improvement to the above technical solution, the T-shaped support includes a mounting plate and a fixing plate that are perpendicular to each other. The fixing plate is provided with fixing holes. On the end face of the mounting plate facing the lifting vertical plate, there is an adjustment plate. The speed reducer is provided with a number of first mounting holes. The adjustment plate is provided with connection holes that are the same in number as and correspond one-to-one with the first mounting holes. The mounting plate is provided with first waist-shaped holes that are the same in number as and correspond one-to-one with the connection holes. A first locking screw sequentially passes through the connection hole and the first waist-shaped hole and is threadedly connected to the first mounting hole.
[0010] As an improvement to the above technical solution, two first tightening screws that press against the side face of the adjustment plate are threadedly connected to the fixing plate. A first tightening screw that passes through and is threadedly connected to the side face of the adjustment plate is provided on the fixing plate. The first tightening screw is located between the two first tightening screws.
[0011] As an improvement to the above technical solution, a vertical adjustment plate is fixedly provided on the lifting vertical plate. The cylinder body of the cylinder is connected to the adjustment plate through a hinge plate. The adjustment plate is provided with an adjustment block above the hinge plate. The adjustment block extends in the left-right direction. A second tightening screw for pressing against the top face of the hinge plate is threadedly connected to the middle of the adjustment block. Two second tightening screws that pass through and are threadedly connected to the top face of the hinge plate are provided on the adjustment block. The second tightening screw is located between the two second tightening screws. The adjustment plate is provided with a number of second waist-shaped holes extending vertically. The hinge plate is provided with second mounting holes that are the same in number as and correspond one-to-one with the second waist-shaped holes. A second locking screw passes through the second waist-shaped hole and is threadedly connected to the second mounting hole.
[0012] As an improvement to the above technical solution, a number of auxiliary moving rollers arranged along the length direction of the second receiving plate are provided on the second receiving plate.
[0013] As an improvement to the above technical solution, the T-shaped support further includes an angle plate that strengthens the connection between the mounting plate and the fixing plate. The angle plate and the fixing plate are provided with weight-reducing holes.
[0014] The beneficial effects of the present utility model: Compared with the prior art, the short pipe receiving rack provided by the present utility model is specifically used for receiving the short pipe section during blanking. It not only reduces the lengths of the first receiving plate and the second receiving plate to less than 1000 mm, reducing the occupied space, but also can be directly fixed on the side enclosure of the chassis of the pipe cutting machine through the T-shaped support, closely cooperating with the pipe cutting machine, and minimizing the number of components to the greatest extent, saving the manufacturing cost. Description of the Drawings
[0015] Figure 1 For the three-dimensional view of the short pipe receiving rack Figure 1 。
[0016] Figure 2 For the three-dimensional view of the short pipe receiving rack Figure 2 。
[0017] Figure 3 It is a schematic diagram of the internal structure of the first short-material receiving rack, and the lifting drive is a speed reducer and a motor.
[0018] Figure 4 It is a schematic diagram of the internal structure of the second short-material receiving rack, and the lifting drive is a speed reducer and a handwheel.
[0019] Description of main component symbols: 11 - First material receiving plate, 12 - Second material receiving plate, 2 - Lifting vertical plate, 31 - Guide rail, 32 - Slide block, 41 - Cylinder, 42 - Adjusting plate, 43 - Hinge plate, 44 - Second tightening screw, 45 - Second tightening screw, 46 - Second mounting hole, 47 - Second waist-shaped hole, 48 - Adjusting block, 5 - T-shaped support, 51 - Mounting plate, 52 - Fixed plate, 53 - Angle plate, 54 - Weight-reducing hole, 55 - Fixed hole, 6 - Lifting drive, 61 - Speed reducer, 62 - Motor, 63 - Handwheel, 64 - C-shaped clamping block, 65 - Clamping handle, 66 - Gear, 67 - Rack, 71 - First tightening screw, 72 - First tightening screw, 73 - Position-adjusting plate, 731 - Connecting hole. Specific implementation manners
[0020] The present utility model provides a short-material receiving rack. To make the purpose, technical solution and effects of the present utility model clearer and more definite, the following further describes the present utility model in detail with reference to the accompanying drawings and by way of examples. It should be understood that the specific examples described herein are only used to explain the present utility model and are not used to limit the protection scope of the present utility model.
