Novel PVC material cutting die
By designing a new type of PVC material knife mold, using the matching design of the limiting mechanism and rubber contacts, the problem of the thicker sponge block rising together during the cutting process is solved, and the automatic separation and efficient processing of the sponge block are achieved.
Patent Information
- Application Number
- CN202421976944.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-15
AI Technical Summary
During the cutting process of thicker PVC sponge blocks, the cut sponge is easily raised with the peripheral sponge after the knife mold is embedded, which requires manual separation, which increases processing steps and reduces efficiency.
A new type of PVC material knife mold is designed, including a support table and a stamping mechanism. It adopts a design that combines the limiting mechanism and rubber contacts. By adjusting the height of the limiting enclosure and the wrapping of the rubber contacts, limiting and automatic separation of the sponge block is achieved.
Automatic separation of sponge blocks is realized, the steps of manual separation are reduced, processing efficiency is improved, and sponge blocks of different specifications and thicknesses are adapted.
Smart Images

Figure CN223013344U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of die molds, and in particular, to a new type of PVC material die mold. Background Technique
[0002] Polyvinyl chloride plastic is polymerized from vinyl chloride monomers and is one of the commonly used thermoplastic plastics. Its trade name is simply referred to as "chloroplastics", and its English abbreviation is PVC.
[0003] Common sponge blocks made of PVC often need to be stamped and cut by a die mold with a predetermined shape to meet the requirements of the design pattern. However, for relatively thick sponge blocks, after the die mold is embedded in it, the friction generated is relatively large, which easily causes the cut sponge and the surrounding sponge to rise together with the die mold after cutting, and then workers are required to separate it from the die mold, adding processing steps and reducing processing efficiency.
[0004] The above information disclosed in this background technique is only used to increase the understanding of the background of this application. Therefore, it may include prior art that is not known to those of ordinary skill in the art. Content of the Utility Model
[0005] In order to solve the problem that for relatively thick sponge blocks, after the die mold is embedded in it, it is easy for the cut sponge and the surrounding sponge to rise together with the die mold after cutting, and subsequent manual separation is required, this application provides a new type of PVC material die mold. The new type of PVC material die mold provided by this application adopts the following technical solutions:
[0006] A new type of PVC material die mold, including a support table and a stamping mechanism. A bottom plate is installed on the upper surface of the support table. Support columns are fixed at the four corners of the upper surface of the bottom plate. A top plate is fixed between the tops of the four support columns. A limiting mechanism for limiting the sponge block is installed between the top plate and the bottom plate;
[0007] Connecting rods are fixedly connected to both sides of the lower surface of the top plate. A fixing plate is installed between the bottoms of the two connecting rods on both sides. Ejector rods are installed on both sides of the lower surface of the fixing plate, and the bottoms of the ejector rods are wrapped with rubber contact heads.
[0008] Preferably, the limiting mechanism includes four rectangular adjusting sleeves, four rectangular adjusting rods, four fastening nuts, and a limiting fence. The four rectangular adjusting sleeves are respectively fixed on both sides of the lower surface of the top plate. The four rectangular adjusting rods are sequentially sleeved inside the corresponding rectangular adjusting sleeves. The four fastening nuts are screwed on the bottoms of the four rectangular adjusting sleeves. The limiting fence is installed between the bottoms of the four rectangular adjusting rods.
[0009] Preferably, the stamping mechanism includes a hydraulic cylinder, a lower pressing frame, and a die body. The hydraulic cylinder is installed on the lower surface of the top plate, the lower pressing frame is installed at the bottom of the hydraulic cylinder, and the die body is installed below the lower pressing frame.
[0010] Preferably, guide plates are fixed on both sides of the upper surface of the die body, and the outside of the guide plates sequentially penetrates through the inside of the fixing plate and the top plate from bottom to top.
[0011] Preferably, a rectangular notch is formed inside the fixing plate, so that the lower pressing frame can move within the notch.
