Machining die for assembled wall component with reserved hole

Abstract

The utility model relates to the technical field of component machining, in particular to an assembled wall component machining mold with a reserved hole, which comprises a box body, a pouring groove is formed in one side of the box body, a pre-pipe fitting is arranged in the pouring groove, the pre-pipe fitting is used for providing the reserved hole for the installation of a pipeline, and the box body is connected with a fixing mechanism. And the fixing mechanism is used for fixing the position of the pre-pipe fitting in the pouring groove. The pipeline mounting structure has the effect that the convenience of mounting the pipeline on the wall body is improved.

Description

Technical Field

[0001] This application relates to the technical field of component processing, and particularly to a processing mold for an assembled wall component with a reserved hole. Background Art

[0002] Due to its characteristics of easy processing, high temperature resistance, good sound insulation, and convenient construction, concrete blocks are very commonly used in construction projects.

[0003] However, there are often many pipes that need to pass through the concrete block wall in a building. The existing treatment methods generally are: at the position where the pipe needs to pass through, a hole slightly larger than the outer diameter of the pipe is chiseled in the wall. After the pipe is inserted and fixed, the gap left between the pipe and the wall is filled with materials such as cement.

[0004] This method has obvious defects: (1) The gaps between the pipe and the wall are uneven and may be relatively large, resulting in a decline in various performances of the wall after filling; (2) A large amount of debris will be generated after chiseling the hole in the wall, which is inconvenient to clean, and the debris falling from a height also poses a certain safety hazard to the surrounding construction workers; (3) The forming effect of the wall is poor and the aesthetics is insufficient. Utility Model Content

[0005] In order to improve the convenience of installing the pipe on the wall and reduce the possibility of performance decline, inconvenient cleaning of crushed stones, safety hazards, and insufficient aesthetics caused by chiseling holes in the wall, this application provides a processing mold for an assembled wall component with a reserved hole.

[0006] A processing mold for an assembled wall component with a reserved hole provided by this application adopts the following technical solution:

[0007] A processing mold for an assembled wall component with a reserved hole includes a box body. A pouring groove is provided on one side of the box body. A pre-pipe member is arranged in the pouring groove. The pre-pipe member is used to provide a reserved hole for the installation of the pipe. The box body is connected with a fixing mechanism, and the fixing mechanism is used to fix the position of the pre-pipe member in the pouring groove.

[0008] By adopting the above technical solution, when it is necessary to install pipelines on the wall, this mold is used for processing wall components. The pre-pipe fittings are placed in the pouring groove according to the design requirements, and the pre-pipe fittings are fixed in the pouring groove by the fixing mechanism. Subsequently, the concrete pouring work is carried out. After the concrete solidifies to form concrete blocks, the mold is removed, and the wall components are made, leaving accurate reserved holes for subsequent pipeline installation. It can easily form reserved holes in the wall components, thus facilitating the installation of pipelines, solving the defect that it is difficult to reserve holes on the wall in the traditional processing method, reducing the possibility of performance degradation, inconvenient cleaning of crushed stones, safety hazards and insufficient aesthetics caused by wall drilling, and improving the convenience of installing pipelines on the wall.

[0009] Optionally, the fixing mechanism includes a side bar frame, a middle bar member and a locking assembly. The side bar frame is connected to the box body. The middle bar member is detachably connected to the side bar frame. The middle bar member is located at one end of the pre-pipe fitting away from the box body. The locking assembly is slidably connected to the middle bar member. The locking assembly is used to fix the position of the pre-pipe fitting in the pouring groove.

[0010] By adopting the above technical solution, the middle bar member provides a connection position for the installation of the locking assembly, facilitating the locking assembly to fix the pre-pipe fitting. The middle bar member and the side bar frame are set to be detachably connected, so that after the concrete solidifies, these two parts can be easily separated, making it easier to take out the formed concrete blocks from the mold and improving the demoulding efficiency.

[0011] Optionally, a sliding groove is formed on one side of the middle bar member. The length direction of the sliding groove is parallel to the length direction of the middle bar member. The locking assembly includes a locking screw and a locking nut. The locking screw is threadedly connected to the locking nut. The locking screw is inserted into the sliding groove. The locking screw is slidably connected to the middle bar member through the sliding groove. The locking screw is fixed to the middle bar member by the locking nut. Each pre-pipe fitting is fixed by abutting against a plurality of the locking screws or the locking nuts.