[0021] Please refer to Figures 1 - 4 , the present utility model provides a short-material receiving rack, including a first material receiving plate 11, a second material receiving plate 12 hinged to the first material receiving plate 11, a lifting vertical plate 2 fixedly connected to the bottom of the first material receiving plate 11, a rack 67 and a guide rail 31 vertically arranged on the lifting vertical plate 2, and a cylinder 41 arranged on the lifting vertical plate 2. The end of the piston rod of the cylinder 41 is hinged to the second material receiving plate 12 through a joint. A T-shaped support 5 is arranged below the first material receiving plate 11. A slide block 32 slidably connected to the guide rail 31 is arranged on the T-shaped support 5. A lifting drive 6 is arranged on the T-shaped support 5. A gear 66 meshing with the rack 67 is arranged on the output end of the lifting drive 6.
[0022] In practical applications, the T-shaped support 5 is fixed on the side wall of the bottom frame of the pipe cutting machine, so the slider 32 is stationary, and the lifting driver 6 drives the gear 66 to rotate, thereby driving the rack 67 and the lifting vertical plate 2 and the guide rail 31 to move up and down as a whole. Under the limit guidance of the guide rail 31 and the slider 32, it is ensured that the lifting vertical plate 2 maintains a vertical movement direction, thereby driving the first material receiving plate 11 and the second material receiving plate 12 on the lifting vertical plate 2 to move up and down. When the first material receiving plate 11 and the second material receiving plate 12 are in the material receiving state, the first material receiving plate 11 and the second material receiving plate 12 are spliced to form a plane parallel to the horizontal plane. The material receiving plane is arranged in a row. The lifting height of the material receiving plane can be dynamically lifted and lowered according to the data of the pipe or fixed at a suitable height. The optimal material receiving height is that the material receiving plane just supports the bottom of the pipe. The short pipe section cut by the pipe cutting machine falls directly on the second material receiving plate 12 to reduce the collision and impact between the short pipe section and the material receiving frame. Then the cylinder 41 drives the second material receiving plate 12 to flip downward to form an angle with the horizontal plane, so that under the action of gravity, the short pipe section on the second material receiving plate 12 slides downward along the second material receiving plate 12 to the material discharge container, thereby realizing the discharge of the short pipe section.
[0023] Compared with the prior art, the short material connecting rack provided by the utility model is specially used for receiving the short pipe sections. It not only reduces the length of the first material connecting plate 11 and the second material connecting plate 12 to less than 1000 mm, thus reducing the occupied space, but also can be directly fixed on the side wall of the pipe cutting machine through the T-shaped support 5, compactly cooperates with the pipe cutting machine, minimizes the number of parts and components, and saves manufacturing costs.
[0024] In one embodiment, see Figure 3 As shown, the lifting driver 6 includes a reducer 61 and a driving motor 62, the output end of the driving motor 62 is drivingly connected to the input end of the reducer 61, and the gear 66 is arranged on the output end of the reducer 61. By using the driving motor 62 as the driving source, the driving motor 62 automatically controls the components on the lifting vertical plate 2 to move up and down under the control of the control system, and dynamically adjusts the distance between the second receiving plate 12 and the pipe, so that the second receiving plate 12 can avoid the rotation of the short pipe section, and the second receiving plate 12 can also abut against the bottom surface of the short pipe section to receive the pipe after the pipe is cut.
[0025] In another embodiment, see Figure 4As shown, the lifting drive 6 includes a speed reducer 61 and a handwheel 63 connected to the input end of the speed reducer. The gear 66 is disposed on the output end of the speed reducer 61. Compared with using a drive motor 62 as the drive source, it is more energy-efficient and has a lower manufacturing cost. Before production, the staff rotates the handwheel 63 to drive the gear 66 to rotate, thereby driving the components on the lifting vertical plate 2 to move up and down. After adjusting the height of the second receiving plate 12, the handwheel 63 is locked so that the second receiving plate 12 always maintains an appropriate height during pipe cutting (a height that can receive short pipe segments and does not interfere with the rotation of the pipe).
[0026] To prevent the handwheel 63 from rotating on its own, a C-shaped clamp 64 is provided on the lifting vertical plate 2. The transmission shaft of the handwheel 63 passes through the clamping opening of the C-shaped clamp 64, and the C-shaped clamp 64 is controlled by a clamping handle 65 to clamp or release the transmission shaft of the handwheel 63. The clamping and locking operation is simple and convenient.
