Cutting device for automobile protective film production

By designing the cutting mechanism of the servo motor and adjustment components in the cutting device for automotive protective film production, the problem of safety hazards of the inability to cut the protective film in fixed length and manually push the protective film in the prior art is solved, and efficient and safe cutting and transportation of the protective film is achieved.

CN223013257UActive Publication Date: 2025-06-24SHANGHAI HUAIRUN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422009338.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-24
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

The existing cutting device for automotive protective film production cannot cut the protective film into a fixed length, resulting in a complex construction step, reducing construction efficiency, and posing a safety hazard of manually pushing the protective film.

Method used

A cutting mechanism including a servo motor, a servo motor controller, an active roller, a driven roller and a cutting knife is designed. The servo motor controller accurately controls the number and speed of the rotation rings of the servo motor, realizes the fixed length of the protective film, and automatically conveys the protective film through the adjustment component to reduce manual operation.

Benefits of technology

Cutting the protective film into a fixed length is achieved, the construction steps are simplified, the construction efficiency is improved, and the protection film is automatically conveyed, which reduces safety risks.

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Abstract

The utility model provides a cutting device for automobile protective film production, which belongs to the field of automobile protective film production and comprises a workbench, a cutting mechanism for cutting a protective film is arranged at the top of the workbench, and an adjusting component is arranged on one side of the cutting mechanism. According to the utility model, through the arranged cutting mechanism, the function of cutting the protective film into fixed length is realized, and in the cutting mechanism, the servo motor controller can accurately control the number of rotation turns and speed of the servo motor by adjusting the number and frequency of pulse signals, so that the cutting efficiency is improved. According to the protective film cutting device, the driving roller and the driven roller are driven to move by a fixed distance, so that the protective film between the driving roller and the driven roller is moved by a fixed distance, the protective film is cut into a fixed length, and the problems that in the prior art, the protective film cannot be cut into a fixed length, a film pasting worker needs to frequently measure and cut during construction, the construction steps are complicated, and the construction efficiency is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the field of automobile protective film production, and more specifically, to a cutting device for automobile protective film production. Background Art

[0002] Automobile protective films, as a kind of automobile protection products, are mainly divided into two categories: heat insulation films pasted on automobile glass windows and protective films pasted on automobile paint surfaces. When producing protective films, a cutting device is needed to cut the protective films into required sizes, so as to facilitate the construction of workers.

[0003] After retrieval, in the prior art, a Chinese patent with the patent publication number CN217620951U discloses "a cutting device for automobile protective film production, including a base, a lifting mechanism and a replacement mechanism. The replacement mechanism includes a mounting frame, a driving component, two sleeves, two clamping plates and a blade. The blade can be driven by the lifting mechanism to cut the protective film. When the blade needs to be replaced, the driving component is started, and the driving component works to drive the two sleeves to move away from each other. The two sleeves drive the two clamping plates to move. At this time, the blade can be removed, and then a new blade is inserted into the two clamping plates. The driving component is started to reverse, driving the two sleeves to move closer to each other. The two sleeves drive the two clamping plates to move towards the side close to the blade and clamp the blade, thus completing the replacement of the blade, and solving the problem that when replacing the blade of the existing cutting equipment, multiple screws on the cutting equipment need to be removed one by one, increasing the workload of the staff", but there are still the following defects:

[0004] (1) However, when this device is in use, it cannot cut the protective film into a fixed length. When the film applicator constructs, it is still necessary to frequently measure and cut, which complicates the construction steps and thus reduces the construction efficiency;

[0005] (2) However, when this device is in use, the user still needs to manually push the protective film under the blade. Therefore, when cutting the protective film, if a safety accident occurs, it still needs to be improved.

