Steel wire mesh framework pipe assembly machine

By designing an assembly machine for wire mesh skeleton tubes, the PVC material is fused with the assembly flange by using a thermoplastic mechanism, the problem of screw connection damage to the PVC material is solved, and the assembly process is simplified and the assembly efficiency is improved.

CN223013917UActive Publication Date: 2025-06-24CHANGZHOU DONGCAI MASCH MFG CO LTD
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Patent Information

Application Number
CN202420308693.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-20
Publication Date
2025-06-24
Estimated Expiration
2034-02-20

AI Technical Summary

Technical Problem

During the flange assembly process of wire mesh skeleton tubes, screw connections can easily destroy the PVC material on the inner layer and surface of the tube, reducing its toughness, and the welding process is cumbersome and not suitable for ring welding assembly.

Method used

A wire mesh skeleton tube assembly machine is designed, and the connection position of the wire mesh skeleton tube and assembly flange is heated by a thermoplastic mechanism to integrate the PVC material melting and assembly flange to realize assembly. The machine pushes the thermoplastic ring through a hydraulic telescopic rod to perform thermoplastic molding. The thermoplastic plate is installed on the inner wall of the thermoplastic ring in an annular shape, avoiding rotating and assembly of the pipe.

Benefits of technology

Through the use of thermoplastic mechanism, the hole punching of PVC material by screw docking is avoided, the toughness of the material and the stability of the connection are improved, and the assembly process is simplified, assembly time is saved and assembly efficiency is improved.

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Abstract

The utility model relates to the technical field of steel wire mesh framework pipes, and discloses a steel wire mesh framework pipe assembly machine which comprises an assembly frame body, a steel wire mesh framework pipe placed on the assembly frame body, an installation frame and a blocking frame which are fixedly installed on the assembly frame body, and further comprises a thermoplastic mechanism which is fixedly installed on one side of the blocking frame, the assembling device is used for assembling the steel wire mesh framework pipe; the bearing mechanism is fixedly mounted on the mounting frame and is used for assisting the thermoplastic mechanism in assembling; and the assembling flange is placed on the bearing mechanism and is used for carrying out butt-joint assembling on the steel wire mesh framework pipe. The PVC material and the assembly flange are integrated through the thermoplastic mechanism, the assembly effect is achieved, the thermoplastic plate is annularly installed on the inner wall of the thermoplastic ring, the steel wire mesh framework pipe does not need to be rotationally assembled, the assembly time is saved, and the assembly efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire mesh skeleton pipes, and specifically relates to a steel wire mesh skeleton pipe assembling machine. Background Art

[0002] Steel wire pipes are industrial products of pipe materials. Steel wire pipes can be divided into: high-pressure steel wire pipes, low-pressure steel wire pipes, steel wire mesh skeleton pipes, and transparent steel wire pipes. Among them, high-pressure steel wire pipes can be further divided into: steel wire braided hoses and steel wire wound hoses; low-pressure steel wire pipes and steel wire mesh skeleton pipes can be collectively referred to as low-pressure hoses; transparent steel wire pipes mainly refer to PVC hose hoses.

[0003] Transparent steel wire pipes are also PVC steel wire spiral reinforced hoses. For example, the PVC steel wire spiral reinforced hoses produced in the PVC hose industry are called "steel wire pipes" within the industry. PVC steel wire spiral reinforced hoses are hoses reinforced with steel wires. This product is made mainly of PVC plastic, with an embedded spiral steel wire as the reinforcement layer. Therefore, this product combines rigidity and flexibility, having both sufficient mechanical properties and rigidity while also having excellent flexibility.

[0004] Similarly, before the steel wire mesh skeleton pipe is put into use, it may be necessary to perform flange assembly on it for convenient butt joint installation. However, it is found in the actual operation process that screwing is likely to damage the PVC materials on the inner layer and surface of the steel wire mesh skeleton pipe, thereby reducing its toughness, and the welding process is relatively cumbersome, making it inconvenient to perform circular welding assembly on the steel wire mesh skeleton pipe.

[0005] Therefore, those skilled in the art have provided a steel wire mesh skeleton pipe assembling machine to solve the problems raised in the above background art. Content of the Utility Model

[0006] The purpose of the utility model is to provide a steel wire mesh skeleton pipe assembling machine to solve the problems raised in the above background art.