[0012] In summary, the present application includes the following beneficial technical effects:
[0013] By adjusting the position heights of the rectangular adjusting rod and the limiting fence, the distance between the limiting fence and the bottom plate is adapted to the sponge block to be stamped and cut, so that the outer part of the sponge block can be limited. Cooperating with the four ejector rods and the rubber contact heads, the sponge block cut and stuck inside the die body can be ejected and separated. The whole process does not require the staff to manually separate the sponge stuck outside the die body, saving operation steps and improving processing efficiency. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the main body of the die mold in the application embodiment;
[0015] Figure 2 is a schematic structural diagram of the internal details between the top plate and the bottom plate in the application embodiment;
[0016] Figure 3 is a schematic structural diagram of the details of the fixing plate and the limiting fence in the application embodiment.
[0017] Description of the reference numerals: 1, top plate; 2, rectangular adjusting sleeve; 3, rectangular adjusting rod; 4, limiting fence; 5, die body; 6, lower pressing frame; 7, fixing plate; 8, hydraulic cylinder; 9, guide plate; 10, support column; 11, fastening nut; 12, bottom plate; 13, support table; 14, rubber contact head; 15, ejector rod; 16, connecting rod. Detailed Embodiment
[0018] The following further describes the present application in detail Figures 1 - 3 with reference to the attached
[0019] The embodiment of the present application discloses a new type of PVC material die mold. Refer to Figure 1 and Figure 2 and Figure 3, a new type of PVC material die mold, including a support table 13 and a stamping mechanism. A bottom plate 12 is installed on the upper surface of the support table 13. The sponge block placed on the upper surface of the bottom plate 12 can be processed by the stamping mechanism. At the same time, support columns 10 are fixed at the four corners of the upper surface of the bottom plate 12. A top plate 1 is fixed between the tops of the four support columns 10. A limiting mechanism for limiting the sponge block is installed between the top plate 1 and the bottom plate 12. The peripheral part of the sponge block can be limited by the limiting mechanism to prevent it from moving up with the stamping mechanism;
[0020] At the same time, connecting rods 16 are fixedly connected to both sides of the lower surface of the top plate 1. A fixing plate 7 is installed between the bottoms of the two connecting rods 16. Ejector rods 15 are installed on both sides of the lower surface of the fixing plate 7, and rubber contact heads 14 are wrapped around the bottoms of the ejector rods 15. By cooperating with the four ejector rods 15 and the rubber contact heads 14, the sponge block cut and stuck inside the stamping mechanism can be ejected.
[0021] Refer to Figure 1 and Figure 2 , the limiting mechanism includes four rectangular adjusting sleeves 2, four rectangular adjusting rods 3, four fastening nuts 11 and a limiting fence 4. The four rectangular adjusting sleeves 2 are respectively fixed on both sides of the lower surface of the top plate 1. The four rectangular adjusting rods 3 are sequentially sleeved inside the corresponding rectangular adjusting sleeves 2. The four fastening nuts 11 are screwed onto the bottoms of the four rectangular adjusting sleeves 2. The limiting fence 4 is installed between the bottoms of the four rectangular adjusting rods 3. The rectangular adjusting rod 3 can move inside the rectangular adjusting sleeve 2 to change the position height of the limiting fence 4, which is convenient for adapting to sponge blocks of different specifications and thicknesses. At the same time, by screwing the fastening nut 11 into the rectangular adjusting sleeve 2 and the fastening nut 11 abuts against the outer surface of the rectangular adjusting rod 3, it is convenient to limit the rectangular adjusting rod 3 to ensure the stability of the limiting fence 4 after adjustment.
[0022] Refer to Figure 1 and Figure 2 , the stamping mechanism includes a hydraulic cylinder 8, a lower pressing frame 6 and a die body 5. The hydraulic cylinder 8 is installed on the lower surface of the top plate 1. The lower pressing frame 6 is installed at the bottom of the hydraulic cylinder 8. The die body 5 is installed below the lower pressing frame 6. By starting the hydraulic cylinder 8, the bottom of the hydraulic cylinder 8 can push the lower pressing frame 6 downward, and then the lower pressing frame 6 pushes the die body 5 downward to realize the stamping and cutting of the sponge block.
