Particle counting and filling production line
By designing staggered bottle holders and servo motor-driven conveyor belt control, the problem that the existing multi-grain filling production lines cannot match different production rhythms is solved, and an efficient and adaptable multi-grain filling production line is achieved.
Patent Information
- Application Number
- CN202421655805.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-12
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-12
AI Technical Summary
The conveying method of the existing multi-grain filling production line cannot adjust the bottle spacing, resulting in the inability to match the different production rhythms of the multi-grain filling device, poor adaptability and low production efficiency.
A multi-grain filling production line including a bottle feeding device, a bottle feeding device, a transfer conveying device and a number of particles filling device is designed. By setting up a first bottle clamp and a second bottle clamp arranged in an interlaced manner on the transfer conveying device, and controlling the bracket spacing by a servo motor-driven conveying belt is used to adapt to different filling interval rhythms.
It realizes flexible adjustment of bottle spacing, adapts to different production rhythms, and does not require disassembly and assemble and adjusts, improving production efficiency and adaptability.
Smart Images
Figure CN223015050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food and drug packaging, and particularly relates to a granule filling production line. Background Art
[0002] In the existing granule filling production line, the conveying mechanism conveys the bottle body to the filling position of the granule filling machine and outputs it after filling. In this conveying method, the input of empty bottles is fixed, the spacing cannot be adjusted, and it cannot match the different production rhythms of the granule filling device. It is necessary to replace the conveyor belt multiple times according to different production rhythms, with poor adaptability and low production efficiency. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a granule filling production line with strong adaptability and high production efficiency.
[0004] To solve the above technical problem, the utility model adopts the following technical scheme:
[0005] A granule filling production line includes a bottle inlet conveying device and a bottle outlet conveying device, and also includes a transfer conveying device and a granule filling device. The transfer conveying device includes a first circulating conveyor belt, a second circulating conveyor belt and a bottle blocking mechanism. A plurality of first bottle support clamps are arranged at intervals on the first circulating conveyor belt, and a plurality of second bottle support clamps are arranged at intervals on the second circulating conveyor belt. The first bottle support clamps and the second bottle support clamps are arranged alternately. Bottle supports are provided on both the first bottle support clamps and the second bottle support clamps. The bottle blocking mechanism is used to block the bottle body after it is input by the bottle inlet conveying device and before it is output by the bottle outlet conveying device. The bottle inlet conveying device, the granule filling device and the bottle outlet conveying device are arranged in sequence along the conveying direction of the transfer conveying device.
[0006] As a further improvement of the above technical scheme:
[0007] The bottle inlet conveying device includes a bottle inlet conveyor belt. A first bottle aligning mechanism is provided on the bottle inlet conveyor belt. The first bottle aligning mechanism is used to align and support the bottle body. A bottle pushing mechanism is provided at the conveying end of the bottle inlet conveyor belt. The bottle pushing mechanism is used to push the bottle body into the bottle supports on the first bottle support clamps and the second bottle support clamps. One end of the bottle blocking mechanism is arranged close to the bottle pushing mechanism.
[0008] The bottle outlet conveying device includes a qualified product conveyor belt and a defective product rejection and collection mechanism. A second bottle aligning mechanism is provided on the qualified product conveyor belt. The second bottle aligning mechanism is used to align and support the bottle body. The transfer conveying device further includes a double-stroke bottle pushing mechanism for pushing the qualified products onto the qualified product conveyor belt and pushing the defective products into the defective product rejection and collection mechanism. The other end of the bottle blocking mechanism is arranged close to the double-stroke bottle pushing mechanism.
[0009] Both the first full-bottle mechanism and the second full-bottle mechanism include a first fence and a second fence. An inlet bottle channel is formed between the first fence and the second fence. Along the length direction of the first fence and the second fence, a plurality of fence adjusting components are provided for adjusting the height and position of the first fence and the second fence.
[0010] The fence adjusting component includes a mounting seat, a height adjusting rod, a distance adjusting rod, and a fence fixing block. The mounting seat is arranged on the frame on both sides of the conveyor belt. The height adjusting rod is vertically movably penetrated through the mounting seat and is provided with a first locking member. The distance adjusting rod is movably penetrated through the height adjusting rod and is provided with a second locking member. The fence fixing block is arranged on the distance adjusting rod, and the fence is arranged on the fence fixing block.
[0011] The first locking member is a first locking screw rod, and a plurality of first adjusting screw holes are correspondingly formed on the height adjusting rod.