[0027] Specifically, see Figure 1 and Figure 3 As shown, the T-shaped support 5 includes a mounting plate 51 and a fixing plate 52 that are perpendicular to each other. The mounting plate 51 and the fixing plate 52 are connected by welding. The fixing plate 52 is provided with fixing holes 55, and fixing screws pass through the fixing holes 55 to fix the fixing plate 52 on the side perimeter of the chassis of the pipe cutting machine.
[0028] Since the smoothness of the meshing between the gear 66 and the rack 67 affects the stability of the lifting, the position of the speed reducer is designed to be adjustable. An adjustment plate 73 is provided on the end face of the mounting plate 51 facing the lifting vertical plate 2. The speed reducer 61 is provided with a plurality of first mounting holes. The adjustment plate 73 is provided with connection holes 731 that are the same in number as and correspond one-to-one with the first mounting holes. The mounting plate 51 is provided with first waist-shaped holes that are the same in number as and correspond one-to-one with the connection holes 731. First locking screws sequentially pass through the connection holes 731 and the first waist-shaped holes and are threadedly connected to the first mounting holes. By loosening the first locking screws, the front and rear positions of the adjustment plate 73 can be adjusted. After the adjustment is completed, the first locking screws are locked again.
[0029] For more precise adjustment, two first tightening screws 71 that press against the side of the position adjustment plate 73 are threadedly connected to the fixed plate 52. A first tightening screw 72 that passes through the fixed plate 52 and is threadedly connected to the side of the position adjustment plate 73 is located between the two first tightening screws 71. In the normal state, when the first tightening screws 71 are in the tightened state, the head of the first tightening screw 72 closely abuts against the back surface of the fixed plate 52. First, loosen the first locking screw, and then loosen the first tightening screws 71. Increase or decrease the screwing-in amount of the first tightening screw 72. The first tightening screw 72 plays a guiding role in the movement of the position adjustment plate 73, thereby controlling the distance between the position adjustment plate 73 and the fixed plate 52, and further controlling the meshing degree between the gear 66 and the rack 67. Then, tighten the first tightening screws 71 again so that the first tightening screws 71 can press against the position adjustment plate 73, and the head of the first tightening screw 72 closely abuts against the back surface of the fixed plate 52 again, effectively preventing the first tightening screw 72 from loosening, thereby positioning the position adjustment plate 73. Finally, lock the first locking screw to complete the adjustment of the position adjustment plate 73. The adjustment operation is simple and precise.
[0030] See Figure 1 As shown, a vertical adjustment plate 42 is fixedly provided on the lifting vertical plate 2. The cylinder body part of the cylinder 41 is connected to the adjustment plate 42 through a hinge plate 43. An adjustment block 48 is provided on the adjustment plate 42 above the hinge plate 43. The adjustment block 48 extends in the left-right direction. A second tightening screw 44 for pressing against the top surface of the hinge plate 43 is threadedly connected to the middle of the adjustment block 48. Two second tightening screws 45 that pass through the adjustment block 48 and are threadedly connected to the top surface of the hinge plate 43 are located between the two second tightening screws 44. A plurality of vertically extending second waist-shaped holes 47 are provided on the adjustment plate 42. The hinge plate 43 is provided with second mounting holes 46 that are the same in number as and correspond one-to-one to the second waist-shaped holes 47. The second locking screw passes through the second waist-shaped hole 47 and is threadedly connected to the second mounting hole 46.
[0031] Under normal conditions, when the second tightening screw 44 is in a tightened state, the head of the second tightening screw 45 closely adheres to the top surface of the adjusting block 48. When adjusting the position of the hinge plate 43 on the adjusting plate 42, first loosen the second locking screw, and then loosen the second tightening screw 44. Decrease / increase the screwing-in amount of the second tightening screw 45. The second tightening screw 45 plays a guiding role in the movement of the hinge plate 43, thereby controlling the height of the hinge plate 43, and further adjusting the height of the cylinder 41. Then tighten the second tightening screw 44 again so that the second tightening screw 44 can hold against the hinge plate 43, and the head of the second tightening screw 45 closely adheres to the top surface of the adjusting block 48 again, effectively preventing the second tightening screw 45 from loosening and positioning the position of the cylinder 41. Finally, lock the second locking screw again to complete the adjustment of the position of the cylinder 41 on the hinge plate 43. The adjustment operation is simple and accurate.
[0032] Preferably, a plurality of auxiliary moving rollers arranged along the length direction of the second receiving plate 12 are provided on the second receiving plate 12. The auxiliary moving rollers can significantly reduce the frictional resistance when the short pipe section slides on the second receiving plate 12, enabling the short pipe section to move more smoothly, reducing wear. Using the auxiliary moving rollers can prevent the short pipe section from directly contacting the second receiving plate 12, reducing the risk of the surface of the short pipe section being scratched or damaged, and maintaining the appearance quality of the product.
