Film cutting dust removal equipment

By designing a film cutting and dust removal equipment including a lower suction nozzle, an upper suction nozzle and a negative pressure generator, the problem of dust dispersion and retention during the film cutting process is solved, the effect of effective dust removal is achieved, and the film quality and workshop cleaning level are improved.

CN223013346UActive Publication Date: 2025-06-24TAICANG SIDIKE NEW MATERIALS SCI & TECH CO LTD +1
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Patent Information

Application Number
CN202422085804.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-24
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The dust generated during film cutting will disperse in the workshop air and stay on the film surface, affecting the film quality and posing safety hazards.

Method used

A thin film cutting and dust removal device is designed, including a lower suction nozzle, an upper suction nozzle, and a negative pressure generator. The lower suction nozzle and the upper suction nozzle are arranged at intervals to form a channel that moves the edge of the film. Multiple suction ports are evenly distributed on the upper and lower sides of the channel. Each suction port is in communication with the negative pressure generator, and the distance between the suction port and the film is adjusted through the detection device and the lifting driving structure.

Benefits of technology

Effectively remove dust generated during film cutting, prevent dust from dispersing and retention, improve film quality and workshop cleaning level, extend the service life of the filter, and promote the recycling and utilization of dust particles.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223013346U_ABST
Patent Text Reader

Abstract

The utility model discloses film cutting dust removal equipment, which belongs to the technical field of film production, and comprises a lower suction nozzle, an upper suction nozzle and a negative pressure generator, the lower suction nozzle and the upper suction nozzle are arranged at intervals to form a channel for moving the edge of a film, the lower suction nozzle and the upper suction nozzle are respectively provided with a plurality of exhaust inlets, and the exhaust inlets are communicated with the negative pressure generator. The lower suction nozzle and the upper suction nozzle are arranged in the channel, the multiple air suction openings are located in the upper side and the lower side of the channel, the interiors of the lower suction nozzle and the upper suction nozzle are of hollow structures, and each air suction opening is communicated with a negative pressure generator. The design is adopted, when a film is cut, the cut film moves into the channel between the lower suction nozzle and the upper suction nozzle, and the air suction openings suck dust in the film and air; and dust is prevented from being dispersed in workshop air and detained on the surface of the film.
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Description

Technical Field

[0001] The utility model relates to the technical field of film production, in particular to film cutting and dust removal equipment. Background Art

[0002] During the film production process, the film needs to be cut because the film edge is uneven or wide film needs to be split into narrow films. During the film cutting process, dust will be generated at the cutting point. The dust will diffuse in the workshop air and stay on the film surface, affecting the film quality and causing safety hazards. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, one of the objectives of the utility model is to provide a film cutting dust removal device capable of removing dust generated during the film cutting process.

[0004] One of the purposes of the utility model is achieved by the following technical solution:

[0005] A film cutting dust removal device comprises a lower suction nozzle, an upper suction nozzle and a negative pressure generator. The lower suction nozzle and the upper suction nozzle are arranged at intervals to form a channel for the edge of the film to move. The lower suction nozzle and the upper suction nozzle are both provided with suction ports. There are multiple suction ports, and the multiple suction ports are located on the upper and lower sides of the channel. The lower suction nozzle and the upper suction nozzle have hollow structures inside, and each of the suction ports is connected to the negative pressure generator.

[0006] Furthermore, the film cutting and dust removal equipment also includes a detection device and a lifting drive structure, the detection device is installed on the lower suction nozzle and / or the upper suction nozzle, the lifting drive structure is transmission-connected to the lower suction nozzle and / or the upper suction nozzle, the detection device detects the distance between the suction port and the film, and the lifting drive structure drives the lower suction nozzle and / or the upper suction nozzle to move to adjust the distance between the suction port and the film.

[0007] Furthermore, the film cutting and dust removal equipment also includes a connecting block, which is fixed to the side of the lower suction nozzle and the upper suction nozzle, and the lifting drive structure is transmission-connected to the connecting block.

[0008] Furthermore, the lower suction nozzle is parallel to the upper suction nozzle.

[0009] Furthermore, the film cutting dust removal equipment also includes a negative pressure pipe, which is connected to the connecting block. The connecting block is a hollow structure, and the air suction port is connected to the negative pressure generator through the connecting block and the negative pressure pipe.

[0010] Further, the film cutting and dust removal device further includes a filter screen and a dust collection bag. The air outlet of the negative pressure generator is connected to the dust collection bag, and the dust collection bag is filtered through the filter screen from the external environment.

[0011] Further, the number of the detection devices is two, and the two detection devices are respectively fixed on the lower suction nozzle and the upper suction nozzle.

[0012] Further, the detection device and the air suction port are located in the same plane.

[0013] Further, the detection device is a photoelectric sensor.