[0007] To achieve the above purpose, the utility model provides the following technical solutions:

[0008] A steel wire mesh skeleton pipe assembling machine includes an assembling frame body, a steel wire mesh skeleton pipe placed on the assembling frame body, a mounting frame and a blocking frame fixedly installed on the assembling frame body, and further includes:

[0009] A thermoplastic mechanism fixedly installed on one side of the blocking frame for assembling the steel wire mesh skeleton pipe;

[0010] A carrying mechanism fixedly installed on the mounting frame for assisting the thermoplastic mechanism in assembling;

[0011] An assembling flange placed on the carrying mechanism for butt-joint assembling the steel wire mesh skeleton pipe.

[0012] As a further solution of the present utility model: a barrier frame is welded and installed at the top of one end of the assembly frame body, and a feeding inclined plane is arranged at the bottom of the barrier frame.

[0013] As a further solution of the present utility model: the thermoplastic mechanism includes three groups of mounting blocks fixedly installed on the barrier frame, a hydraulic telescopic rod A fixedly installed on one side of the mounting block, a thermoplastic ring fixedly installed at the end of the hydraulic telescopic rod A, multiple groups of clamping blocks welded on the thermoplastic ring, and a thermoplastic plate installed on the inner wall of the thermoplastic ring.

[0014] As a further solution of the present utility model: the carrying mechanism includes three groups of hydraulic telescopic rods B fixedly installed on the assembly frame body, a placing frame fixedly installed at the end of the hydraulic telescopic rod B, and a carrying block fixedly installed on the placing frame.

[0015] As a further solution of the present utility model: the assembly flange includes a limiting layer welded at one end of the assembly flange, and multiple groups of mounting holes are provided on the limiting layer.

[0016] Compared with the prior art, the beneficial effects of the present utility model are:

[0017] In the present utility model, the thermoplastic plate provided in the thermoplastic mechanism heats the connection position between the steel wire mesh skeleton pipe and the assembly flange. The PVC material melts when heated, so that the PVC material is integrated with the assembly flange to achieve the assembly effect, avoiding the problem that screwing affects the toughness of the PVC material and the stability of the connection by punching holes in the PVC material. At the same time, after the hydraulic telescopic rod B pushes and places the assembly flange, the hydraulic telescopic rod A pushes the thermoplastic ring for thermoplastic processing, and the thermoplastic plate is annularly installed on the inner wall of the thermoplastic ring, eliminating the need to rotate and assemble the steel wire mesh skeleton pipe, saving assembly time and improving assembly efficiency. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the main structure of a steel wire mesh skeleton pipe assembly machine;

[0019] Figure 2 It is a schematic cross-sectional structure diagram of a steel wire mesh skeleton pipe assembly machine;

[0020] Figure 3 It is a schematic diagram of the assembly structure of a steel wire mesh skeleton pipe assembly machine;

[0021] Figure 4 It is an enlarged schematic diagram of the thermoplastic mechanism in a steel wire mesh skeleton pipe assembly machine.

[0022] In the figure: 1. Assembly frame; 101. Installation frame; 102. Barrier frame; 103. Installation block; 104. Feeding inclined plane; 2. Steel wire mesh skeleton pipe; 3. Thermoplastic mechanism; 301. Hydraulic telescopic rod A; 302. Thermoplastic ring; 303. Clamping block; 304. Thermoplastic plate; 4. Loading mechanism; 401. Hydraulic telescopic rod B; 402. Placing rack; 403. Loading block; 5. Assembly flange; 501. Limiting layer. Detailed implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-4 , a steel wire mesh skeleton pipe assembling machine, including an assembly frame body 1, a steel wire mesh skeleton pipe 2 placed on the assembly frame body 1, an installation frame 101 and a barrier frame 102 fixedly installed on the assembly frame body 1. A barrier frame 102 is welded and installed at the top of one end of the assembly frame body 1, and a feeding inclined plane 104 is arranged at the bottom of the barrier frame 102. It also includes:

[0025] A thermoplastic mechanism 3, fixedly installed on one side of the barrier frame 102, for assembling the steel wire mesh skeleton pipe 2; the thermoplastic mechanism 3 includes three groups of installation blocks 103 fixedly installed on the barrier frame 102, a hydraulic telescopic rod A 301 fixedly installed on one side of the installation block 103, a thermoplastic ring 302 fixedly installed at the end of the hydraulic telescopic rod A 301, multiple groups of clamping blocks 303 welded on the thermoplastic ring 302, and a thermoplastic plate 304 installed on the inner wall of the thermoplastic ring 302;