[0033] Preferably, the T-shaped support 5 further includes an angle plate 53 connecting the reinforcing mounting plate 51 and the fixing plate 52. The addition of the angle plate 53 can significantly improve the structural strength and stability of the T-shaped support 5. Especially when bearing heavy loads or being subjected to vibrations, it can effectively prevent relative displacement or fracture between the mounting plate 51 and the fixing plate 52, ensuring the safety and reliability of the entire short material receiving rack during the working process. Weight-reducing holes 54 are provided on the angle plate 53 and the fixing plate 52. The design of the weight-reducing holes 54 reduces the material usage amount, enabling the total weight of the T-shaped support 5 to be reduced, which has a positive impact on improving the portability of the overall equipment and reducing the transportation cost. The lightweight design also helps to reduce the energy consumption of the equipment during operation.
[0034] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0035] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0036] It can be understood that for those of ordinary skill in the art, equivalent substitutions or changes can be made according to the technical solutions and the inventive concept of the present utility model, and all such changes or substitutions should fall within the protection scope of the present utility model.
Claims
1. A short material rack, characterized in that: It includes a first material receiving plate, a second material receiving plate hinged to the first material receiving plate, a lifting vertical plate fixed to the bottom of the first material receiving plate, a rack and a guide rail vertically arranged on the lifting vertical plate, and a cylinder arranged on the lifting vertical plate, the piston rod end of the cylinder is hinged to the second material receiving plate through a joint, a T-shaped support is provided under the first material receiving plate, a slider slidably connected to the guide rail is provided on the T-shaped support, a lifting drive is provided on the T-shaped support, and a gear meshing with the rack is provided on the output end of the lifting drive. The length of the first material receiving plate and the second material receiving plate is less than 1000mm.
2. The short material rack according to claim 1, characterized in that: The lifting driver comprises a reducer and a driving motor. The output end of the driving motor is drivingly connected to the input end of the reducer, and the gear is arranged on the output end of the reducer.
3. The short material rack according to claim 1, characterized in that: The lifting drive comprises a reducer and a hand wheel connected to the input end of the reducer, and the gear is arranged on the output end of the reducer.
4. The short material rack according to claim 2 or 3, characterized in that: The T-shaped support includes a mounting plate and a fixing plate which are perpendicular to each other, the fixing plate is provided with a fixing hole, an adjustment plate is provided on the end surface of the mounting plate facing the lifting vertical plate, a plurality of first mounting holes are provided on the reducer, the adjustment plate is provided with connecting holes which are the same in number and correspond one to one with the first mounting holes, the mounting plate is provided with first waist-shaped holes which are the same in number and correspond one to one with the connecting holes, and the first locking screw passes through the connecting hole and the first waist-shaped hole in sequence and is threadedly connected with the first mounting hole.
5. The short material rack according to claim 4, characterized in that: The fixing plate is threadedly connected with two first tightening screws pressed against the side surface of the adjustment plate. A first tightening screw threadedly connected with the side surface of the adjustment plate passes through the fixing plate. The first tightening screw is located between the two first tightening screws.
6. The short material rack according to claim 1, characterized in that: A vertical adjustment plate is fixed on the lifting vertical plate, and the cylinder body of the cylinder is connected to the adjustment plate through a hinge plate. An adjustment block is provided on the adjustment plate and is located above the hinge plate. The adjustment block extends in the left and right directions. A second tightening screw for supporting the top surface of the hinge plate is threadedly connected to the middle part of the adjustment block. Two second tightening screws threadedly connected to the top surface of the hinge plate pass through the adjustment block, and the second tightening screw is located between the two second tightening screws. A plurality of second waist-shaped holes extending vertically are provided on the adjustment plate, and the hinge plate is provided with second mounting holes that are the same in number and correspond one to one to the second waist-shaped holes, and the second locking screw is threadedly connected to the second mounting hole after passing through the second waist-shaped hole.
7. The short material rack according to claim 1, characterized in that: The second material receiving plate has a plurality of transfer-assisting rollers arranged along the length direction of the second material receiving plate.
8. The short material rack according to claim 1, characterized in that: The T-shaped support also includes an angle plate that strengthens the connection between the mounting plate and the fixing plate, and weight-reducing holes are provided on the angle plate and the fixing plate.