[0014] Further, the lifting drive structure is any one of a cylinder, a linear module, and a lead screw.

[0015] Compared with the prior art, the film cutting and dust removal device of the present utility model includes a lower suction nozzle, an upper suction nozzle, and a negative pressure generator. The lower suction nozzle and the upper suction nozzle are arranged at intervals to form a channel for the movement of the film edge. Both the lower suction nozzle and the upper suction nozzle are provided with air suction ports. The number of the air suction ports is multiple, and the multiple air suction ports are evenly distributed on the lower suction nozzle and the upper suction nozzle, and the multiple air suction ports are located on the upper and lower sides of the channel. The interiors of the lower suction nozzle and the upper suction nozzle are hollow structures, and each air suction port is communicated with the negative pressure generator. Through the above design, when the film is cut, the cut film moves into the channel between the lower suction nozzle and the upper suction nozzle, and the air suction ports suck the film and the dust in the air, avoiding the dust from diffusing in the workshop air and remaining on the film surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the use of the film cutting and dust removal device of the present utility model;

[0017] Figure 2 is Figure 1 a partial structure three-dimensional view of the film cutting and dust removal device;

[0018] Figure 3 is Figure 1 a three-dimensional view of the lifting drive structure of the film cutting and dust removal device.

[0019] In the figure: 100, film cutting and dust removal device; 10, lower suction nozzle; 20, upper suction nozzle; 30, air suction port; 40, detection device; 50, connecting block; 60, negative pressure pipe; 70, lifting drive structure; 71, mounting plate; 72, driving body; 73, push rod; 74, fixing plate; 200, cutting knife; 300, film. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there can also be another intermediate component for fixing through the intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be another intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be another intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used herein in the specification of the present utility model are only for the purpose of describing specific embodiments, and are not intended to limit the present utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0023] Please refer to Figures 1 to 3 , a film cutting and dust removal device 100 of the present utility model is used to remove the dust generated during cutting after the film 300 is cut by the cutting knife 200. Therefore, along the moving direction of the film 300 ( Figure 1 arrow direction), the film cutting and dust removal device 100 is located behind the cutting knife 200, and the film 300 first passes through the cutting of the cutting knife 200, and the cut film 300 moves to the film cutting and dust removal device 100 for dust removal.

[0024] The film cutting and dust removal device 100 includes a lower suction nozzle 10, an upper suction nozzle 20, a detection device 40, a connection block 50, a negative pressure pipe 60, a lifting drive structure 70, a negative pressure generating device, a filter screen and a dust collection bag. The lower suction nozzle 10 and the upper suction nozzle 20 are arranged at intervals so as to form a channel for the edge of the film 300 to move between the lower suction nozzle 10 and the upper suction nozzle 20.

[0025] Specifically, both the lower suction nozzle 10 and the upper suction nozzle 20 are in the shape of a cuboid. A plurality of suction openings 30 are provided on the lower surface of the lower suction nozzle 10 and the upper surface of the upper suction nozzle 20, and the plurality of suction openings 30 are evenly arranged. The positions of the plurality of suction openings 30 on the lower surface of the lower suction nozzle 10 and the upper surface of the upper suction nozzle 20 correspond to each other one by one.

[0026] Since the thin film 300 has a planar structure, the lower surface of the lower suction nozzle 10 and the upper surface of the upper suction nozzle 20 are both planar and parallel to each other. A plurality of air channels are provided inside the lower suction nozzle 10 and the upper suction nozzle 20 or they are hollow structures, so that each air suction port 30 is communicated with a negative pressure generating device, and the air suction port 30 can form a negative pressure to suck air and dust on the surface of the thin film 300.

[0027] The detection device 40 is installed on the lower suction nozzle 10 and / or the upper suction nozzle 20, and is used to detect the distance between the thin film 300 and the air suction port 30, so as to adjust the position of the air suction port 30. In the case where the thin film 300 shakes and the tension of the thin film 300 is unstable, the lower suction nozzle 10 and the upper suction nozzle 20 can be driven to move in the vertical direction by the lifting drive structure 70, ensuring that the lower suction nozzle 10 and the upper suction nozzle 20 do not contact the thin film 300, generating friction and generating new dust.

[0028] Specifically, in this embodiment, the number of the detection devices 40 is two, and the two detection devices 40 are respectively installed on the lower suction nozzle 10 and the upper suction nozzle 20. The detection device 40 and the air suction port 30 are located on the same plane. The detection device 40 is a photoelectric sensor.

[0029] The connecting block 50 is fixed to the lower suction nozzle 10 and the upper suction nozzle 20. The connecting block 50 is located at the end of the channel, and the width of the channel is 5 - 10 cm. The connecting block 50 is provided with an air channel inside or is a hollow structure, and the air suction port 30 is communicated with the negative pressure generating device through the connecting block 50.

