Dotting mechanism for gantry filter screen machining

By designing a docking mechanism for gantry filter processing, the problems of low taping structure efficiency and poor workpiece placement stability in the prior art are solved, efficient taping and stable workpiece placement are achieved, and the production quality of the filter is improved.

CN223013171UActive Publication Date: 2025-06-24SUZHOU KAIHAND INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422001745.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-24
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The production and processing effect of the existing gantry lathe filter is limited, and the drilling structure is low, which affects the production speed of the filter and the stability of the workpiece placement, and thus affects the quality of the filter.

Method used

A docking mechanism for processing gantry filters is designed, including components such as base plate, bracket, cylinder, lifting plate, pushing column, limiting rod and spring. The lifting plate and pushing column are driven by cylinders, and the positioning and fixing are achieved using limiting rod and spring to improve the docking efficiency and workpiece stability.

Benefits of technology

It has achieved convenient and efficient workpiece positioning, better positioning effect, the fixing mechanism before workpieces has improved the quality of workpieces, high stability of workpiece placement, and better effect in cooperation with workpieces.

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Abstract

The utility model discloses a dotting mechanism for gantry filter screen machining, and relates to the technical field of gantry filter screen machining, the dotting mechanism comprises a bottom plate, a support is fixedly arranged at the upper end of the bottom plate, an air cylinder is fixedly arranged at the upper end of the support, and the output end of the air cylinder penetrates through the support and is fixedly connected with a lifting plate; a plurality of pushing columns and two fixing columns are fixedly arranged at the lower end of the lifting plate, a supporting plate is fixedly arranged at one end of the support, a limiting rod is fixedly arranged at one end of the supporting plate, a limiting block is fixedly arranged at the lower end of the limiting rod, needle grooves used in cooperation with the pushing columns are formed in the upper end of the limiting rod and the upper end of the limiting block, and ejector needles are placed in the needle grooves. According to the dotting mechanism for gantry filter screen machining, the dotting structure is convenient to return, six points can be dotted at a time, the positioning effect of a workpiece is better, dotting is convenient, the efficiency is high, dotting machining can be continuously conducted for multiple times, the stability of workpiece placement is high, and the dotting quality is improved.
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Description

Technical Field

[0001] This application relates to the technical field of gantry filter processing, and in particular to a dotting mechanism for gantry filter processing. Background Art

[0002] A gantry machine tool is a heavy-duty machine tool, usually used for processing larger workpieces. Inside the machine body, since a large amount of metal chips and cuttings are generated during the working process of the cutting fluid, a filter screen is required to filter these impurities, so as to ensure the cleanliness of the working fluid and extend the service life of the machine tool and the cutting tool. Ordinary CNC gantry machine tools usually only require one filter screen, which is installed at the inlet of the cutting fluid tank to filter metal chips and sediments, so as to keep the cutting fluid clean; High-speed CNC gantry machine tools usually require two filter screens, one at the inlet of the cutting fluid tank to filter metal chips and sediments, and the other at the suction port of the cutting fluid pump to filter fine particles in the cutting fluid and keep the cutting fluid clean at the same time; Ultra-precision CNC gantry machine tools require three filter screens due to extremely high processing requirements, namely a primary filter screen, a high-performance filter screen and an ultra-precision filter screen, to achieve the optimal management of the entire processing process. Generally speaking, different types of gantry machine tools require different numbers of filter screens, but their functions are the same. During the working process, the role of the filter screen cannot be ignored. Only by replacing and cleaning the filter screen in time can the cleanliness of the cutting fluid be truly ensured, and then the stability of the machine and the processing quality can be ensured.

[0003] After checking the publication number: CN 205645084 U, a dual-purpose dotting mechanism is disclosed. In this technology, "including a fixing plate, a base, a cage, a fixed seat, a first cylinder, a second cylinder, a return spring, an ink supply head and a connector; a base is fixed on the fixing plate, a cage is slidably installed on the base, a return spring is provided between the cage and the base, a fixed seat is fixed on the cage, and an ink supply head is installed on the fixed seat and the cage; a first cylinder and a second cylinder are fixed on the base, the first cylinder is arranged parallel above the second cylinder, the piston rod of the first cylinder abuts against the cage, and a connector is installed at the end of the piston rod of the second cylinder" and other technical solutions, which have the technical effects of being able to freely switch the pneumatic ink supply head or the electric ink supply head according to work needs, being not only convenient to use, fully functional but also simple and reliable in structure.