[0012] By adopting the above technical solution, when it is necessary to lock the reserved part, place the preformed part at the designed required position of the reserved hole in the pouring groove, slide multiple locking screws so that the locking screws or locking nuts abut against the preformed part, thereby fixing the position of the preformed part; the threaded fit design of the locking screw and the locking nut not only provides a strong locking force but also has adjustability. By tightening the locking nut, the preformed part can be tightly fixed, reducing the possibility of displacement or inclination of the preformed part during the pouring process. In addition, the threaded fit of the locking screw and the locking nut also allows workers to make fine adjustments when needed, thus further improving the positioning accuracy of the reserved hole. When demoulding is required, simply loosen the nut to easily release the lock, greatly simplifying the demoulding process and reducing the possible damage to the formed concrete block.

[0013] Optionally, a horizontal scale is provided on the side of the middle rail away from the preformed part, and the length direction of the horizontal scale is parallel to the length direction of the middle rail.

[0014] By adopting the above technical solution, when it is necessary to determine the position of the preformed part according to the design requirements, place the preformed part in the pouring groove, slide the locking screw, and move the locking screw to the value of the designed required position of the preformed part on the horizontal scale, so as to determine the position of the preformed part in the pouring groove along the direction parallel to the length of the middle rail. The horizontal scale provides a convenient reference tool for the constructor, making the positioning of the reserved hole faster and more accurate.

[0015] Optionally, the fixing mechanism further includes a disassembly and assembly component, and the middle rail is detachably connected to the side rail frame through the disassembly and assembly component.

[0016] By adopting the above technical solution, the disassembly and assembly component is provided to realize the stable and detachable connection between the middle rail and the side rail frame, strengthening the structural stability of the mold during use and facilitating the constructor to quickly and accurately complete the assembly and disassembly of the mold according to actual needs.

[0017] Optionally, the side rail frame is provided with positioning grooves symmetrically arranged at both ends of the side rail frame, the middle rail is provided with fixing grooves, the disassembly and assembly component includes a disassembly and assembly screw and a disassembly and assembly nut, the disassembly and assembly screw is inserted into the positioning groove and the fixing groove, and the disassembly and assembly nut is threadedly connected to the disassembly and assembly screw. The middle rail is fixed to the side rail frame by screwing the disassembly and assembly screw and the disassembly and assembly nut tightly.

[0018] By adopting the above technical solution, the disassembly and assembly screw is inserted into the positioning groove and the fixing groove, and the assembly and disassembly of the middle railing member and the side railing frame are realized through the thread fit of the disassembly and assembly nut and the disassembly and assembly screw, enabling construction workers to quickly and accurately position and fix the position of the middle railing member according to actual needs, providing convenience for construction workers, reducing the work burden, and improving work efficiency.

[0019] Optionally, the number of the middle railing members is at least two. The side railing frame includes a first side member and a second side member. The length direction of the first side member is perpendicular to the length direction of the middle railing member. The first side member and the second side member are spaced apart and connected end to end to form a rectangular frame shape. The positioning groove is opened on the first side member, and the length direction of the positioning groove is parallel to the length direction of the first side member.

[0020] By adopting the above technical solution, the length direction of the positioning groove is parallel to the length direction of the first side member, which facilitates the adjustment of the position of the middle railing member on the first side member, enables the middle railing member to move to the installation position of the preformed member in the pouring groove, facilitates the locking assembly to fix the preformed member, improves the installation stability of the preformed member, and further improves the aesthetics and practicability of the reserved hole after the concrete is cured, facilitating the installation of pipelines.

[0021] Optionally, a longitudinal scale is provided on the side of the first side member close to the middle railing member, and the length direction of the longitudinal scale is parallel to the length direction of the positioning groove.