[0012] The second locking member is a second locking screw rod, and a plurality of second adjusting screw holes are correspondingly formed on the distance adjusting rod.
[0013] An installation groove for installing the fence is arranged on the fence fixing block.
[0014] The transfer conveyor device further includes a bracket. The first circulating conveyor belt and the second circulating conveyor belt are arranged in parallel up and down on the bracket. The bottle blocking mechanism includes a bottom bottle blocking plate and a side bottle blocking plate arranged on the bracket. The bottom bottle blocking plate and the side bottle blocking plate are respectively located at the bottom and the side of the bottle support.
[0015] The first circulating conveyor belt and the second circulating conveyor belt are respectively driven by corresponding servo motors, and the inlet bottle conveyor belt and the qualified product conveyor belt are respectively driven by corresponding frequency conversion motors.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] The granule filling production line disclosed by the present utility model inputs the bottle body through the bottle inlet conveying device, and then enters the transfer conveying device for transfer to the granule filling device for filling. During the transfer process, the bottle blocking mechanism blocks the bottle body to prevent the bottle body from tipping over. Specifically, a plurality of first bottle support clamps are arranged at intervals on the first circulating conveyor belt of the transfer conveying device, and a plurality of second bottle support clamps are arranged at intervals on the second circulating conveyor belt. The first bottle support clamps and the second bottle support clamps are arranged alternately to be suitable for the intermittent filling of the granule filling device. One or more bottle supports can be arranged on both the first bottle support clamps and the second bottle support clamps. The bottle body input from the bottle inlet conveying device is placed on the bottle support for transportation. If the granule filling device changes the filling interval rhythm, only by separately controlling the conveying speeds of the first circulating conveyor belt and the second circulating conveyor belt to form a speed difference between the conveying speeds of the first circulating conveyor belt and the second circulating conveyor belt, the distance between the first bottle support clamps and the second bottle support clamps can be adjusted, so as to adapt to different filling interval rhythms without disassembling and assembling the first bottle support clamps and the second bottle support clamps for adjustment, and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a three-dimensional structural schematic diagram of the granule filling production line of the present utility model.
[0019] Figure 2 is Figure 1 the enlarged view of part A in
[0020] Figure 3 is Figure 1 the enlarged view of part B in
[0021] Figure 4 is Figure 1 the enlarged view of part C in
[0022] Figure 5 is the front view structural schematic diagram of the granule filling production line of the present utility model.
[0023] Each label in the figure represents: 1, bottle inlet conveying device; 11, bottle inlet conveyor belt; 12, first bottle aligning mechanism; 13, bottle pushing mechanism; 2, bottle outlet conveying device; 21, qualified product conveyor belt; 22, second bottle aligning mechanism; 3, transfer conveying device; 31, first circulating conveyor belt; 311, first bottle support clamp; 32, second circulating conveyor belt; 321, second bottle support clamp; 33, double-stroke bottle pushing mechanism; 34, bottle blocking mechanism; 341, bottom bottle blocking plate; 342, side bottle blocking plate; 35, support; 4, granule filling device; 51, first fence; 52, second fence; 53, bottle inlet channel; 54, fence adjusting assembly; 541, mounting seat; 542, height adjusting rod; 543, distance adjusting rod; 544, fence fixing block; 545, first locking piece; 546, second locking piece; 547, mounting groove; 6, bottle body; 7, bottle support. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] The present utility model will be further described in detail below in conjunction with the accompanying drawings of the specification and specific embodiments.
[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0026] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0027] In the present utility model, unless otherwise clearly defined and limited, terms such as "assembly", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] Figures 1 to 5 An embodiment of the present utility model is shown. The granule filling and bottling production line of this embodiment includes a bottle inlet conveying device 1 and a bottle outlet conveying device 2, and also includes a transfer conveying device 3 and a granule filling device 4. The transfer conveying device 3 includes a first circulating conveyor belt 31, a second circulating conveyor belt 32, and a bottle blocking mechanism 34. A plurality of first bottle holders 311 are arranged at intervals on the first circulating conveyor belt 31, and a plurality of second bottle holders 321 are arranged at intervals on the second circulating conveyor belt 32. The first bottle holders 311 and the second bottle holders 321 are arranged in an alternating manner. Bottle holders 7 are provided on both the first bottle holders 311 and the second bottle holders 321. The bottle blocking mechanism 34 is used to block the bottle body 6 after it is input by the bottle inlet conveying device 1 and before it is output by the bottle outlet conveying device 2. The bottle inlet conveying device 1, the granule filling device 4, and the bottle outlet conveying device 2 are arranged in sequence along the conveying direction of the transfer conveying device 3.