[0006] Therefore, we make improvements on this and propose a cutting device for automobile protective film production. Content of the Utility Model

[0007] The purpose of the utility model is to address the problem that a cutting device for automobile protective film production currently on the market cannot cut the protective film into a fixed length. When the film applicator constructs, it is still necessary to frequently measure and cut, which complicates the construction steps and thus reduces the construction efficiency. To achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions: a cutting device for automobile protective film production to improve the above problems. Specifically, the utility model is as follows:

[0008] It includes a workbench, and a cutting mechanism for cutting the protective film is arranged on the top of the workbench, and an adjusting component is arranged on one side of the cutting mechanism;

[0009] The cutting mechanism includes a servo motor, a servo motor controller, a driving roller, a first fixing plate, a second fixing plate, a driven roller, a support frame, a cylinder and a cutting knife. The servo motor is bolted to the side wall of the workbench, the servo motor controller is arranged on one side of the servo motor, the driving roller is rotatably connected to the inside of the workbench, the first fixing plate and the second fixing plate are both bolted to the top of the workbench, the driven roller is arranged on the opposite side between the first fixing plate and the second fixing plate, the support frame is bolted to the side wall of the workbench, the cylinder is bolted to the top of the support frame, the cutting knife is fixedly connected to the output end of the cylinder, the output end of the servo motor is fixedly connected to one end of the driving roller, the servo motor controller is electrically connected to the servo motor, and the driving roller is higher than the upper surface of the workbench.

[0010] As a preferred technical solution of the present utility model, the adjusting component includes an adjusting groove, a connecting part, a lead screw, a stabilizing rod and a rotating ring. The adjusting groove is opened on the side walls of the first fixing plate and the second fixing plate, the connecting part is rotatably connected to both ends of the driven roller, the lead screw and the stabilizing rod are respectively rotatably connected to the tops of the two connecting parts, the top end of the lead screw is threadedly connected to the first fixing plate, and the rotating ring is welded to the top of the lead screw.

[0011] As a preferred technical solution of the present utility model, guide grooves are opened on the inner walls of the support frame, and both ends of the cutting knife are located inside the guide grooves and are slidably connected to the guide grooves.

[0012] As a preferred technical solution of the present utility model, a placement groove is opened on the top of the workbench, and a conveyor belt for conveying the cut protective film is arranged inside the placement groove.

[0013] As a preferred technical solution of the present utility model, a guiding frame for guiding the discharged protective film is bolted to one end of the workbench, and a storage box is bolted to the bottom of the guiding frame.

[0014] As a preferred technical solution of the present utility model, support legs for supporting the workbench are bolted to the bottom of the workbench, and the number of the support legs is four and they are evenly distributed.

[0015] As a preferred technical solution of the present utility model, a rectangular groove is opened on the side wall of the workbench, and a cleaning brush is slidably connected inside the rectangular groove.

[0016] Compared with the prior art, the beneficial effects of the present utility model:

[0017] 1. Through the provided cutting mechanism, the function of cutting the protective film into a fixed length is achieved. In the cutting mechanism, the servo motor controller can precisely control the number of rotations and speed of the servo motor by adjusting the quantity and frequency of the pulse signals. As a result, the protective film located between the driving roller and the driven roller moves a fixed distance, thereby cutting the protective film into a fixed length. This solves the problem in the prior art that the protective film cannot be cut into a fixed length. When the film applicator is constructing, frequent measurement and cutting are required, which complicates the construction steps and thus reduces the construction efficiency.

[0018] 2. Through the provided adjusting component, the function of improving the conveying efficiency of the protective film is achieved. In the adjusting component, by rotating the lead screw, the distance between the driven roller and the driving roller can be adjusted, enabling the protective film to be firmly squeezed and fixed. As a result, manual feeding is not required, thereby improving the efficiency of conveying the protective film. At the same time, the device can also be applied to protective films of different thicknesses, solving the problem in the prior art that the user needs to manually push the protective film under the blade, which may lead to safety accidents when cutting the protective film. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 FIG. 1 is a schematic structural view of a cutting device for producing automotive protective films provided by the present utility model;

[0020] Figure 2 FIG. 2 is a front view of a cutting device for producing automotive protective films provided by the present utility model;

[0021] Figure 3 FIG. 3 is a three-dimensional sectional view taken along line A - A of a cutting device for producing automotive protective films provided by the present utility model Figure 2 in FIG. 1;

[0022] Figure 4 FIG. 4 is a schematic structural view of a placement groove of a cutting device for producing automotive protective films provided by the present utility model;

[0023] Figure 5 FIG. 5 is a schematic structural view of an adjusting component of a cutting device for producing automotive protective films provided by the present utility model;

[0024] Figure 6 FIG. 6 is an enlarged view of part A of a cutting device for producing automotive protective films provided by the present utility model Figure 3 in FIG. 1.