[0022] By adopting the above technical solution, when it is necessary to determine the position of the preformed member according to the design requirements, the preformed member is placed in the pouring groove, and the middle railing member slides on the side railing frame through the disassembly and assembly screw, and the middle railing member is moved to the numerical value of the design requirement position of the preformed member on the longitudinal scale, so that the position of the preformed member in the pouring groove along the direction perpendicular to the length direction of the middle railing member is determined. The longitudinal scale provides a convenient reference tool for the constructor, making the positioning of the reserved hole more rapid and accurate.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. When it is necessary to install pipelines on the wall, use this mold to process wall components. Place the preformed member in the pouring groove according to the design requirements, fix the preformed member in the pouring groove by using the fixing mechanism, and then carry out the concrete pouring work. After the concrete solidifies to form concrete blocks, remove the mold, and the wall components are made, leaving accurate reserved holes for subsequent pipeline installation. It can easily form reserved holes in the wall components, thus facilitating the installation of pipelines, solving the defect of difficult reservation of holes on the wall in traditional processing methods, reducing the possibility of performance degradation, inconvenient cleaning of crushed stones, safety hazards and insufficient aesthetics caused by wall drilling, and improving the convenience of pipeline installation on the wall;

[0025] 2. The middle column member provides a connection position for the installation of the locking assembly, facilitating the fixation of the preformed member by the locking assembly. A detachable connection is provided between the middle column member and the side column frame, enabling these two parts to be easily separated after the concrete has cured, thus making it easier to remove the formed concrete block from the mold and improving the demolding efficiency;

[0026] 3. By providing a horizontal scale, it is convenient to adjust the position of the preformed member in the pouring groove along the length direction parallel to the middle column member. By providing a vertical scale, it is convenient to adjust the position of the preformed member in the pouring groove along the length direction perpendicular to the middle column member. Under the action of the horizontal scale and the vertical scale, the position of the preformed member in the pouring groove is adjusted and determined, providing a convenient reference tool for the constructor and making the positioning of the reserved hole more rapid and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic diagram of the overall structure in an embodiment of the present application.

[0028] Figure 2 is a schematic diagram of the disassembly and assembly component structure in an embodiment of the present application.

[0029] Figure 3 is a schematic diagram of the locking component structure in an embodiment of the present application.

[0030] Description of the reference numerals:

[0031] 1. Box body; 11. Bottom plate; 12. First plate member; 13. Second plate member; 2. Pouring groove; 21. Preformed member; 3. Side column frame; 31. First side member; 311. Positioning groove; 312. Vertical scale; 32. Second side member; 4. Middle column member; 41. Sliding groove; 42. Horizontal scale; 5. Locking assembly; 51. Locking screw; 52. Locking nut; 6. Disassembly and assembly component; 61. Disassembly and assembly screw; 62. Disassembly and assembly nut. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] The following is a further detailed description of the present application in conjunction with the attached Figures 1-3 for a more detailed description of the present application.

[0033] The embodiment of the present application discloses a processing mold for an assembled wall member with a reserved hole.

[0034] Refer to Figure 1 and Figure 2, An assembled wall component processing mold with a reserved hole, including a box body 1. A pouring groove 2 is provided on one side of the box body 1. A pre-pipe member 21 is arranged in the pouring groove 2. The pre-pipe member 21 is tubular and is used to provide a reserved hole for the installation of a pipeline. The size of the pre-pipe member 21 is replaced according to the size required by the pipeline. The box body 1 is fixedly connected with a fixing mechanism, and the fixing mechanism is used to fix the position of the pre-pipe member 21 in the pouring groove 2. In this embodiment, the pre-pipe member 21 can be made of steel pipe or PVC pipe. After the concrete is poured and solidified to form a concrete block, it is convenient to take out the pre-pipe member 21 from the concrete block.

[0035] During the construction of the wall, when it is necessary to insert a pipeline through the wall, place the pre-pipe member 21 that meets the pipeline installation size in the pouring groove 2, move the position of the pre-pipe member 21, move the pre-pipe member 21 to the position where the pipeline is designed to be installed, use the fixing mechanism to fix the pre-pipe member 21 in the pouring groove 2, pour the concrete into the pouring groove 2, and stop pouring the concrete until the concrete reaches the height of the designed concrete block. After the concrete is solidified to form a concrete block, take out the concrete block from the pouring groove 2, and then take out the pre-pipe member 21 from the concrete block, so that the position where the pre-pipe member 21 is taken out forms a reserved hole for pipeline installation in the concrete block. Lay the concrete block at the position on the wall where the pipeline needs to be installed, and then insert the pipe into the reserved hole for installation and fixation. There is no need to drill holes in the wall, reducing the possibility of performance degradation, inconvenient cleaning of crushed stones, safety hazards, and insufficient aesthetics caused by wall drilling, and improving the convenience of pipeline installation on the wall.