[0029] For this granule filling production line, the bottle body 6 is input through the bottle inlet conveying device 1, and then enters the transfer conveying device 3 for transfer to the granule filling device 4 for filling. During the transfer process, the bottle blocking mechanism 34 blocks the bottle body 6 to prevent the bottle body 6 from tipping over. Specifically, a plurality of first bottle holders 311 are arranged at intervals on the first circulating conveyor belt 31 of the transfer conveying device 3, and a plurality of second bottle holders 321 are arranged at intervals on the second circulating conveyor belt 32. The first bottle holders 311 and the second bottle holders 321 are arranged in an alternating manner to suit the intermittent filling of the granule filling device 4. One or more bottle supports 7 can be provided on both the first bottle holders 311 and the second bottle holders 321. The bottle body 6 input from the bottle inlet conveying device 1 is placed on the bottle support 7 for transportation. If the granule filling device 4 changes the filling interval rhythm, it is only necessary to separately control the conveying speeds of the first circulating conveyor belt 31 and the second circulating conveyor belt 32 to form a speed difference between the conveying speeds of the first circulating conveyor belt 31 and the second circulating conveyor belt 32, so as to adjust the distance between the first bottle holders 311 and the second bottle holders 321, thereby adapting to different filling interval rhythms without disassembling and assembling the first bottle holders 311 and the second bottle holders 321 for adjustment, and the production efficiency is high.
[0030] In this embodiment, the bottle inlet conveying device 1 includes a bottle inlet conveyor belt 11. A first bottle aligning mechanism 12 is provided on the bottle inlet conveyor belt 11. The first bottle aligning mechanism 12 is used for aligning and supporting the bottle body 6. A bottle pushing mechanism 13 is provided at the conveying end of the bottle inlet conveyor belt 11. The bottle pushing mechanism 13 is used for pushing the bottle body 6 into the bottle support 7 on the first bottle holders 311 and the second bottle holders 321. One end of the bottle blocking mechanism 34 is arranged close to the bottle pushing mechanism 13. The bottle body 6 is input from the bottle inlet conveyor belt 11, and the first bottle aligning mechanism 12 aligns and supports the bottle body 6. Then, the bottle pushing mechanism 13 sequentially pushes the bottle body 6 into the bottle support 7 on the first bottle holders 311 and the second bottle holders 321. Then, under the bottle blocking action of the bottle blocking mechanism 34, it is conveyed to the granule filling device 4 for filling.
[0031] In this embodiment, the bottle discharging and conveying device 2 includes a qualified product conveyor belt 21 and a reject removing and collecting mechanism. A second bottle aligning mechanism 22 is provided on the qualified product conveyor belt 21, and the second bottle aligning mechanism 22 is used to align and support the bottle body 6. The transfer and conveying device 3 further includes a double-stroke bottle pushing mechanism 33 for pushing qualified products onto the qualified product conveyor belt 21 and pushing rejects into the reject removing and collecting mechanism. The other end of the bottle blocking mechanism 34 is arranged close to the double-stroke bottle pushing mechanism 33. After the bottle body 6 is filled by the counting and filling device 4, it continues to be conveyed backward under the blocking action of the bottle blocking mechanism 34. The bottle blocking mechanism 34 stops blocking before the bottle body 6 enters the double-stroke bottle pushing mechanism 33. The double-stroke bottle pushing mechanism 33 has two pushing strokes, pushing qualified products onto the qualified product conveyor belt 21 and pushing rejects into the reject removing and collecting mechanism (not shown in the figure). It should be noted that the detection of qualified and unqualified products is completed in the counting and filling device 4, that is, a detection mechanism is provided in the counting and filling device 4 to perform qualification detection on the filled bottle body 6 and feed the detection result back to the double-stroke bottle pushing mechanism 33.
