Threshold reinforcer and vehicle

By designing a sill reinforcement of the closed cavity to connect the vehicle's sill and the A-pillar inner plate, the problem of insufficient strength in a small bias collision is solved, and the vehicle's collision resistance and safety are significantly improved.

CN223014722UActive Publication Date: 2025-06-24WUHAN LOTUS CARS CO LTD
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Patent Information

Application Number
CN202422125369.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-06-24
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the case of a small bias collision, the strength of the A-pillar and sill positions of the vehicle are not strong enough to resist impact, causing vehicle deformation or obstacles to enter the cockpit, endangering the safety of the driver and passengers.

Method used

A sill reinforcement is designed to connect the vehicle's sill and the A-pillar inner plate through a closed cavity design, enhancing its bending and torsional resistance to resist collision forces.

Benefits of technology

It effectively improves the strength of the inner plate and threshold of the A-pillar, prevents the invasion of the cockpit by collision, and improves the safety performance of the vehicle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a threshold reinforcer and a vehicle. The sill reinforcement is applied to a vehicle. The sill stiffener extends in a first direction. The doorsill reinforcing piece comprises a wall body arranged around the first direction and a cavity defined by the wall body. The doorsill reinforcer is used for connecting a doorsill of the vehicle and an A-pillar inner plate of the vehicle. According to the doorsill reinforcing part, the closed cavity design is adopted, and good bending resistance and torsion resistance can be guaranteed. When the vehicle is subjected to collision force in the first direction, the threshold reinforcer can provide good strength and improve performance, so that the A column inner plate and the threshold can better resist collision, and intrusion of collision to the interior of a cab is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of vehicles, and particularly to a sill reinforcement and a vehicle. Background Art

[0002] With the development of new energy vehicles, the demand for increased range has led to heavier vehicle weights. In addition, the market for new energy vehicles is gradually expanding, so vehicles need to meet the legal and regulatory requirements of different regions. Accordingly, the requirements for vehicle safety performance have also been gradually improved to better protect the safety of personnel and vehicle property.

[0003] In a small overlap frontal crash condition, the overlap between the vehicle and the obstacle in the vehicle width direction is only 25%. In an actual collision, the obstacle will hit the front end of the vehicle and the wheels and then hit the A-pillar and the lower sill of the vehicle. If the strength of the A-pillar and the sill is insufficient to resist the impact, the deformation of the vehicle or even the obstacle will enter the cockpit and cause harm to the driver and passengers. Summary of the Utility Model

[0004] The present application provides a sill reinforcement and a vehicle to solve some or all of the deficiencies in the related art.

[0005] In a first aspect of the present application, a sill reinforcement is provided for use in a vehicle. The sill reinforcement extends in a first direction. The sill reinforcement includes a wall body disposed around the first direction and a cavity formed by enclosing the wall body. The sill reinforcement is used to connect the vehicle sill and the inner panel of the A-pillar of the vehicle.

[0006] Further, the cavity extends through the sill reinforcement in the first direction.

[0007] Further, the sill reinforcement further includes: reinforcing ribs disposed in the cavity and connected to the wall body.

[0008] Further, the reinforcing ribs connect the oppositely disposed wall bodies in the cavity to isolate the cavity into a plurality of chambers extending in the first direction.

[0009] Further, the wall body and the reinforcing ribs are integrally formed.

[0010] Further, the wall body includes a first wall surface and a second wall surface oppositely disposed in a second direction. The second wall surface is used for connection with the vehicle. The sill reinforcement includes a connection hole disposed on the second wall surface and an assembly hole disposed on the first wall surface. The connection hole and the assembly hole are concentric. The second direction is different from the first direction.

[0011] Further, the sill reinforcement further includes an avoidance hole. The avoidance hole extends through the wall body in the second direction.

[0012] Further, the end face of the sill reinforcement in the first direction is inclined.

[0013] Further, the sill reinforcement is an aluminum sill reinforcement.

[0014] A second aspect of the present application provides a vehicle, including a sill, an inner panel of the A-pillar, and the sill reinforcement described in the foregoing embodiment. The sill is connected to the bottom of the inner panel of the A-pillar. The sill reinforcement is respectively connected to the sill and the inner panel of the A-pillar.

[0015] The technical solutions provided by the embodiments of the present application may include the following beneficial effects:

[0016] As can be seen from the above embodiments, the sill reinforcement of the present application adopts a closed cavity design, which can ensure good bending resistance and torsional resistance. When the vehicle is subjected to a collision force in the first direction, the sill reinforcement can provide good strength improvement performance, so that the inner panel of the A-pillar and the sill can better resist the collision and avoid the intrusion of the collision into the interior of the cockpit.