[0036] The box body 1 includes a bottom plate 11, a first plate member 12 and a second plate member 13. One side of the bottom plate 11 is welded to the first plate member 12, and one side of the bottom plate 11 close to the first plate member 12 is welded to the second plate member 13. The first plate member 12 and the second plate member 13 are arranged at intervals and enclose a rectangular frame. The first plate member 12 and the second plate member 13 are welded to each other. The pouring groove 2 is formed by enclosing the first plate member 12, the second plate member 13 and the bottom plate 11. When the mold needs to be made, the manufacturing method of the box body 1 is simple, and materials can be obtained and made on-site at the construction site, occupying a small working surface and can be reused repeatedly.

[0037] The fixing mechanism includes a side bar frame 3, a middle bar member 4 and a locking assembly 5. The side bar frame 3 is in the shape of a rectangular frame. The side bar frame 3 is sleeved on the first plate member 12 and the second plate member 13, and the inner wall of the side bar frame 3 is fixedly connected to the outer wall of the first plate member 12 or the outer wall of the second plate member 13. The middle bar member 4 is detachably connected to the side bar frame 3. The middle bar member 4 is located at one end of the pre-pipe member 21 away from the bottom plate 11. The locking assembly 5 is connected to the middle bar member 4, and the locking assembly 5 is used to fix the position of the pre-pipe member 21 in the pouring groove 2.

[0038] When concrete pouring is required, the middle railing member 4 is fixedly installed on the side railing frame 3, the pre-pipe member 21 is fixed in the pouring groove 2 through the locking assembly 5, and concrete is poured into the pouring groove 2. After the concrete is cured, the middle railing member 4 is removed from the side railing frame 3, facilitating the removal of the concrete block from the pouring groove 2.

[0039] To improve the connection stability of the middle railing member 4 connected to the side railing frame 3 and reduce the possibility of the offset of the reserved hole caused by the movement of the pre-pipe member 21 during pouring, the fixing mechanism further includes a disassembly and assembly component 6, and the middle railing member 4 is detachably connected to the side railing frame 3 through the disassembly and assembly component 6.

[0040] A positioning groove 311 is penetrated and opened on one side of the side railing frame 3 close to the middle railing member 4. The positioning grooves 311 are symmetrically arranged at both ends of the side railing frame 3. Fixing grooves are penetrated and opened at both ends of the middle railing member 4. The disassembly and assembly component 6 includes a disassembly and assembly screw 61 and a disassembly and assembly nut 62. The disassembly and assembly screw 61 is inserted into the positioning groove 311 and the fixing groove. The disassembly and assembly nut 62 is threadedly connected to the disassembly and assembly screw 61. Both ends of the middle railing member 4 are respectively fixed to both ends of the side railing frame 3 by screwing the disassembly and assembly screw 61 and the disassembly and assembly nut 62 tightly. In this embodiment, specifically, when the middle railing member 4 needs to be fixedly installed on the side railing frame 3, the disassembly and assembly screw 61 is inserted into the positioning groove 311 and the fixing groove in sequence. The head of the disassembly and assembly screw 61 abuts against the side railing frame 3, and the tail of the disassembly and assembly screw 61 is threadedly tightened with the disassembly and assembly nut 62. The disassembly and assembly nut 62 abuts against the side of the middle railing member 4 away from the side railing frame 3, thereby fixing the middle railing member 4 to the side railing frame 3. When the middle railing member 4 needs to be removed from the side railing frame 3, only the above operations need to be performed in reverse, and no more details will be described here.