[0032] In this embodiment, both the first bottle aligning mechanism 12 and the second bottle aligning mechanism 22 include a first fence 51 and a second fence 52. An inlet bottle channel 53 is formed between the first fence 51 and the second fence 52. A plurality of fence adjusting components 54 for adjusting the height and position of the first fence 51 and the second fence 52 are arranged along the length directions of the first fence 51 and the second fence 52. The inlet bottle channel 53 between the first fence 51 and the second fence 52 can guide and align the bottle body 6. The positions of the first fence 51 and the second fence 52 are adjustable, so that the width of the inlet bottle channel 53 can be increased or decreased to adapt to the guiding and aligning of bottle bodies 6 with different widths. The heights of the first fence 51 and the second fence 52 are adjustable to adapt to the guiding and aligning of bottle bodies 6 with different heights, and the adaptability is strong.
[0033] In this embodiment, the fence adjusting component 54 includes a mounting seat 541, a height adjusting rod 542, a distance adjusting rod 543, and a fence fixing block 544. The mounting seat 541 is arranged on the frame on both sides of the conveyor belt. The height adjusting rod 542 is vertically movably inserted through the mounting seat 541 and is provided with a first locking member 545. The distance adjusting rod 543 is movably inserted through the height adjusting rod 542 and is provided with a second locking member 546. The fence fixing block 544 is arranged on the distance adjusting rod 543, and the fence is arranged on the fence fixing block 544. The locking height of the height adjusting rod 542 on the mounting seat 541 can be adjusted through the first locking member 545, thereby driving the distance adjusting rod 543 and the fence fixing block 544 to rise and fall, and finally driving the first fence 51 and the second fence 52 to rise and fall. The locking position of the fence fixing block 544 on the height adjusting rod 542 can be adjusted through the second locking member 546 to make the two side fence fixing blocks 544 approach or move away from each other.
[0034] In this embodiment, the first locking member 545 is a first locking screw rod, and a plurality of first adjusting screw holes are correspondingly formed on the height adjusting rod 542. The height is adjusted by connecting the first locking screw rod to different first adjusting screw holes.
[0035] In this embodiment, the second locking member 546 is a second locking screw rod, and a plurality of second adjusting screw holes are correspondingly formed on the distance adjusting rod 543. The distance is adjusted by connecting the second locking screw rod to different second adjusting screw holes.
[0036] In this embodiment, the fence fixing block 544 is provided with an installation groove 547 for installing the fence. The fence can be clamped in the installation groove 547, which is convenient for disassembly and assembly.
[0037] In this embodiment, the transfer conveyor 3 further includes a bracket 35. The first circulating conveyor belt 31 and the second circulating conveyor belt 32 are arranged in parallel up and down on the bracket 35. The bottle blocking mechanism 34 includes a bottom bottle blocking plate 341 and a side bottle blocking plate 342 provided on the bracket 35. The bottom bottle blocking plate 341 and the side bottle blocking plate 342 are respectively located at the bottom and side of the bottle holder 7. When the transfer conveyor 3 transfers the bottle body 6, the bottom bottle blocking plate 341 and the side bottle blocking plate 342 respectively block the bottom and side of the bottle body 6 to prevent the bottle from falling forward or backward before and after filling, which affects the filling efficiency.
[0038] In this embodiment, the first circulating conveyor belt 31 and the second circulating conveyor belt 32 are respectively driven by corresponding servo motors, and the bottle inlet conveyor belt 11 and the qualified product conveyor belt 21 are respectively driven by corresponding frequency conversion motors. The first circulating conveyor belt 31 and the second circulating conveyor belt 32 are respectively driven by independent servo motors, and the control of the conveying speed is more accurate, which is beneficial to accurately adjust the distance between the first bottle holder clamp 311 and the second bottle holder clamp 321. The bottle inlet conveyor belt 11 and the qualified product conveyor belt 21 are respectively driven by independent frequency conversion motors, which is beneficial to controlling the bottle inlet and outlet speeds to adapt to the change of the filling speed.
[0039] Although the present utility model has been disclosed above with preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make many possible changes and modifications to the technical solution of the present utility model, or modify it into an equivalent embodiment with equivalent changes, without departing from the scope of the technical solution of the present utility model. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model without departing from the content of the technical solution of the present utility model shall fall within the scope of protection of the technical solution of the present utility model.