[0017] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 It is shown as a partially enlarged schematic view of an embodiment of the vehicle of the present application.

[0020] Figure 2 It is shown as an overall schematic view of an embodiment of the sill reinforcement of the present application.

[0021] Figure 3 It is shown as Figure 2 an overall schematic view of the sill reinforcement shown from another angle.

[0022] Figure 4 It is shown as a simplified sectional view of an embodiment of the vehicle of the present application.

[0023] Description of the reference numerals:

[0024] 1 Threshold reinforcement, 11 Wall body, 111 First wall surface, 112 Second wall surface, 12 Cavity, 121 Chamber, 13 Reinforcing rib, 14 Connecting hole, 15 Assembly hole, 16 Avoidance hole, 2 Threshold, 3 Inner panel of A-pillar, 4 Front longitudinal beam, 5 Fastener, X First direction, Y Second direction. Detailed implementation mode

[0025] Here, the technical solutions in the embodiments (or "implementation modes") of the present application will be clearly and completely described in conjunction with the accompanying drawings. When the following description involves the accompanying drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements.

[0026] If there are terms related to directional indications or positional relationships in the embodiments of the present application (such as up, down, left, right, front, back, inside, outside, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), then such terms are only used to explain the relative positional relationships and movement conditions between components in a certain specific posture (as shown in the accompanying drawings); if this specific posture changes, then the directional indication or positional relationship also changes accordingly. In addition, the terms "first", "second", etc. involved in the embodiments of the present application are only for the purpose of convenient description and cannot be understood as indicating or implying relative importance.

[0027] Reference Figure 1 , the present application provides a vehicle. For the sake of brevity in description, the present application sets reference directions for the accompanying drawings, namely the first direction X and the second direction Y. The first direction X refers to the length direction of the vehicle. The second direction Y refers to the width direction of the vehicle.

[0028] The vehicle includes a threshold reinforcement 1, a threshold 2, and an inner panel 3 of the A-pillar. The threshold 2 is connected to the bottom of the inner panel 3 of the A-pillar. The threshold reinforcement 1 is respectively connected to the threshold 2 and the inner panel 3 of the A-pillar. The threshold reinforcement 1 is used to strengthen the strength of the inner panel 3 of the A-pillar and the threshold 2.

[0029] When the vehicle is subjected to a small offset collision, the front longitudinal beam 4, the inner panel 3 of the A-pillar, and the threshold 2 of the vehicle are successively impacted by the impact force. If the strength of the inner panel 3 of the A-pillar and the threshold 2 is insufficient, then the body structure of the vehicle will deform towards the driver's cab, causing harm to the passengers and the driver in the driver's cab. The threshold reinforcement 1 is used to strengthen the strength of the inner panel 3 of the A-pillar and the threshold 2, thereby reducing the deformation of the inner panel 3 of the A-pillar and the threshold 2 when they are impacted and improving the safety performance of the vehicle.

[0030] As Figure 2 and Figure 3As shown, the threshold reinforcement member 1 of the present application extends along the first direction X, and includes a wall body 11 disposed around the first direction X and a cavity 12 formed by enclosing the wall body 11. The threshold reinforcement member 1 is used to connect the threshold 2 and the inner panel 3 of the A-pillar. The threshold reinforcement member 1 adopts a closed cavity 12 design, which can ensure good bending resistance and torsional resistance. When the vehicle is subjected to a collision force in the first direction X, the threshold reinforcement member 1 can provide good strength improvement performance, so that the inner panel 3 of the A-pillar and the threshold 2 can better resist the collision and avoid the intrusion of the collision into the interior of the cockpit. At the same time, compared with the reinforcement member structure only connected to the inner panel 3 of the A-pillar, the threshold reinforcement member 1 of the present application connects the threshold 2 and the inner panel 3 of the A-pillar, which can further improve the connection firmness between the threshold 2 and the inner panel 3 of the A-pillar, thereby improving the force resistance and deformation resistance of the threshold 2 and the inner panel 3 of the A-pillar.

[0031] In some embodiments, the cavity 12 extends through the threshold reinforcement member 1 along the first direction X. In this way, the threshold reinforcement member 1 can be produced by an extrusion process. The application of the extrusion process enables designers to flexibly design the outer contour section of the threshold reinforcement member 1 according to the actual space and shape of the vehicle. And the die required for the extrusion process is simple and the development cycle is short, which is beneficial to saving the production cost of the vehicle.