[0041] The number of the middle railing members 4 is at least two. The side railing frame 3 includes a first side member 31 and a second side member 32. The length direction of the first side member 31 is perpendicular to the length direction of the middle railing member 4. The first side member 31 and the second side member 32 are spaced apart and connected end to end to form a rectangular frame shape. The first side member 31 and the second side member 32 are welded. The inner wall of the first side member 31 is fixedly connected to the first plate member 12, and the inner wall of the second side member 32 is connected to the outer wall of the second plate member 13. The positioning groove 311 is opened on the first side member 31, and the length direction of the positioning groove 311 is arranged parallel to the length direction of the first side member 31. By loosening the disassembly and assembly nut 62, the disassembly and assembly screw 61 can slide along the length direction of the positioning groove 311, thereby realizing the adjustment of the position of the middle railing member 4 on the first side member 31, and further enabling the locking assembly 5 to move along the length direction of the positioning groove 311, facilitating the clamping of the pre-pipe member 21.

[0042] Refer to Figure 1 and Figure 3, a sliding groove 41 is formed through on the side of the middle rail member 4 away from the pre-pipe member 21. The length direction of the sliding groove 41 is parallel to the length direction of the middle rail member 4. The locking assembly 5 includes a locking screw 51 and a locking nut 52. The locking screw 51 is threadedly connected to the locking nut 52. The locking screw 51 is inserted into the sliding groove 41. The locking screw 51 is slidably connected to the middle rail member 4 through the sliding groove 41. The locking screw 51 is fixed to the middle rail member 4 by the locking nut 52. There are two ways for the insertion direction of the locking screw 51. One is that the head of the locking screw 51 is located on the side of the middle rail member 4 close to the pre-pipe member 21, and each pre-pipe member 21 is fixed by abutting against a plurality of locking screws 51. The other is that the head of the locking screw 51 is located on the side of the middle rail member 4 away from the pre-pipe member 21, and each pre-pipe member 21 is fixed by abutting against a plurality of locking nuts 52. In this embodiment, the fixing method of the pre-pipe member 21 is to fix it by abutting the inner wall of the pre-pipe member 21 against a plurality of locking screws 51, and the plurality of locking screws 51 abutting against the same pre-pipe member 21 are at least distributed on two middle rail members 4.

[0043] Specifically, when fixing the pre-pipe member 21, the number of each pre-pipe member 21 abutting against the locking screw 51 is at least three, which improves the stability of the pre-pipe member 21 during pouring.

[0044] Refer to Figure 1 and Figure 2 , a horizontal scale 42 is provided on the side of the middle rail member 4 away from the pre-pipe member 21. The horizontal scale 42 is close to the sliding groove 41, which is convenient for accurately positioning the position of the locking screw 51. The length direction of the horizontal scale 42 is parallel to the length direction of the middle rail member 4. A longitudinal scale 312 is provided on the side of the first side member 31 close to the middle rail member 4. The longitudinal scale 312 is close to the positioning groove 311, which is convenient for accurately positioning the position of the disassembly and assembly screw 61. The length direction of the longitudinal scale 312 is parallel to the length direction of the positioning groove 311. The horizontal scale 42 and the longitudinal scale 312 are perpendicular to each other.

[0045] When determining the position of the pre-pipe member 21, perform numerical calculation on the position of the pre-pipe member 21 in the pouring groove 2. Place the pre-pipe member 21 in the pouring groove 2, loosen the disassembly and assembly nut 62, and push the middle rail member 4. The middle rail member 4 slides on the first side member 31 through the disassembly and assembly screw 61. According to the calculated value, slide the middle rail member 4 to the value on the longitudinal scale 312, and tighten the disassembly and assembly nut 62 to fix the disassembly and assembly screw 61, thereby fixing the position of the middle rail member 4 on the first side member 31. Move the pre-pipe member 21 to the position directly below the middle rail member 4, loosen the locking nut 52, slide the locking screw 51, and according to the calculated value, slide the locking screw 51 to the value on the horizontal scale 42. Similarly, adjust the positions of other locking screws 51, thereby determining the position of the pre-pipe member 21 and improving the accuracy of the position of the pre-pipe member 21.