[0004] In view of the above related technologies, the inventor believes that the production and processing effect of the existing gantry lathe filter screen is limited, and the effect of the dotting work is not good. Since the filter screen needs to be aligned and positioned during installation, if the efficiency of the dotting structure is low, it will affect the production speed of the filter screen, and the stability of the workpiece placement is not good. If the workpiece is not firmly placed, it will affect the quality of the dotting, thus affecting the quality of the produced filter screen. Therefore, a dotting mechanism for gantry filter processing is needed to solve the above problems. Content of the Utility Model

[0005] The purpose of this application is to provide a dotting mechanism for processing gantry filters, so as to improve the problems of poor dotting work effect and poor stability of workpiece placement.

[0006] The dotting mechanism for processing gantry filters provided by this application adopts the following technical solutions:

[0007] A dotting mechanism for processing gantry filters includes a bottom plate. A bracket is fixedly arranged at the upper end of the bottom plate. A cylinder is fixedly arranged at the upper end of the bracket. The output end of the cylinder penetrates through the bracket and is fixedly connected with a lifting plate. A plurality of push columns and two fixed columns are fixedly arranged at the lower end of the lifting plate. A support plate is fixedly arranged at one end of the bracket. A limiting rod is fixedly arranged at one end of the support plate. A limiting block is fixedly arranged at the lower end of the limiting rod. Needle grooves for cooperating with the push columns are formed at the upper ends of the limiting rod and the limiting block. A thimble is placed in the needle groove. A push plate is fixedly arranged at the upper end of the thimble. A first spring is fixedly arranged between the push plate and the lower inner wall of the needle groove on the limiting rod.

[0008] By adopting the above technical solutions, dotting is convenient and the efficiency is relatively high.

[0009] Optionally, a reinforcing block is fixedly arranged on the upper inner wall of the bracket, and the output end of the cylinder penetrates through and is connected with the reinforcing block.

[0010] By adopting the above technical solutions, the stability of the cylinder output is improved.

[0011] Optionally, there are six push columns, and the six push columns are distributed in a rectangular array.

[0012] By adopting the above technical solutions, six points can be dotted at one time, and the positioning effect is better.

[0013] Optionally, two vertical plates are fixedly arranged at the upper end of the support plate. Clamping blocks are fixedly arranged at both ends of the lifting plate, and clamping grooves for cooperating with the clamping blocks are formed at the inner ends of the vertical plates.

[0014] By adopting the above technical solutions, the lifting effect of the lifting plate is improved.

[0015] Optionally, fixing grooves for cooperating with the fixed columns are formed at the upper ends of the limiting rod and the limiting block. A sliding column is arranged in the fixing groove on the limiting block. A third spring is fixedly arranged at the lower end of the sliding column. A contact plate is fixedly arranged at the lower end of the third spring.

[0016] By adopting the above technical solutions, the workpiece is fixed to improve the dotting effect.

[0017] Optionally, the push plate is in movable contact with the inner wall of the needle groove on the limiting rod at a corresponding position.

[0018] By adopting the above technical solution, the lifting stability of the push plate is better.

[0019] Optionally, a lower plate is fixedly arranged at the upper end of the bottom plate. A vertical block is arranged at the upper end of the lower plate. A placing plate is arranged at the upper end of the vertical block. Two sliding grooves are formed in the upper end of the placing plate. A placing block is slidably arranged on the inner wall of the sliding groove. A circular groove is formed in the lower end of the placing block. A second spring is fixedly arranged between the upper inner wall of the circular groove and the vertical block. Sliders are fixedly arranged on the lower sides of both ends of the placing block. Block grooves for cooperating with the sliders are formed in the inner walls of both sides of the sliding groove.

