Automatic sharpening machine for needle tube production
By designing an automatic tip grinder, the proportion of the needle tube grinding is reduced by using a gradually advanced fixture, the problem of needle tip deformation or damage caused by existing tip grinding devices is solved, and more efficient tip grinding effect and a wider range of application are achieved.
Patent Information
- Application Number
- CN202421989118.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-16
AI Technical Summary
When the existing tip grinding device sharpens the needle tube, it is easy to cause the needle tip to deform or damage, poor sharpening effect and high processing loss rate.
An automatic tip grinder is designed. By setting up a step-by-step clamp, the needle tube is gradually moved to the tip part, reducing the proportion of the worn part of the needle tube relative to the overall length, reducing the impact, and improving the processing effect.
The impact on the needle tube is reduced, the wear loss rate is reduced, the sharpening effect is improved, and the adjustable fixture angle is used to adapt to the requirements of different needle tip slopes, expanding the scope of use.
Smart Images

Figure CN223012757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment for needle tube production, in particular to an automatic needle tube sharpening machine for needle tube production. Background Art
[0002] A medical needle tube (also known as a syringe) is a common medical tool. Its main body is composed of a hollow pipe, and one end is a sharp needle tip for easy insertion into the human body. The processing method of the needle tube is to wind and weld stainless steel materials into a tubular structure, and then process one end of the needle tube into a sharp needle head by grinding.
[0003] However, when the current sharpening device sharpens the needle tube, it arranges and fixes a batch of needle tubes and then sharpens the batch of needle tubes uniformly. Since there are processing requirements for the size and slope of the needle tip, the proportion of the ground part in the whole needle tube is large, and the needle tube is in direct contact with the sharpening device, so the sharpening device will generate a large impact on the needle tube, easily causing the needle tip to deform or be directly damaged, resulting in poor current sharpening effect and high processing loss rate. Summary of the Utility Model
[0004] In view of the above-mentioned defects in the prior art, the utility model provides an automatic needle tube sharpening machine for needle tube production that can improve the sharpening effect.
[0005] The technical implementation solution of the utility model is as follows: an automatic needle tube sharpening machine for needle tube production, including: a machine body;
[0006] A bottom plate, the lower part of the machine body is fixedly connected with the bottom plate;
[0007] Fixed plates, the left and right sides at the rear of the bottom plate are fixedly connected with fixed plates;
[0008] A fixture, a fixture is arranged between the fixed plates;
[0009] Chute grooves are formed in the fixed plates;
[0010] A moving plate, the moving plate is slidably connected to the chute groove, and the fixture is arranged between the moving plates;
[0011] Contact rods, contact rods are fixedly connected between the moving plates;
[0012] A cam, the cam is rotatably connected between the fixed plates, and the cam can be in contact with the contact rods;
[0013] Return springs, return springs are fixedly connected between the chute groove and the moving plate;
[0014] And a servo motor, the servo motor is fixedly connected to the bottom plate, and the output end of the servo motor is fixedly connected to the shaft of the cam.
[0015] More preferably, it further includes: a rotating shaft, the fixture is fixedly connected with the rotating shaft, and the rotating shaft is rotatably connected with the moving plate;
[0016] A mounting plate, the front part of the machine body is fixedly connected with the mounting plate;
[0017] A connecting rod, the mounting plate is provided with the connecting rod;
[0018] Threads, the connecting rod is provided with threads, and the connecting rod is threadedly connected with the mounting plate through the threads;
[0019] A mounting shaft, the fixture is fixedly connected with the mounting shaft;
[0020] And a connecting block, the connecting block is rotatably connected to the mounting shaft, and the connecting block is rotatably connected to the connecting rod.
[0021] More preferably, it further includes: a baffle, the bottom plate is fixedly connected with the baffle, and the baffle surrounds the fixture.
[0022] More preferably, it further includes: a scale, the machine body is fixedly connected with the scale, and the scale is located on the side of the connecting rod.
[0023] More preferably, it further includes: a placement rack, the machine body is fixedly connected with the placement rack.
[0024] More preferably, it further includes: a screw rod, the fixture is threadedly connected with the screw rod;
[0025] A guide rod, the fixture is slidably connected with the guide rod;
[0026] And an extrusion plate, an extrusion plate is arranged between the guide rod and the screw rod, the extrusion plate is fixedly connected with the guide rod and rotatably connected with the screw rod, and the extrusion plate cooperates with the fixture to clamp and fix the syringe needle row.