[0032] It should be noted that, in other embodiments, any end face of the threshold reinforcement member 1 in the first direction X can also be a closed cavity 12. The present application does not limit this.

[0033] In an alternative embodiment, the threshold reinforcement member 1 is an aluminum threshold reinforcement member 1. Compared with traditional steel parts, the aluminum threshold reinforcement member 1 is lighter in weight and can also provide sufficient strength supplement. Lightweight materials are beneficial to controlling the overall weight of the vehicle and thus reducing the energy consumption of the vehicle.

[0034] In each embodiment, the threshold reinforcement member 1 may further include a reinforcing rib 13. The reinforcing rib 13 is disposed in the cavity 12 and connected to the wall body 11. The setting of the reinforcing rib 13 can further improve the overall strength of the threshold reinforcement member 1. At the same time, the reinforcing rib 13 is disposed in the cavity 12, which can avoid the need to design other structures to avoid the threshold reinforcement member 1 after the threshold reinforcement member 1 is assembled on the vehicle. The threshold reinforcement member 1 disposed in the cavity 12 can further improve the overall bending resistance and torsional resistance of the annular threshold reinforcement member 1.

[0035] There are multiple ways to set the reinforcing rib 13. For example, the reinforcing rib 13 can be a common triangular rib structure. Or, as shown in the drawings, the reinforcing rib 13 connects the relatively arranged wall bodies 11 in the cavity 12 to isolate the cavity 12 into a plurality of chambers 121 extending along the first direction X. By setting like this, the strength of the threshold reinforcement member 1 as a whole in the second direction Y is improved, thereby improving its overall bending resistance and torsional resistance.

[0036] Further, in some alternative embodiments, the wall body 11 and the reinforcing rib 13 are integrally formed. The integral formation of the wall body 11 and the reinforcing rib 13 not only facilitates processing, but also can improve the strength of the connection position between the wall body 11 and the reinforcing rib 13, thereby further ensuring the overall strength and anti-deformation ability of the sill reinforcement 1. In the embodiment where the reinforcing rib 13 connects the opposite wall bodies 11 within the cavity 12, the reinforcing rib 13 divides the cavity 12 into a plurality of chambers 121 extending along the first direction X, which is also beneficial for the extrusion processing of the sill reinforcement 1 provided with the reinforcing rib 13, further reducing the processing difficulty and cost. In other embodiments, the sill reinforcement 1 can also be formed by die casting, and the present application does not limit this.

[0037] The wall body 11 and the reinforcing rib 13 can also be connected by means such as welding and bonding. In addition, the number of reinforcing ribs 13 can be, as Figure 3 shown, only one is provided, and in the Figure 3 view shown, the cavity 12 is divided into upper and lower chambers 121. In other embodiments, the number of reinforcing ribs 13 can be multiple, and in the Figure 3 view shown, the cavity 12 is divided into front and rear chambers 121. The present application does not limit this either.

[0038] Combined with Figure 3 and Figure 4 , the wall body 11 includes a first wall surface 111 and a second wall surface 112 that are oppositely arranged in the second direction Y. The second wall surface 112 is used to connect with the vehicle. In the embodiment shown in the drawings, the second wall surface 112 is connected to the inner panel 3 of the A-pillar. The sill reinforcement 1 includes a connection hole 14 provided on the second wall surface 112 and an assembly hole 15 provided on the first wall surface 111. The connection hole 14 and the assembly hole 15 are concentric. The provision of the connection hole 14 enables the sill reinforcement 1 and the inner panel 3 of the A-pillar to be detachably connected by fasteners 5 such as screws and bolts. The assembly hole 15 that is concentric with the connection hole 14 facilitates the assembler to extend the assembly tool from the first wall surface 111 into the cavity 12 to disassemble and assemble the fastener 5, reducing the assembly difficulty and improving the production efficiency.

[0039] In other embodiments, the sill reinforcement 1 can be fixedly connected to the inner panel 3 of the A-pillar and the sill 2 by means such as welding. The present application does not limit this.

[0040] Since a plurality of holes are provided on the sill 2 to facilitate the fixed connection with the inner panel 3 of the A-pillar, in order to avoid the difficulty in assembling and disassembling the inner panel 3 of the A-pillar and the sill 2 caused by the assembly of the sill reinforcement 1, in some embodiments, the sill reinforcement 1 further includes an avoidance hole 16. The avoidance hole 16 penetrates the wall body 11 along the second direction Y. Combined with Figure 1 and Figure 2, after the threshold reinforcement member 1 is connected to the inner panel 3 of the A-pillar and the threshold 2, the avoidance hole 16 also allows the assembler to disassemble and assemble the screw structure on the threshold 2 through the avoidance hole 16 without first removing the threshold reinforcement member 1. It can be seen that this setting method can simplify the assembly and repair difficulty of the vehicle.

