Large O-shaped ring vulcanizing equipment
By using multiple sets of hydraulic cylinders and pillars in large O-ring vulcanization equipment, the problems of easy breakage at the splicing and complex process are solved, and efficient primary molding and strength improvement of large O-rings are achieved.
Patent Information
- Application Number
- CN202422683184.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The prior art is prone to fracture when producing large O-rings, the splicing is prone to fracture, the process is complicated, the efficiency is low and the production cost is high.
A large O-ring vulcanization equipment is designed, using multiple sets of hydraulic cylinders and pillars that are evenly distributed in the circumferential direction. The hydraulic cylinders achieve uniform distribution of pressure, and the pillars reduce the deformation between the mounting seat and the base.
The large O-ring is formed at one time, which improves the overall strength and work efficiency and reduces production costs.
Smart Images

Figure CN223013679U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of large O-ring manufacturing, and particularly relates to large O-ring vulcanization equipment. Background Art
[0002] A large O-ring is a common rubber sealing ring, mainly used for sealing. When producing large O-rings, most are produced by a flat vulcanizing machine. Multiple sections of sealing strips are produced by the flat vulcanizing machine, and then the multiple sections of sealing strips are spliced and subjected to secondary vulcanization to form a large O-ring.
[0003] However, the joints of the large O-rings produced by the above method are extremely prone to breakage, and the process is complex, with low efficiency and high production costs. Summary of the Utility Model
[0004] In view of the problems existing in the background art, on the one hand, the utility model provides large O-ring vulcanization equipment, including upper and lower groups of corresponding mounting seats and bases. A movable plate is arranged between the mounting seat and the base, and the movable plate is driven by a lifting system; the mounting seat and the base are connected by a support system; multiple groups of upper ear seats are evenly distributed along the circumference of the side end face of the mounting seat, and multiple groups of lower ear seats are evenly distributed along the circumference of the side end face of the base, and a support column is arranged between the upper ear seat and the lower ear seat.
[0005] Optionally, the distance between the center lines of two adjacent groups of the support columns is L, and the distance L is 100 mm - 650 mm.
[0006] Optionally, the lifting system includes multiple groups of hydraulic cylinders; and they are evenly distributed along the circumferential direction. The distance between the center lines of two adjacent groups of hydraulic cylinders is M, and M is 100 - 550 mm.
[0007] Optionally, the center line of one group of the hydraulic cylinders intersects with the center line of the vulcanization equipment to form an angle β, and the angle β is 15° - 46°;
[0008] The extension line of the center line of the hydraulic cylinder adjacent to it intersects with the center line of the vulcanization equipment to form an angle ɑ, and the angle ɑ is 5° - 20°.
[0009] Optionally, the hydraulic cylinder can withstand a pressure of 100 N
[0010] In summary, the beneficial effects of the utility model are as follows:
[0011] (1) By multiple groups of hydraulic cylinders evenly distributed along the circumferential direction, the utility model ensures the uniform distribution of pressure when producing large O-rings, facilitates the one-time molding of large O-rings, and improves the overall strength and working efficiency.
[0012] (2) The utility model realizes the connection between the mounting seat and the base by adding columns. When the distance L between the center lines of two adjacent groups of columns is 642 mm, the deformation between the mounting seat and the base can be better reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a top view of an embodiment of the large O-ring vulcanizing equipment of the utility model;
[0014] Figure 2 It is a bottom view of an embodiment of the large O-ring vulcanizing equipment of the utility model;
[0015] Figure 3 It is a schematic diagram of the overall structure of an embodiment of the large O-ring vulcanizing equipment of the utility model.
[0016] REFERENCE SIGNS:
[0017] 100, vulcanizing equipment;
[0018] 10, support system; 101, column; 102, lower ear seat; 103, upper ear seat;
[0019] 20, mounting seat; 201, reinforcing rib;
[0020] 30, cross beam;
[0021] 40, base;
[0022] 50, movable plate;
[0023] 60, lifting system; 601, hydraulic cylinder;
[0024] 70, discharging opening. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to make the purpose, technical solutions and advantages of the utility model clearer, the following further describes the utility model in detail with reference to the drawings and specific embodiments. Although the exemplary embodiments are disclosed in the drawings, it should be understood that the utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the utility model and to be able to convey the concept of the utility model completely to those skilled in the art.