[0020] By adopting the above technical solution, the stability of the workpiece placement is relatively high, and the effect of cooperating with the dotting work is relatively good.

[0021] Optionally, the upper and lower ends of the vertical block are respectively connected to the placing plate and the lower plate through bolts in a matching manner.

[0022] By adopting the above technical solution, the vertical block and the placing plate are convenient to install, improving the versatility.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The dotting structure of the present application is convenient for returning to the original position, facilitating the next dotting work. It can dot six points at one time, making the positioning effect of the workpiece better. Before dotting, the contact plate first fixes the workpiece through the third spring to improve the dotting effect. The dotting is convenient and has a relatively high efficiency.

[0025] 2. Through the placing plate on the vertical block of the present application, the stability of the workpiece placement is relatively high, and the effect of cooperating with the dotting work is relatively good. After each dotting, the placing block will reset upward, so that multiple consecutive dotting processes can be carried out. The workpiece is placed firmly, improving the dotting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a schematic structural diagram of the present application.

[0027] Figure 2 is a schematic connection structure diagram of the lifting plate and the limiting rod of the present application.

[0028] Figure 3 is a schematic sectional structure diagram of the placing plate and the placing block of the present application.

[0029] In the figure, 1 is the bottom plate; 2 is the bracket; 3 is the cylinder; 4 is the reinforcing block; 5 is the vertical block; 51 is the lower plate; 52 is the placement plate; 53 is the chute; 54 is the placement block; 55 is the circular groove; 56 is the second spring; 57 is the slider; 58 is the block groove; 6 is the lifting plate; 61 is the push column; 62 is the fixed column; 63 is the support plate; 64 is the vertical plate; 65 is the clamping block; 66 is the clamping groove; 7 is the limiting rod; 71 is the limiting block; 72 is the needle groove; 721 is the push plate; 722 is the first spring; 723 is the ejector pin; 73 is the fixed groove; 74 is the sliding column; 75 is the third spring; 76 is the contact plate. Detailed implementation mode

[0030] The following is a further detailed description of the present application in conjunction with the attached Figure 1 - attached Figure 3 , and make a further detailed description of the present application.

[0031] Embodiment 1

[0032] A dotting mechanism for processing a gantry filter screen, referring to Figure 1-2 , includes a bottom plate 1. A bracket 2 is fixedly provided at the upper end of the bottom plate 1. A cylinder 3 is fixedly provided at the upper end of the bracket 2. The output end of the cylinder 3 penetrates through the bracket 2 and is fixedly connected to a lifting plate 6. A plurality of push columns 61 and two fixed columns 62 are fixedly provided at the lower end of the lifting plate 6. A support plate 63 is fixedly provided at one end of the bracket 2. A limiting rod 7 is fixedly provided at one end of the support plate 63. A limiting block 71 is fixedly provided at the lower end of the limiting rod 7. Needle grooves 72 for cooperating with the push columns 61 are provided at the upper ends of the limiting rod 7 and the limiting block 71. An ejector pin 723 is placed in the needle groove 72. A push plate 721 is fixedly provided at the upper end of the ejector pin 723. A first spring 722 is fixedly provided between the push plate 721 and the lower inner wall of the needle groove 72 on the limiting rod 7. The bottom plate 1 serves as a carrier. The cylinder 3 on the bracket 2 is started, so that the lifting plate 6 descends. At this time, the push columns 61 and the fixed columns 62 on the lifting plate 6 move downward. When the push column 61 enters the needle groove 72 on the limiting rod 7, the ejector pin 723 is pushed out from below the limiting block 71, and the dotting work is completed through the ejector pin 723. The limiting rod 7 is fixed on the bracket 2 through the support plate 63, and the connection strength is relatively high. After the dotting work is completed, due to the traction of the first spring 722 at the lower end of the push plate 721, the ejector pin 723 returns to its position, which is convenient for the next dotting work, and the dotting is convenient and the efficiency is relatively high.

[0033] Referring to Figure 1 , a reinforcing block 4 is fixedly provided on the upper inner wall of the bracket 2. The reinforcing block 4 is connected through the output end of the cylinder 3, which improves the stability of the output of the cylinder 3.