[0030] The negative pressure pipe 60 is connected to the connecting block 50. The lower suction nozzle 10 and the upper suction nozzle 20 are communicated with the negative pressure generator through the connecting block 50 and the negative pressure pipe 60. The air outlet of the negative pressure generator is connected to a dust collection bag, and the dust collection bag and the external environment are filtered through a filter screen.

[0031] The lifting drive structure 70 is any one of a cylinder, a linear module, and a lead screw. In this embodiment, the lifting drive structure 70 is a cylinder. Specifically, the lifting drive structure 70 includes a mounting plate 71, a driving body 72, a push rod 73, and a fixing plate 74. The driving body 72 is fixed to the mounting plate 71. One end of the push rod 73 is installed on the driving body 72, and the other end of the push rod 73 is fixedly connected to the fixing plate 74. The fixing plate 74 is fixedly connected to the connecting block 50. The extending direction of the push rod 73 is the vertical direction. The push rod 73 of the lifting drive structure 70 drives the connecting block 50 to move in the vertical direction, adjusting the distance between the air suction port 30 and the thin film 300, which can prevent the dust generated by the cutting of the thin film 300 from not being sucked away by the suction nozzle due to a large distance; and can also prevent the thin film 300 from being sucked onto the suction nozzle due to a small distance, causing scratches on the thin film 300 and generating new dust.

[0032] When using a film cutting and dust removal device 100, dust is sucked through the lower suction nozzle 10 and the upper suction nozzle 20, which can effectively eliminate the dust particles dispersed in the workshop air after the film 300 is trimmed and the dust particles remaining on the surface of the film 300. That is, it can reduce the amount of dust in the air, thereby improving the cleanliness level of the dust-free workshop and increasing the service life of the high-efficiency filter in the dust-free workshop; it can also effectively eliminate the dust within 0-8 mm at both ends of the mother roll of the film 300, which causes product degradation, and improve the product yield; it can also collect the dust particles generated by trimming through the collection bag and recycle the collected dust particles by regranulation.

[0033] The above embodiments only express several implementation manners of the present invention, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can be made. These are all equivalent modifications and evolutions made to the above embodiments based on the substantial technology of the present invention, and these all belong to the protection scope of the present invention.

Claims

1. A film cutting dust removal device, characterized in that: It includes a lower suction nozzle, an upper suction nozzle, and a negative pressure generator. The lower suction nozzle and the upper suction nozzle are spaced apart to form a channel for the edge of the film to move. The lower suction nozzle and the upper suction nozzle are both provided with suction ports. There are multiple suction ports, and the multiple suction ports are located on the upper and lower sides of the channel. The lower suction nozzle and the upper suction nozzle have hollow structures inside, and each of the suction ports is connected to the negative pressure generator.

2. The thin film cutting dust removal equipment according to claim 1, characterized in that: The film cutting and dust removal equipment also includes a detection device and a lifting drive structure. The detection device is installed on the lower suction nozzle and / or the upper suction nozzle. The lifting drive structure is transmission-connected to the lower suction nozzle and / or the upper suction nozzle. The detection device detects the distance between the suction port and the film. The lifting drive structure drives the lower suction nozzle and / or the upper suction nozzle to move to adjust the distance between the suction port and the film.

3. The thin film cutting dust removal equipment according to claim 2, characterized in that: The film cutting and dust removal equipment further comprises a connecting block, wherein the connecting block is fixed to the side of the lower suction nozzle and the upper suction nozzle, and the lifting drive structure is transmission-connected to the connecting block.

4. The film cutting dust removal equipment according to claim 3, characterized in that: The lower suction nozzle is parallel to the upper suction nozzle.

5. The film cutting dust removal equipment according to claim 3, characterized in that: The film cutting dust removal equipment also includes a negative pressure pipe, which is connected to the connecting block. The connecting block is a hollow structure, and the air suction port is connected to the negative pressure generator through the connecting block and the negative pressure pipe.

6. The film cutting dust removal device according to claim 5, characterized in that: The film cutting dust removal equipment also includes a filter and a dust bag. The air outlet of the negative pressure generator is connected to the dust bag. The dust bag and the external environment are filtered through the filter.

7. The film cutting dust removal equipment according to claim 2, characterized in that: The number of the detection devices is two, and the two detection devices are respectively fixed to the lower suction nozzle and the upper suction nozzle.

8. The thin film cutting dust removal equipment according to claim 2, characterized in that: The detection device and the air suction port are located on the same plane.

9. The film cutting dust removal equipment according to claim 2, characterized in that: The detection device is a photoelectric sensor.

10. The film cutting dust removal equipment according to claim 2, characterized in that: The lifting drive structure is any one of a cylinder, a linear module, and a lead screw.