Claims
1. A multi-capsule filling production line, comprising a bottle inlet conveying device (1) and a bottle outlet conveying device (2), characterized in that: The invention also comprises a transfer conveying device (3) and a pill counting and filling device (4). The transfer conveying device (3) comprises a first circulating conveyor belt (31), a second circulating conveyor belt (32) and a bottle blocking mechanism (34). A plurality of first bottle holder clamps (311) are arranged at intervals on the first circulating conveyor belt (31), a plurality of second bottle holder clamps (321) are arranged at intervals on the second circulating conveyor belt (32). The first bottle holder clamps (311) and the second bottle holder clamps (321) are arranged alternately. Bottle holders (7) are provided on the first bottle holder clamps (311) and the second bottle holder clamps (321). The bottle blocking mechanism (34) is used to block bottles (6) after being input by the bottle input conveying device (1) and before being output by the bottle output conveying device (2). The bottle input conveying device (1), the pill counting and filling device (4) and the bottle output conveying device (2) are arranged in sequence along the conveying direction of the transfer conveying device (3).
2. The multi-grain filling production line according to claim 1 is characterized in that: The bottle-feeding conveying device (1) comprises a bottle-feeding conveying belt (11), on which a first bottle-straightening mechanism (12) is provided, the first bottle-straightening mechanism (12) being used to arrange and support bottle bodies (6), a bottle-pushing mechanism (13) being provided at the conveying end of the bottle-feeding conveying belt (11), the bottle-pushing mechanism (13) being used to push the bottle bodies (6) into bottle holders (7) on first bottle holder clamps (311) and second bottle holder clamps (321), and one end of the bottle-blocking mechanism (34) is arranged close to the bottle-pushing mechanism (13).
3. The multi-grain filling production line according to claim 2 is characterized in that: The bottle discharging conveying device (2) comprises a qualified product conveying belt (21) and a defective product rejecting and collecting mechanism, the qualified product conveying belt (21) is provided with a second bottle aligning mechanism (22), the second bottle aligning mechanism (22) is used to arrange and support the bottle body (6), the transfer conveying device (3) also comprises a double-stroke bottle pushing mechanism (33) for pushing qualified products into the qualified product conveying belt (21) and for pushing defective products into the defective product rejecting and collecting mechanism, and the other end of the bottle blocking mechanism (34) is arranged close to the double-stroke bottle pushing mechanism (33).
4. The multi-grain filling production line according to claim 3 is characterized in that: The first bottle filling mechanism (12) and the second bottle filling mechanism (22) both comprise a first fence (51) and a second fence (52), a bottle feeding channel (53) is formed between the first fence (51) and the second fence (52), and a plurality of fence adjustment components (54) for adjusting the height and position of the first fence (51) and the second fence (52) are arranged along the length direction of the first fence (51) and the second fence (52).
5. The multi-grain filling production line according to claim 4 is characterized in that: The fence adjustment assembly (54) includes a mounting seat (541), a height adjustment rod (542), a distance adjustment rod (543) and a fence fixing block (544); the mounting seat (541) is arranged on the frames on both sides of the conveyor belt; the height adjustment rod (542) is movably arranged on the mounting seat (541) and is provided with a first locking member (545); the distance adjustment rod (543) is movably arranged on the height adjustment rod (542) and is provided with a second locking member (546); the fence fixing block (544) is arranged on the distance adjustment rod (543); and the fence is arranged on the fence fixing block (544).
6. The multi-grain filling production line according to claim 5 is characterized in that: The first locking member (545) is a first locking screw, and a plurality of first adjusting screw holes are correspondingly provided on the height adjusting rod (542).
7. The multi-grain filling production line according to claim 5, characterized in that: The second locking member (546) is a second locking screw, and a plurality of second adjusting screw holes are correspondingly provided on the distance adjusting rod (543).
8. The multi-grain filling production line according to claim 5, characterized in that: The fence fixing block (544) is provided with a mounting groove (547) for mounting the fence.
9. The multi-grain filling production line according to claim 3, characterized in that: The transfer conveying device (3) further comprises a support (35), the first circulating conveyor belt (31) and the second circulating conveyor belt (32) are arranged vertically and parallelly on the support (35), and the bottle blocking mechanism (34) comprises a bottom bottle blocking plate (341) and a side bottle blocking plate (342) arranged on the support (35), and the bottom bottle blocking plate (341) and the side bottle blocking plate (342) are respectively located at the bottom and the side of the bottle holder (7).
10. The multi-tablet filling production line according to any one of claims 3 to 8, characterized in that: The first circulating conveyor belt (31) and the second circulating conveyor belt (32) are driven by corresponding servo motors respectively, and the bottle-feeding conveyor belt (11) and the qualified product conveyor belt (21) are driven by corresponding variable frequency motors respectively.