[0034] Referring to Figure 2 , there are six push columns 61, and the six push columns 61 are distributed in a rectangular array, which can punch six points at one time and the positioning effect is better.

[0035] Referring to Figure 2, two vertical plates 64 are fixedly provided at the upper end of the support plate 63. Clamping blocks 65 are fixedly provided at both ends of the lifting plate 6, and a clamping groove 66 for cooperating with the clamping block 65 is formed at the inner end of the vertical plate 64. The clamping block 65 on the lifting plate 6 slides up and down in the clamping groove 66 on the vertical plate 64, improving the lifting effect of the lifting plate 6.

[0036] Referring to Figure 2 , fixing grooves 73 for cooperating with the fixing column 62 are formed at the upper ends of the limiting rod 7 and the limiting block 71. A sliding column 74 is arranged in the fixing groove 73 on the limiting block 71. A third spring 75 is fixedly provided at the lower end of the sliding column 74, and a contact disc 76 is fixedly provided at the lower end of the third spring 75. When the lifting plate 6 descends, the fixing column 62 enters the fixing groove 73, then contacts the sliding column 74 and pushes the sliding column 74 to move downward. The sliding column 74 drives the contact disc 76 to contact the workpiece to be processed through the third spring 75. Before the ejector pin 723 makes a dot, the contact disc 76 first fixes the workpiece through the third spring 75 to improve the dotting effect.

[0037] Referring to Figure 2 , the push plate 721 is in movable contact with the inner wall of the needle groove 72 corresponding to the position on the limiting rod 7, making the lifting stability of the push plate 721 better.

[0038] The implementation principle of the embodiment of the present application is as follows: The bottom plate 1 serves as a carrier. The air cylinder 3 on the bracket 2 is started, causing the lifting plate 6 to descend. At this time, the push column 61 and the fixing column 62 on the lifting plate 6 move downward. When the push column 61 enters the needle groove 72 on the limiting rod 7, it pushes the ejector pin 723 to be pushed out from below the limiting block 71, and the dotting work is completed through the ejector pin 723. The limiting rod 7 is fixed on the bracket 2 through the support plate 63, and the connection strength is relatively high. After the dotting work is completed, due to the traction of the first spring 722 at the lower end of the push plate 721, the ejector pin 723 returns to its original position, facilitating the next dotting work. The dotting is convenient and the efficiency is relatively high;

[0039] The strengthening block 4 improves the stability of the output of the air cylinder 3. The clamping block 65 on the lifting plate 6 slides up and down in the clamping groove 66 on the vertical plate 64, improving the lifting effect of the lifting plate 6;

[0040] Six points can be dotted at one time, and the positioning effect is better;

[0041] When the lifting plate 6 descends, the fixing column 62 enters the fixing groove 73, then contacts the sliding column 74 and pushes the sliding column 74 to move downward. The sliding column 74 drives the contact disc 76 to contact the workpiece to be processed through the third spring 75. Before the ejector pin 723 makes a dot, the contact disc 76 first fixes the workpiece through the third spring 75 to improve the dotting effect.

[0042] Embodiment 2

[0043] The difference between this embodiment and Embodiment 1 lies in that:

[0044] Referring to Figure 3 , a lower plate 51 is fixedly provided at the upper end of the bottom plate 1, a vertical block 5 is provided at the upper end of the lower plate 51, a placing plate 52 is provided at the upper end of the vertical block 5, two sliding grooves 53 are formed in the upper end of the placing plate 52, a placing block 54 is slidably arranged on the inner wall of the sliding groove 53, a circular groove 55 is formed in the lower end of the placing block 54, a second spring 56 is fixedly arranged between the upper inner wall of the circular groove 55 and the vertical block 5, sliding blocks 57 are fixedly arranged on both lower sides of the two ends of the placing block 54, and block grooves 58 for cooperating with the sliding blocks 57 are formed in both inner walls of the two sides of the sliding groove 53. The workpiece to be processed is placed on the placing plate 52 on the vertical block 5, specifically on the two placing blocks 54. The placing block 54 can slide in the sliding groove 53. The second spring 56 in the circular groove 55 enables the placing block 54 to reset upward every time a dot is hit. The placing block 54 can slide up and down through the sliding block 57 in the block groove 58. The stability of the workpiece placement is relatively high, and the effect of cooperating with the dotting work is relatively good.