[0027] Compared with the prior art, the present utility model has the following advantages: by setting a fixture that can be gradually pushed, the fixture can drive the syringe needle fixed on it to gradually move towards the sharpening part of the machine body, so that the syringe needle can be gradually sharpened. During the entire sharpening process of the syringe needle, the proportion of the part of the syringe needle that is ground off compared to its overall length is reduced, thereby reducing the impact on the syringe needle by the present utility model, reducing the loss rate of sharpening the syringe needle by the present utility model, and improving the processing effect of the present utility model.
[0028] By setting the angle of the fixture to be adjustable, the present utility model realizes the adjustment of the inclination of the syringe needle tip, so that the present utility model can grind the syringe needle according to different requirements for the tip inclination of the syringe needle, and expands the application range of the present utility model.
[0029] The utility model reduces the inconvenience of cleaning caused by cooling water and debris falling on the bottom plate by arranging a baffle to collect the cooling water used when the syringe needle is sharpened and the debris generated during sharpening, thereby improving the cleaning convenience of the utility model.
[0030] The utility model arranges a scale, enabling people to quickly and clearly determine the inclination angle of the fixture and the syringe needle, that is, to determine the sharpening angle of the syringe needle, facilitating people to manipulate and change the angle of the fixture, and improving the operation convenience of the utility model. Brief Description of the Drawings
[0031] Figure 1 is a three-dimensional structural schematic diagram of the utility model.
[0032] Figure 2 is a three-dimensional structural schematic diagram of the mounting shaft and the lead screw of the utility model.
[0033] Figure 3 is a three-dimensional structural schematic diagram of the bracket and the rubber roller of the utility model.
[0034] Figure 4 is a three-dimensional structural schematic diagram of the foam pad and the counterweight of the utility model.
[0035] The markings of each component in the drawings are as follows: 1. Machine body, 101. Bottom plate, 102. Fixture, 2. Fixed plate, 3. Moving plate, 4. Slide groove, 401. Return spring, 5. Contact rod, 6. Cam, 7. Servo motor, 8. Rotating shaft, 9. Mounting shaft, 10. Connecting rod, 11. Mounting plate, 12. Thread, 13. Connecting block, 14. Baffle, 15. Scale, 16. Placing rack, 17. Screw rod, 18. Extrusion plate, 19. Guide rod. Detailed Description of the Embodiment
[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0037] Embodiment: An automatic syringe needle sharpening machine for syringe needle production, refer to Figures 1 - 2, including: a machine body 1 for sharpening a syringe needle. The machine body 1 includes a sharpening part for sharpening the syringe needle, a spraying part for spraying water during the sharpening process of the syringe needle to cool it down, and a control part for overall controlling all mechanical components in the sharpening machine; a bottom plate 101, with the bottom plate 101 fixedly installed at the lower part of the machine body 1; fixing plates 2, with fixing plates 2 fixedly installed on the left and right sides at the rear of the bottom plate 101; a fixture 102, with a fixture 102 arranged between the two fixing plates 2, and the fixture 102 being used to clamp the syringe needle row after being arranged and fixed; sliding grooves 4 are opened on the side walls of the two fixing plates 2; moving plates 3, with moving plates 3 slidably installed on the two sliding grooves 4, and the fixture 102 is arranged between the two moving plates 3, so that the fixture 102 is slidably installed on the fixing plates 2; contact rods 5, with contact rods 5 fixedly installed between the two moving plates 3; a cam 6, with a cam 6 rotatably installed between the two fixing plates 2, and the cam 6 can contact the contact rod 5, so that during the rotation of the cam 6, the moving plate 3 can be pushed back and forth by the contact rod 5; a return spring 401, with a return spring 401 fixedly installed between the sliding groove 4 and the moving plate 3, and the return spring 401 is used to reset the movement of the moving plate 3; and a servo motor 7, with a servo motor 7 fixedly installed on the bottom plate 101, and the output end of the servo motor 7 is fixedly connected to the shaft of the cam 6 to provide power for the rotation of the cam 6.