[0026] In the description of this specification, the descriptions referring to terms such as "certain embodiments", "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0027] In the present utility model, the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance; the term "plurality" means two or more, unless otherwise clearly defined. Terms such as "installed", "connected", "connected to", "fixed" etc. should all be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] As Figures 1 to 3 shown, this embodiment provides a large O-ring vulcanization device 100, which includes upper and lower groups of corresponding mounting seats 20 and a base 40. And on the end face of the mounting seat 20 close to the base 40 is used to install an upper mold. A movable plate 50 is arranged between the mounting seat 20 and the base 40, and the movable plate 50 is driven by a lifting system 60; the lower mold is installed on the movable plate 50; the mounting seat 20 and the base 40 are connected by a support system 10.
[0029] Furthermore, a plurality of upper ear seats 103 are evenly distributed along the circumference on the side end face of the mounting seat 20, and a plurality of lower ear seats 102 are evenly distributed along the circumference on the side end face of the base 40. And a support column 101 is arranged between the upper ear seat 103 and the lower ear seat 102.
[0030] Furthermore, the distance between the center lines of two adjacent groups of the support columns 101 is L, and the distance L is 100 mm - 650 mm, preferably 642 mm.
[0031] In this embodiment, the connection between the mounting seat 20 and the base 40 is realized by adding support columns 101. When the distance L between the center lines of two adjacent groups of the support columns 101 is 642 mm, the deformation amount between the mounting seat and the base can be better reduced.
[0032] The large O-ring is a common rubber sealing ring, mainly playing a sealing role. When producing large O-rings, most are produced by a flat vulcanizing machine. Multiple sections of sealing strips are produced by the flat vulcanizing machine, and then the multiple sections of sealing strips are spliced and subjected to secondary vulcanization to form a large O-ring. However, the splicing joints of the large O-rings produced by the above method are extremely prone to breakage, and the process is complex, with low efficiency and high production costs. To solve the above technical problems, please refer to Figures 1 to 3 As shown, the lifting system 60 includes multiple groups of hydraulic cylinders 601; and they are evenly distributed along its circumferential direction. The distance between the centerlines of adjacent two groups of hydraulic cylinders 601 is M, and M is 100 - 550 mm; the centerline of one group of the hydraulic cylinders 601 intersects with the centerline of the vulcanizing equipment to form an included angle β, and the included angle β is 15° - 46°, preferably 42.6°;
[0033] The extension line of the centerline of the hydraulic cylinder adjacent to it intersects with the centerline of the vulcanizing equipment to form an included angle ɑ, and the included angle ɑ is 5° - 20°, preferably 18°.
[0034] In this embodiment, through multiple groups of hydraulic cylinders 601 evenly distributed along the circumferential direction, the uniform distribution of pressure during the production of large O-rings is ensured, facilitating the one-time forming of large O-rings and improving the overall strength and working efficiency.
[0035] Furthermore, the hydraulic cylinder 601 can withstand a pressure of 100 N.
[0036] When producing large O-rings, the number of hydraulic cylinders and the distance M between the centerlines of adjacent two groups of hydraulic cylinders 601 can be selected according to the diameter of the large O-ring;
[0037] For example: when producing a large O-ring with a diameter of 3.96 m, the number of required hydraulic cylinders is 20.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than restrictive. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that any modification or equivalent replacement of the technical solutions of the present invention does not depart from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. Large O-ring vulcanizing equipment, characterized by: It comprises two groups of correspondingly arranged mounting seats and bases, a movable plate is arranged between the mounting seats and the base, and the movable plate is driven by a lifting system; the mounting seats and the base are connected by a supporting system; a plurality of groups of upper ear seats are evenly distributed along the circumference of the side end surface of the mounting seats, a plurality of groups of lower ear seats are evenly distributed along the circumference of the side end surface of the base, and a pillar is arranged between the upper ear seats and the lower ear seats.
2. The large-scale O-ring vulcanization equipment according to claim 1, characterized in that: The distance between the center lines of two adjacent groups of the pillars is L, and the distance L is 100mm-650mm.
3. The large-scale O-ring vulcanization equipment according to claim 1, characterized in that: The lifting system comprises a plurality of groups of hydraulic cylinders which are evenly distributed along the circumferential direction thereof, and the spacing between the center lines of two adjacent groups of hydraulic cylinders is M, and M is 100-550 mm.
4. The large-scale O-ring vulcanization equipment according to claim 3, characterized in that: The center line of one group of hydraulic cylinders intersects with the center line of the vulcanizing equipment to form an angle β, and the angle β is 15°-46°; The extended line of the center line of the adjacent hydraulic cylinder intersects with the center line of the vulcanizing equipment to form an angle ɑ, and the angle ɑ is 5°-20°.
5. The large-scale O-ring vulcanization equipment according to claim 3, characterized in that: The hydraulic cylinder can withstand a pressure of 100N.