[0045] Referring to Figure 3 , the upper and lower ends of the vertical block 5 are respectively connected to the placing plate 52 and the lower plate 51 through bolts, so that the vertical block 5 and the placing plate 52 are convenient to install and the versatility is improved.

[0046] The embodiments of this specific implementation manner are all preferred embodiments of this application, and do not limit the protection scope of this application accordingly. The same components are denoted by the same reference numerals. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. A dot-marking mechanism for processing a gantry filter, comprising a bottom plate (1), characterized in that: A bracket (2) is fixedly provided at the upper end of the base plate (1), a cylinder (3) is fixedly provided at the upper end of the bracket (2), an output end of the cylinder (3) passes through the bracket (2) and is fixedly connected to a lifting plate (6), a plurality of push columns (61) and two fixing columns (62) are fixedly provided at the lower end of the lifting plate (6), a support plate (63) is fixedly provided at one end of the bracket (2), a limiting rod (7) is fixedly provided at one end of the support plate (63), and A limiting block (71) is fixedly provided at the lower end of the limiting rod (7); a needle groove (72) for cooperating with the push column (61) is provided at the upper ends of the limiting rod (7) and the limiting block (71); a push pin (723) is placed in the needle groove (72); a push plate (721) is fixedly provided at the upper end of the push pin (723); and a first spring (722) is fixedly provided between the push plate (721) and the lower inner wall of the needle groove (72) on the limiting rod (7).

2. The dotting mechanism for gantry filter processing according to claim 1, characterized in that: A lower plate (51) is fixedly provided at the upper end of the bottom plate (1), a vertical block (5) is provided at the upper end of the lower plate (51), a placement plate (52) is provided at the upper end of the vertical block (5), two slide grooves (53) are provided at the upper end of the placement plate (52), a placement block (54) is slidably provided on the inner wall of the slide groove (53), a circular groove (55) is provided at the lower end of the placement block (54), a second spring (56) is fixedly provided between the upper inner wall of the circular groove (55) and the vertical block (5), sliders (57) are fixedly provided at the lower sides of both ends of the placement block (54), and block grooves (58) used in conjunction with the sliders (57) are provided on the inner walls of both sides of the slide groove (53).

3. The dotting mechanism for gantry filter processing according to claim 1, characterized in that: A reinforcing block (4) is fixedly provided on the upper inner wall of the bracket (2), and the reinforcing block (4) is connected through the output end of the cylinder (3).

4. The dotting mechanism for processing a gantry filter according to claim 1, characterized in that: There are six push pins (61), and the six push pins (61) are distributed in a rectangular array.

5. The dotting mechanism for gantry filter processing according to claim 1, characterized in that: Two vertical plates (64) are fixedly provided at the upper end of the support plate (63), clamping blocks (65) are fixedly provided at both ends of the lifting plate (6), and a clamping groove (66) for matching with the clamping block (65) is provided at the inner end of the vertical plate (64).

6. The dotting mechanism for gantry filter processing according to claim 1, characterized in that: The upper ends of the limit rod (7) and the limit block (71) are both provided with a fixing groove (73) used in conjunction with the fixing column (62); a sliding column (74) is provided in the fixing groove (73) on the limit block (71); a third spring (75) is fixedly provided at the lower end of the sliding column (74); and a contact plate (76) is fixedly provided at the lower end of the third spring (75).

7. The dotting mechanism for gantry filter processing according to claim 1, characterized in that: The push plate (721) is in active contact with the inner wall of the needle groove (72) at a corresponding position on the limiting rod (7).

8. The dotting mechanism for processing a gantry filter according to claim 2, characterized in that: The upper and lower ends of the vertical block (5) are respectively connected to the placement plate (52) and the lower plate (51) by bolts.

Citation Information

Patent Citations

  • Dual -purpose type striking mechanism

    CN205645084U