[0038] When using the sharpening machine, a batch of syringe needles are arranged in a row and fixed using fastening blocks, and the fastening blocks are fixed using the fixture 102, that is, a batch of syringe needles are installed on the sharpening machine. Subsequently, the control part of the machine body 1 is used to drive its sharpening part and spraying part to start, and the servo motor 7 is started to control the rotation of the cam 6. As the radius of the cam 6 changes, the cam 6 continuously pushes the contact rod 5 backward, and the contact rod 5 then makes the moving plate 3 and the fixture 102 move backward, so that the syringe needle is slowly fed into the sharpening part of the machine body 1, and the syringe needle can be gradually sharpened by the sharpening part of the machine body 1. During the entire sharpening process of the syringe needle, the proportion of the part of the syringe needle that is ground off compared to its overall length is reduced, thereby reducing the impact of the sharpening machine on the syringe needle, reducing the loss rate of the sharpening machine for sharpening the syringe needle, and improving the processing effect of the sharpening machine.
[0039] Refer to Figure 3, further comprising: a rotating shaft 8, the rotating shaft 8 is fixedly installed on the fixture 102, and both ends of the rotating shaft 8 are respectively rotatably connected to two moving plates 3, so that the fixture 102 is rotatably connected between the moving plates 3; a mounting plate 11, the mounting plate 11 is fixedly installed at the front part of the machine body 1; a connecting rod 10, the connecting rod 10 is arranged on the mounting plate 11; a thread 12, the connecting rod 10 is provided with a thread 12, and the connecting rod 10 is threadedly installed on the mounting plate 11 through the thread 12; a mounting shaft 9, the mounting shaft 9 is fixedly installed on the front side of the fixture 102; and a connecting block 13, the connecting block 13 is rotatably installed on the mounting shaft 9, and the rear end of the connecting rod 10 is rotatably connected to the connecting block 13, so that during the movement of the connecting rod 10, the rotation of the fixture 102 can be controlled through the mounting shaft 9 and the connecting block 13.
[0040] After the syringe needle row is fixed on the fixture 102, rotate the connecting rod 10 to control the movement of the connecting rod 10. The movement of the connecting rod 10 will control the rotation of the mounting shaft 9 through the connecting block 13, and then rotate the fixture 102 and the syringe needle row thereon, changing the relative angle between the syringe needle and the sharpening part of the machine body 1, so as to achieve the purpose of adjusting the slope of the syringe needle tip, enabling the sharpening machine to grind the syringe needles with different tip slope requirements, and expanding the use range of the sharpening machine.
[0041] Refer to Figure 4 , further comprising: a baffle 14, the baffle 14 is fixedly installed on the bottom plate 101, and the baffle 14 surrounds the fixture 102, which is used to collect the cooling water used when sharpening the syringe needles and the debris generated during sharpening, thereby reducing the inconvenience of cleaning caused by the cooling water and debris falling on the bottom plate 101, and improving the cleaning convenience of the sharpening machine.
[0042] Refer to Figure 4 , further comprising: a scale 15, the scale 15 is fixedly installed on the machine body 1, and the scale 15 is located on the side of the connecting rod 10, which is used to observe the moving distance of the connecting rod 10. Through the scale 15, the moving distance of the connecting rod 10 can be quickly and clearly known, and then the inclination angles of the fixture 102 and the syringe needle can be known, and the sharpening angle of the syringe needle can be clarified, which is convenient for people to control and change the angle of the fixture 102, and improves the operation convenience of the sharpening machine.
[0043] Refer to Figure 1 and Figure 4 , further comprising: a placement rack 16, the placement rack 16 is fixedly installed on the machine body 1, and people can arrange and fix the syringe needles on the placement rack 16, which provides convenience for the preparatory work before sharpening the syringe needles.
[0044] Refer to Figure 1 and Figure 4, further comprising: a screw rod 17, which is threadedly mounted on the fixture 102; a guide rod 19, which is slidably mounted on the fixture 102; and an extrusion plate 18, an extrusion plate 18 is arranged between the guide rod 19 and the screw rod 17, the extrusion plate 18 is fixedly connected to the guide rod 19 and rotatably connected to the screw rod 17, and the extrusion plate 18 cooperates with the fixture 102 to clamp and fix the syringe needle row.