[0026] A loading mechanism 4, fixedly installed on the installation frame 101, for assisting the thermoplastic mechanism 3 in assembling; the loading mechanism 4 includes three groups of hydraulic telescopic rods B 401 fixedly installed on the assembly frame body 1, a placing rack 402 fixedly installed at the end of the hydraulic telescopic rod B 401, and a loading block 403 fixedly installed on the placing rack 402;

[0027] The assembly flange 5 is placed on the bearing mechanism 4 and is used for butt - assembling the steel - wire - mesh - skeleton pipe 2. The assembly flange 5 includes a limiting layer 501 welded at one end of the assembly flange 5. A plurality of groups of mounting holes are formed in the limiting layer 501. In the utility model, the heat - plastic plate 304 arranged in the heat - plastic mechanism 3 heats the connection position between the steel - wire - mesh - skeleton pipe 2 and the assembly flange 5. When the PVC material is heated, it melts, so that the PVC material is integrated with the assembly flange 5 to achieve the assembly effect, avoiding the problems that screwing affects the toughness of the PVC material and the stability of the connection by drilling holes in the PVC material. At the same time, after the hydraulic expansion rod B401 pushes and places the assembly flange 5, the hydraulic expansion rod A301 pushes the heat - plastic ring 302 for heat - plastic processing. The heat - plastic plate 304 is annularly installed on the inner wall of the heat - plastic ring 302, and there is no need to rotate and assemble the steel - wire - mesh - skeleton pipe 2, saving the assembly time and improving the assembly efficiency.

[0028] The working principle of the utility model is as follows: Place the steel - wire - mesh - skeleton pipe 2 to be assembled on the assembly frame body 1, place the assembly flange 5 on the placing frame 402 of the bearing mechanism 4, drive the hydraulic expansion rod B401 to push the assembly flange 5, so that one end of the limiting layer 501 is clamped inside the steel - wire - mesh - skeleton pipe 2. Then start the hydraulic expansion rod A301, push the heat - plastic ring 302 until the clamping block 303 and the limiting layer 501 are squeezed and fixed. Then, the heat - plastic plate 304 emits heat to heat the assembly flange 5, enabling the assembly flange 5 to conduct heat and melt the PVC material inside it to achieve the assembly effect.

[0029] The above - mentioned is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model, according to the technical solution of the utility model and its inventive concept, makes equivalent replacement or change, and all should be covered within the protection scope of the utility model.

Claims

1. A wire mesh skeleton tube assembly machine, comprising an assembly frame (1), a wire mesh skeleton tube (2) placed on the assembly frame (1), a mounting frame (101) and a barrier frame (102) fixedly mounted on the assembly frame (1), characterized in that: Also includes: A thermoplastic mechanism (3) is fixedly mounted on one side of the barrier frame (102) and is used to assemble the wire mesh skeleton tube (2); A bearing mechanism (4) fixedly mounted on the mounting frame (101) and used to assist the thermoplastic mechanism (3) in assembling; An assembly flange (5) is placed on the bearing mechanism (4) and is used for butting and assembling the wire mesh skeleton tube (2).

2. The wire mesh skeleton tube assembly machine according to claim 1, characterized in that: A barrier frame (102) is welded and installed on the top of one end of the assembly frame body (1), and a loading inclined surface (104) is arranged on the bottom of the barrier frame (102).

3. A wire mesh skeleton tube assembly machine according to claim 2, characterized in that: The thermoplastic mechanism (3) comprises three groups of mounting blocks (103) fixedly mounted on the blocking frame (102), a hydraulic telescopic rod A (301) fixedly mounted on one side of the mounting block (103), a thermoplastic ring (302) fixedly mounted on the end of the hydraulic telescopic rod A (301), a plurality of groups of clamping blocks (303) welded to the thermoplastic ring (302), and a thermoplastic plate (304) mounted on the inner wall of the thermoplastic ring (302).

4. The wire mesh skeleton tube assembly machine according to claim 1, characterized in that: The bearing mechanism (4) comprises three groups of hydraulic telescopic rods B (401) fixedly mounted on the assembly frame body (1), a placement frame (402) fixedly mounted on the ends of the hydraulic telescopic rods B (401), and a bearing block (403) fixedly mounted on the placement frame (402).

5. The wire mesh skeleton tube assembly machine according to claim 1, characterized in that: The mounting flange (5) comprises a limiting layer (501) welded to one end of the mounting flange (5), and a plurality of installation groups are provided on the limiting layer (501).