[0025] Reference numerals in the figures:

[0026] 1. Workbench; 2. Cutting mechanism; 3. Adjusting component; 4. Guide groove; 5. Placing groove; 6. Conveyor belt; 7. Guide frame; 8. Storage box; 9. Support leg; 10. Rectangular groove; 11. Cleaning brush; 201. Servo motor; 202. Servo motor controller; 203. Driving roller; 204. First fixing plate; 205. Second fixing plate; 206. Driven roller; 207. Support frame; 208. Cylinder; 209. Cutting knife; 301. Adjusting groove; 302. Connecting part; 303. Lead screw; 304. Stabilizing rod; 305. Rotating ring. Detailed implementation manners

[0027] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Apparently, the described embodiments are some but not all of the embodiments of the present utility model.

[0028] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the claimed present utility model, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0029] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.

[0030] It should be noted that like reference numerals and letters denote like items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0031] Refer to Figures 1 to 6 , the present utility model provides a technical solution:

[0032] A cutting device for producing automotive protective films, comprising a workbench 1, a cutting mechanism 2 for cutting the protective film is arranged on the top of the workbench 1, and an adjusting component 3 is arranged on one side of the cutting mechanism 2;

[0033] The cutting mechanism 2 includes a servo motor 201, a servo motor controller 202, a driving roller 203, a first fixing plate 204, a second fixing plate 205, a driven roller 206, a support frame 207, a cylinder 208 and a cutting knife 209. The servo motor 201 is bolted to the side wall of the workbench 1, the servo motor controller 202 is arranged on one side of the servo motor 201, the driving roller 203 is rotatably connected to the inside of the workbench 1, the first fixing plate 204 and the second fixing plate 205 are both bolted to the top of the workbench 1, the driven roller 206 is arranged on the facing side between the first fixing plate 204 and the second fixing plate 205, the support frame 207 is bolted to the side wall of the workbench 1, the cylinder 208 is bolted to the top of the support frame 207, the cutting knife 209 is fixedly connected to the output end of the cylinder 208, the output end of the servo motor 201 is fixedly connected to one end of the driving roller 203, the servo motor controller 202 is electrically connected to the servo motor 201, and the driving roller 203 is higher than the upper surface of the workbench 1.

[0034] Specifically, as Figure 4 shown, a guiding groove 4 is formed on the inner wall of the support frame 207, and both ends of the cutting knife 209 are located inside the guiding groove 4 and are slidably connected to the guiding groove 4.

[0035] Specifically, as Figure 4 shown, a placing groove 5 is formed on the top of the workbench 1, and a conveyor belt 6 for conveying the cut protective film is arranged inside the placing groove 5.

[0036] Specifically, as Figure 1 shown, a guiding frame 7 for guiding the discharged protective film is bolted to one end of the workbench 1, and a storage box 8 is bolted to the bottom of the guiding frame 7.

[0037] Specifically, as Figure 1 shown, support legs 9 for supporting the workbench 1 are bolted to the bottom of the workbench 1, and the number of the support legs 9 is four and they are evenly distributed.

[0038] Specifically, as Figure 6 shown, a rectangular groove 10 is formed on the side wall of the workbench 1, and a cleaning brush 11 is slidably connected to the inside of the rectangular groove 10.

[0039] Specifically, as Figure 5 shown, the adjusting assembly 3 includes an adjusting groove 301, a connecting part 302, a lead screw 303, a stabilizing rod 304 and a rotating ring 305. The adjusting groove 301 is formed on the side walls of the first fixing plate 204 and the second fixing plate 205, the connecting part 302 is rotatably connected to both ends of the driven roller 206, the lead screw 303 and the stabilizing rod 304 are respectively rotatably connected to the tops of the two connecting parts 302, the top end of the lead screw 303 is threadedly connected to the first fixing plate 204, and the rotating ring 305 is welded to the top of the lead screw 303.