[0046] The implementation principle of the processing mold for the assembled wall component with a reserved hole in the embodiment of the present application is as follows: When it is necessary to install pipelines on the wall, this mold is used to process the wall component. The pre-pipe fitting 21 is placed in the pouring groove 2, and the position of the pre-pipe fitting 21 is adjusted according to the longitudinal scale 312 and the transverse scale 42. A plurality of locking screws 51 abut against the inner wall of the pre-pipe fitting 21 to fix the position of the pre-pipe fitting 21. Subsequently, the concrete pouring work is carried out. After the concrete solidifies to form a concrete block, the middle railing 4 is removed, and the wall component is made, leaving an accurate reserved hole for subsequent pipeline installation. It can conveniently form a reserved hole in the wall component, thus facilitating the installation of pipelines, solving the defect that it is difficult to reserve holes in the wall in the traditional processing method, reducing the possibility of performance degradation, inconvenient cleaning of crushed stones, potential safety hazards and insufficient aesthetics caused by wall drilling, and improving the convenience of pipeline installation on the wall.

[0047] The above are all the preferred embodiments of the present application. This embodiment is only an explanation of the present application and does not limit the protection scope of the present application in turn. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A pre-opening assembled wall component processing mold, characterized in that: The invention comprises a box body (1), a casting trough (2) is provided on one side of the box body (1), a pre-pipe fitting (21) is arranged in the casting trough (2), the pre-pipe fitting (21) is used to provide a reserved hole for the installation of a pipeline, the box body (1) is connected to a fixing mechanism, the fixing mechanism is used to fix the position of the pre-pipe fitting (21) in the casting trough (2); The fixing mechanism comprises a side fence frame (3), a middle fence member (4) and a locking assembly (5); the side fence frame (3) is connected to the box body (1); the middle fence member (4) is detachably connected to the side fence frame (3); the middle fence member (4) is located at an end of the pre-tube member (21) away from the box body (1); the locking assembly (5) is slidably connected to the middle fence member (4); and the locking assembly (5) is used to fix the position of the pre-tube member (21) in the casting trough (2); A sliding groove (41) is provided on one side of the middle railing (4), and the length direction of the sliding groove (41) is arranged parallel to the length direction of the middle railing (4). The locking assembly (5) comprises a locking screw (51) and a locking nut (52), and the locking screw (51) is threadedly connected with the locking nut (52). The locking screw (51) is inserted into the sliding groove (41), and the locking screw (51) is slidingly connected with the middle railing (4) through the sliding groove (41). The locking screw (51) is fixed to the middle railing (4) through the locking nut (52), and each of the pre-tube components (21) is fixed by abutting against a plurality of the locking screws (51) or the locking nuts (52).

2. The pre-opening assembled wall component processing mold according to claim 1, characterized in that: A transverse scale (42) is provided on one side of the middle fence (4) away from the pre-tube (21), and the length direction of the transverse scale (42) is arranged parallel to the length direction of the middle fence (4).

3. The pre-opening assembled wall component processing mold according to claim 1, characterized in that: The fixing mechanism also includes a disassembly assembly component (6), and the middle fence component (4) is detachably connected to the side fence frame (3) via the disassembly assembly component (6).

4. The pre-opening assembled wall component processing mold according to claim 3, characterized in that: The side fence frame (3) is provided with positioning grooves (311), and the positioning grooves (311) are symmetrically arranged at the two ends of the side fence frame (3). The middle fence member (4) is provided with a fixing groove. The disassembly assembly (6) comprises a disassembly screw (61) and a disassembly nut (62). The disassembly screw (61) is inserted into the positioning groove (311) and the fixing groove, and the disassembly nut (62) is threadedly connected with the disassembly screw (61). The middle fence member (4) is fixed to the side fence frame (3) by screwing the disassembly screw (61) and the disassembly nut (62) together.

5. The pre-opening assembled wall component processing mold according to claim 4, characterized in that: The number of the middle fence member (4) is at least two, the side fence frame (3) comprises a first side member (31) and a second side member (32), the length direction of the first side member (31) is perpendicular to the length direction of the middle fence member (4), the first side member (31) and the second side member (32) are spaced apart and connected end to end to form a rectangular frame, the positioning groove (311) is provided on the first side member (31), and the length direction of the positioning groove (311) is arranged parallel to the length direction of the first side member (31).

6. The pre-opening assembled wall component processing mold according to claim 5, characterized in that: A longitudinal scale (312) is provided on one side of the first side piece (31) close to the middle railing piece (4), and the length direction of the longitudinal scale (312) is arranged parallel to the length direction of the positioning groove (311).

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