[0045] Place the fastening block with the syringe needle row fixed between the fixture 102 and the extrusion plate 18, then rotate the screw rod 17 to control the movement of the extrusion plate 18, and reduce the distance between the fixture 102 and the extrusion plate 18, so as to fix the fastening block on the fixture 102, improve the fixing effect of the fixture 102 on the fastening block and the syringe needle thereon, improve the stability when the syringe needle is sharpened, and further improve the grinding effect of the syringe needle, and can fix fastening blocks of different sizes, expanding the scope of use.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
Claims
1. Automatic needle sharpening machine, characterized by comprising: A machine body (1), wherein the machine body (1) is used for sharpening a needle tube; A bottom plate (101), the bottom portion of the machine body (1) being fixedly connected to the bottom plate (101); A fixing plate (2), the fixing plates (2) being fixedly connected to the left and right sides of the rear portion of the bottom plate (101); A clamp (102), wherein the clamp (102) is disposed between the fixing plates (2), and the clamp (102) is used to fix the needle tube row after being arranged and fixed; The fixing plate (2) is provided with a sliding groove (4); A movable plate (3), the movable plate (3) being slidably connected to the slide groove (4), and a clamp (102) being arranged between the movable plates (3) so that the clamp (102) is slidably connected to the fixed plate (2); A contact rod (5), wherein the movable plates (3) are fixedly connected with the contact rod (5); A cam (6), wherein the fixed plates (2) are rotatably connected with the cam (6), and the cam (6) can contact the contact rod (5), so that the cam (6) can push the movable plate (3) to move forward and backward through the contact rod (5) during the rotation process; A return spring (401), wherein a return spring (401) is fixedly connected between the slide groove (4) and the movable plate (3), and the return spring (401) is used to return the movement of the movable plate (3); and a servo motor (7), wherein the base plate (101) is fixedly connected to the servo motor (7), and an output end of the servo motor (7) is fixedly connected to the shaft of the cam (6) to provide power for the rotation of the cam (6).
2. The automatic needle tube sharpening machine according to claim 1, characterized in that include: A rotating shaft (8), the fixture (102) is fixedly connected with the rotating shaft (8), and the rotating shaft (8) is rotatably connected to the movable plate (3), so that the fixture (102) is rotatably connected to the movable plate (3); A mounting plate (11), the front portion of the machine body (1) being fixedly connected to the mounting plate (11); A connecting rod (10), wherein the mounting plate (11) is provided with the connecting rod (10); Thread (12), the connecting rod (10) is provided with a thread (12), and the connecting rod (10) is threadedly connected to the mounting plate (11) via the thread (12); An installation shaft (9), the fixture (102) being fixedly connected to the installation shaft (9); and a connecting block (13), wherein the connecting block (13) is rotatably connected to the installation shaft (9), and the connecting block (13) is rotatably connected to the connecting rod (10), so that the connecting rod (10) can control the rotation of the clamp (102) through the connecting block (13) and the installation shaft (9) during the movement.
3. The automatic needle tube sharpening machine according to claim 2, characterized in that include: The baffle (14) is fixedly connected to the bottom plate (101), and the baffle (14) surrounds the clamp (102) and is used to collect cooling water used when sharpening the needle tube and debris generated during sharpening.
4. The automatic needle tube sharpening machine according to claim 3, characterized in that include: A scale (15) is fixedly connected to the machine body (1), and the scale (15) is located on the side of the connecting rod (10) and is used to observe the moving distance of the connecting rod (10).
5. The automatic needle sharpening machine according to claim 4, characterized in that include: A placement rack (16), the placement rack (16) being fixedly connected to the machine body (1), and being capable of arranging and fixing the needle tubes on the placement rack (16).
6. The automatic needle tube sharpening machine according to claim 5, characterized in that include: A screw rod (17), the clamp (102) being threadedly connected with the screw rod (17); A guide rod (19), the fixture (102) being slidably connected with the guide rod (19); and a squeezing plate (18), wherein the squeezing plate (18) is arranged between the guide rod (19) and the screw rod (17), the squeezing plate (18) is fixedly connected to the guide rod (19), and is rotatably connected to the screw rod (17), and the squeezing plate (18) cooperates with the clamp (102) to clamp and fix the needle tube row.