[0040] Specifically, when the cutting device for producing automotive protective films is in use: The user picks up the protective film and feeds one end of it between the driving roller 203 and the driven roller 206. By rotating the lead screw 303, the distance between the connecting part 302 and between the driven roller 206 and the driving roller 203 can be adjusted, so as to convey protective films of different thicknesses. Then, the servo motor 201, the servo motor controller 202 and an external power source are connected. Next, the servo motor controller 202 can precisely control the number of rotation turns and the speed of the servo motor 201 by adjusting the quantity and frequency of pulse signals, so that the servo motor 201 drives the driving roller 203 to rotate a certain number of turns, and thus the length of the sent-out protective film is the same. When the driving roller 203 stops rotating after a certain number of turns, the user can start the cylinder 208, and the cylinder 208 drives the cutting knife 209 to descend along the inside of the guiding groove 4, so as to cut the protective film. After cutting is completed, the user starts the conveyor belt 6, and then places the protective film on the conveyor belt 6, so that the conveyor belt 6 drives the protective film into the inside of the guiding frame 7 and the storage box 8, thus completing the cutting. When multiple protective films need to be cut, the above steps can be repeated. After cutting is completed, take out the cleaning brush 11 and then clean the top of the workbench 1.

[0041] All technical features in this embodiment can be freely combined according to actual needs.

[0042] The above embodiment is a preferred implementation scheme of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the technical solution is within the protection scope of the present invention.

Claims

1. A cutting device for producing automobile protective film, comprising a workbench (1), characterized in that: A cutting mechanism (2) for cutting the protective film is arranged on the top of the workbench (1), and an adjustment component (3) is arranged on one side of the cutting mechanism (2); The cutting mechanism (2) comprises a servo motor (201), a servo motor controller (202), an active roller (203), a first fixed plate (204), a second fixed plate (205), a driven roller (206), a support frame (207), a cylinder (208) and a cutting knife (209), wherein the servo motor (201) is bolted to a side wall of a workbench (1), the servo motor controller (202) is arranged on one side of the servo motor (201), the active roller (203) is rotatably connected to the inside of the workbench (1), the first fixed plate (204) and the second fixed plate (205) are both bolted to the workbench (1), and the driven roller (206) is driven to the workbench (1). The driven roller (206) is arranged on the opposite sides between the first fixed plate (204) and the second fixed plate (205), the support frame (207) is bolted to the side wall of the workbench (1), the cylinder (208) is bolted to the top of the support frame (207), the cutting knife (209) is fixedly connected to the output end of the cylinder (208), the output end of the servo motor (201) is fixedly connected to one end of the active roller (203), the servo motor controller (202) is connected to the servo motor (201) by electrical signals, and the active roller (203) is higher than the upper surface of the workbench (1).

2. A cutting device for producing automobile protective film according to claim 1, characterized in that: The adjustment assembly (3) comprises an adjustment groove (301), a connecting portion (302), a screw rod (303), a stabilizing rod (304) and a rotating ring (305); the adjustment groove (301) is provided on the side walls of the first fixed plate (204) and the second fixed plate (205); the connecting portion (302) is rotatably connected to the two ends of the driven roller (206); the screw rod (303) and the stabilizing rod (304) are rotatably connected to the tops of the two connecting portions (302) respectively; the top end of the screw rod (303) is threadedly connected to the first fixed plate (204); and the rotating ring (305) is welded to the top of the screw rod (303).

3. A cutting device for producing automobile protective film according to claim 1, characterized in that: A guide groove (4) is provided on the inner wall of the support frame (207), and both ends of the cutting knife (209) are located inside the guide groove (4) and are slidably connected to the guide groove (4).

4. A cutting device for producing automobile protective film according to claim 1, characterized in that: A placement groove (5) is provided on the top of the workbench (1), and a conveyor belt (6) for conveying the cut protective film is provided inside the placement groove (5).

5. The cutting device for producing automobile protective film according to claim 1, characterized in that: A guide frame (7) for guiding the discharged protective film is bolted to one end of the workbench (1), and a storage box (8) is bolted to the bottom of the guide frame (7).

6. A cutting device for producing automobile protective film according to claim 1, characterized in that: The bottom of the workbench (1) is bolted with support legs (9) for supporting the workbench (1), and the number of the support legs (9) is four and they are evenly distributed.

7. A cutting device for producing automobile protective film according to claim 1, characterized in that: A rectangular groove (10) is provided on the side wall of the workbench (1), and a cleaning brush (11) is slidably connected inside the rectangular groove (10).

Citation Information

Patent Citations

  • Cutting device for automobile protective film production

    CN217620951U