[0041] It should be noted that the set position and the number of the avoidance holes 16 shown in the drawings should be understood as illustrative rather than restrictive. The designer can design the position of the avoidance hole 16 according to the position of the structure that the threshold reinforcement member 1 needs to avoid. The present application does not limit this.

[0042] In addition, as Figure 1 shown, after the threshold reinforcement member 1 is assembled to the threshold 2 and the inner panel 3 of the A-pillar, it is also necessary to avoid other structural members such as the door. Therefore, as Figure 2 shown, in some embodiments, the end face of the threshold reinforcement member 1 in the first direction X is inclined. The inclined end face enables the threshold reinforcement member 1 to avoid other structures of the vehicle in the first direction X without reducing the size of the threshold reinforcement member 1 in the first direction X. This setting is beneficial to optimizing the overall volume of the threshold reinforcement member 1, and at the same time can ensure the function of increasing the strength provided by the threshold reinforcement member 1.

[0043] The size of the threshold reinforcement member 1 in the first direction X can be selected according to actual needs. It should be understood that if the size of the threshold reinforcement member 1 in the first direction X increases, the strength of the threshold reinforcement member 1 can be improved. Similarly, the size of the threshold reinforcement member 1 in the height direction can also be set according to actual needs, and the larger the size in the height direction, the higher the strength of the threshold reinforcement member 1. Therefore, when space permits, the threshold reinforcement member 1 can be set to fill the vacant area, and the end face in the first direction X can be set to be inclined or the avoidance hole 16 can be provided at the position where other structures need to be avoided.

[0044] It should be noted that the accompanying drawings of the present application are described by taking the threshold reinforcement member 1 being arranged on the threshold 2 and the inner panel 3 of the A-pillar as an example. However, it should be understood that the threshold reinforcement member 1 of the present application can be arranged at different positions of the vehicle to achieve the local strengthening function, and at the same time, different requirements for collision performance can be met by flexibly adjusting features such as the cross-sectional dimension of the cavity 12 in the first direction X, the number of the reinforcing ribs 13, and the wall thickness of the threshold reinforcement member 1.

[0045] It should be noted that the technical solutions or technical features described in the above embodiments can be combined or supplemented with each other without conflict. The scope of protection of the present application is not limited to the precise structures described in the above embodiments and shown in the drawings; all modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included within the scope of protection of the present application.

Claims

1. A door sill reinforcement member, applied to a vehicle, characterized in that: The rocker reinforcement extends along a first direction; the rocker reinforcement includes a wall body arranged around the first direction, and a cavity formed by the wall body; the rocker reinforcement is used to connect the rocker of the vehicle and the inner panel of the A-pillar of the vehicle.

2. The rocker reinforcement according to claim 1, characterized in that: The cavity penetrates the rocker reinforcement along the first direction.

3. The rocker reinforcement according to claim 1, characterized in that: The rocker reinforcement further comprises: A reinforcing rib is arranged in the cavity and connected to the wall.

4. The rocker reinforcement according to claim 3, characterized in that: The reinforcing ribs connect oppositely arranged walls in the cavity to isolate the cavity into a plurality of chambers extending along a first direction.

5. The rocker reinforcement according to claim 3 or 4, characterized in that: The wall body and the reinforcing ribs are integrally formed.

6. The rocker reinforcement according to claim 1, characterized in that The wall body includes a first wall surface and a second wall surface arranged opposite to each other in a second direction; the second wall surface is used to connect to the vehicle; the rocker reinforcement includes a connecting hole arranged on the second wall surface and an assembly hole arranged on the first wall surface; the connecting hole is concentric with the assembly hole; the second direction is different from the first direction.

7. The rocker reinforcement according to claim 1, characterized in that The door sill reinforcement also includes an avoidance hole; the avoidance hole penetrates the wall along the second direction.

8. The rocker reinforcement according to claim 1, characterized in that: The end surface of the rocker reinforcement in the first direction is inclined.

9. The rocker reinforcement according to claim 1, characterized in that: The rocker reinforcement is an aluminum rocker reinforcement.

10. A vehicle, characterized in that: It comprises a door sill, an A-pillar inner panel and a door sill reinforcement as described in any one of claims 1 to 9; the door sill is connected to the bottom of the A-pillar inner panel; the door sill reinforcement is respectively connected to the door sill and the A-pillar inner panel.