[0023] Refer to Figure 1 and Figure 2 , guide plates 9 are fixed on both sides of the upper surface of the die body 5, and the guide plates 9 penetrate through the fixing plate 7 and the inside of the top plate 1 from bottom to top in sequence, which is convenient for limiting both sides of the die body 5 and improving the stability of the trajectory when the die body 5 moves up and down.
[0024] Refer to Figure 1 and Figure 2 andFigure 3 , a rectangular notch is formed inside the fixing plate 7, so that the lower pressing frame 6 can move within the notch, avoiding affecting the up and down movement of the die body 5 and facilitating the processing of the sponge block by the die body 5.
[0025] The implementation principle of a new type of PVC material die mold in the embodiment of the present application is as follows:
[0026] During use, first loosen the four fastening nuts 11 in sequence, adjust the position height of the rectangular adjusting rod 3 and the limiting fence 4, so that the distance between the limiting fence 4 and the bottom plate 12 is adapted to the sponge block to be punched and cut. Then place the sponge block to be processed on the upper surface of the bottom plate 12, start the hydraulic cylinder 8, so that the bottom of the hydraulic cylinder 8 can push the lower pressing frame 6 downward, and then the lower pressing frame 6 pushes the die body 5 downward to realize the punching and cutting of the sponge block;
[0027] When the cutting is completed, start the hydraulic cylinder 8 again to drive the die body 5 to move upward. At this time, the limiting fence 4 can limit the sponge block on the periphery of the cut to prevent it from moving upward synchronously with the die body 5. At the same time, by cooperating with the four ejector rods 15 and the rubber contact heads 14, the sponge block cut and stuck inside the die body 5 can be ejected and separated. The whole process does not require the staff to manually separate the sponge stuck outside the die body 5, saving operation steps and improving processing efficiency.
[0028] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, and can also be the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object to be described changes, the relative position relationship may change;
[0029] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0030] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
[0031] The above are all the preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered by the protection scope of the present application.
Claims
1. A novel PVC material cutting die mold, comprising a support platform (13) and a punching mechanism, characterized in that: A bottom plate (12) is installed on the upper surface of the support platform (13), support columns (10) are fixed at four corners of the upper surface of the bottom plate (12), a top plate (1) is fixed between the tops of the four support columns (10), and a limiting mechanism for limiting the position of the sponge block is installed between the top plate (1) and the bottom plate (12); Connecting rods (16) are fixedly connected to both sides of the lower surface of the top plate (1), a fixing plate (7) is installed between the bottoms of the connecting rods (16) on both sides, and top rods (15) are installed on both sides of the lower surface of the fixing plate (7), and the bottoms of the top rods (15) are wrapped with rubber contacts (14).
2. A new type of PVC material cutting die mold according to claim 1, characterized in that: The limiting mechanism comprises four rectangular adjustment sleeves (2), four rectangular adjustment rods (3), four fastening nuts (11) and a limiting enclosure (4); the four rectangular adjustment sleeves (2) are respectively fixed on both sides of the lower surface of the top plate (1); the four rectangular adjustment rods (3) are sequentially sleeved inside the corresponding rectangular adjustment sleeves (2); the four fastening nuts (11) are screwed on the bottom of the four rectangular adjustment sleeves (2); and the limiting enclosure (4) is installed between the bottoms of the four rectangular adjustment rods (3).
3. A new type of PVC material cutting die mold according to claim 1, characterized in that: The punching mechanism comprises a hydraulic cylinder (8), a lower pressing frame (6) and a die cutter body (5); the hydraulic cylinder (8) is mounted on the lower surface of the top plate (1); the lower pressing frame (6) is mounted on the bottom of the hydraulic cylinder (8); and the die cutter body (5) is mounted below the lower pressing frame (6).
4. A new type of PVC material cutting die mold according to claim 3, characterized in that: Guide plates (9) are fixed on both sides of the upper surface of the knife die body (5), and the outside of the guide plates (9) passes through the inside of the fixed plate (7) and the top plate (1) in sequence from bottom to top.
5. A new type of PVC material cutting die mold according to claim 4, characterized in that: A rectangular notch is provided inside the fixing plate (7), so that the lower pressing frame (6) can move in the notch.