Lens loading jig
By designing a lens loading fixture including the main body, limiting part and avoidance groove, the complex problems of lens contamination and cleaning in lens production are solved, and the rapid positioning of the lens and direct cleaning and drying of the lens are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202422308975.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-20
AI Technical Summary
During the production process of existing lenses, the lenses are prone to contamination when they are placed for a long time, and the A and B sides of the lenses need to be cleaned separately, resulting in complex processes and difficult to meet the cleaning requirements of the client.
A lens loading fixture is designed, including a main body, a limiting part and a avoiding groove. The lens is positioned through the inner peripheral wall of the limiting part. The arrangement of the through-groove and avoiding groove allows the lens to be directly cleaned and dried in the fixture, reducing the turning step.
The lens is quickly positioned and direct cleaning and drying are achieved, which reduces the flip of the fixture, improves production efficiency, and simplifies the cleaning process of the lens.
Smart Images

Figure CN223015198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lens fixtures, in particular to a lens loading fixture Background Art
[0002] At present, the traditional glass pieces (such as optical wave glass) are cleaned, inspected and shipped by protective film. The product processing flow is complicated, and the inspection requires double-sided film replacement inspection. At the same time, there is interference of the protective film on the inspection, after shipment.
[0003] The protective film method is to coat an adhesive layer on a supporting plate (such as a plastic sheet), and then place the split or processed glass pieces (the processed product is a lens) on the adhesive layer to achieve material transfer.
[0004] When the lenses are produced and sent to the client, if they are left for a long time, they are prone to lens contamination, and generally need to be cleaned later to meet the predetermined production or assembly requirements. Therefore, in actual production, it is necessary to clean the A and B surfaces of the lenses to meet their usage requirements. Therefore, the process is long and the cleaning requirements of the client (especially the adhesive layer) are not met.
[0005] For example, the specific steps (production side) include: lens - side A - brushing - drying - side B (in contact with the adhesive layer) - brushing - drying - inspection of side B - film replacement - inspection of side A - coating - shipment;
[0006] Traditional rework process (when the client has been left for a long time): brush A side - spin dry - inspect AB side inverted film brush - spin wash - spin dry - inspect B.
[0007] The existing adhesive type requires a turning process and needs to be cleaned separately. Utility Model Content
[0008] The main purpose of the utility model is to propose a lens loading jig, aiming to design a jig that is convenient for positioning the lens, while reducing the steps of turning over, facilitating the cleaning of the lens, and improving production efficiency.
[0009] In order to achieve the above-mentioned purpose, the utility model provides a lens loading fixture, comprising:
[0010] A main body, wherein the main body is provided with through grooves arranged vertically and horizontally, and the through grooves are rectangular;
[0011] A limiting part, the limiting part is arranged on the upper wall of the main body, the limiting part is arranged in a bent shape, the limiting part is provided with a corner end of the through groove, and a spacing is provided between the inner side wall of the limiting part and the outer peripheral side of the through groove, and the upper wall of the main body is located at the position of the spacing to form a supporting frame;
[0012] The avoidance groove is provided at the corner end of the supporting frame and extends from the through groove to the limiting part.
[0013] In actual production, the lens can be directly placed on the upper wall of the supporting frame. The outer peripheral wall of the lens is positioned by the inner peripheral wall of the limiting part, effectively avoiding breakage caused by lens displacement. At the same time, through the settings of the through groove and the avoidance groove (to avoid liquid residue), the lens can be directly cleaned and dried in the jig (also called the tray), reducing the turning-over step of the jig, and the structure is simple and stable. Description of the Drawings
[0014] Figure 1 It is a front three-dimensional schematic diagram of the jig;
[0015] Figure 2 It is a rear three-dimensional schematic diagram of the jig;
[0016] Figure 3 It is a front plane schematic diagram of the jig;
[0017] Figure 4 It is a rear three-dimensional schematic diagram of the jig;
[0018] Figure 5 It is a sectional view taken along line A-A.
[0019] In the figure,
[0020] 1 is the main body, 10 is the through groove,
[0021] 2 is the limiting part, 20 is the supporting frame,
[0022] 3 is the avoidance groove,
[0023] 41 is the positioning groove, 42 is the positioning part,
[0024] 51 is the clearance position, 52 is the convex eaves. Detailed Embodiment
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0026] It should be noted that if there are directional indications involved in the embodiments of the present utility model (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then such directional indications are only used to explain the relative positional relationship, movement conditions, etc. between components in a certain specific posture (as shown in the attached drawings). If this specific posture changes, then the directional indications will also change accordingly.
[0027] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present utility model, then such descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0028] As Figures 1 to 5 shown, a lens loading fixture includes:
[0029] A main body 1, the main body 1 is provided with through grooves 10 arranged vertically and horizontally, and the through grooves 10 are rectangular in shape;
[0030] A limiting part 2, the limiting part 2 is arranged on the upper wall of the main body 1, the limiting part 2 is arranged in a bent shape, the limiting part 2 is provided with a corner end of the through groove 10, and there is a distance between the inner side wall of the limiting part 2 and the outer peripheral side of the through groove 10. A supporting frame 20 is formed at the position of the upper wall of the main body 1 where the distance is located;
[0031] An avoidance groove 3, the avoidance groove 3 is arranged at the corner end of the supporting frame 20 and extends from the through groove 10 to the limiting part 2.
[0032] In actual production, the lens can be directly placed on the upper wall of the supporting frame 20. Among them, the outer peripheral wall of the lens is positioned by the inner peripheral wall of the limiting part 2, effectively avoiding breakage caused by the displacement of the lens. At the same time, through the settings of the through groove 10 and the avoidance groove 3 (to avoid the residue of liquid), the lens can be directly cleaned and dried in the fixture (also called a tray), reducing the turning-over steps of the fixture, and the structure is simple and stable.
[0033] A positioning groove 41 is provided between the ends of two adjacent limiting parts 2, and a positioning part 42 matched with the positioning groove 41 is provided on the lower wall of the main body 1. The positioning part 42 protrudes from the lower wall of the main body 1, thereby realizing the stacking of the jigs. When the positioning part 42 and the positioning groove 41 are stacked, a positioning interval suitable for the thickness of the lens can be formed between the upper wall of the positioning groove 41 and the lower wall of the positioning part 42, thereby realizing the positioning of the lens in the vertical direction.
[0034] Specifically, the inner peripheral wall of the through groove 10 is gradually enlarged in diameter from top to bottom, so that the drainage can be carried out quickly, avoiding the residue of liquid, and facilitating the drying by centrifugation. At the same time, it is convenient for the forming and demolding of the jig, reducing the production deformation of the jig.
[0035] In the embodiment of the present invention, the limiting part 2 is gradually enlarged in diameter from bottom to top. (It can play a guiding role for the lens, realize the stable placement of the lens, and at the same time facilitate the integral forming and demolding of the jig.)
[0036] Specifically, the inclination of the through groove 10 is less than 5 degrees.
[0037] Specifically, the inclination of the limiting part 2 is greater than 5 degrees.
[0038] In the embodiment of the present invention, the main body 1 is integrally injection-molded from PC material. The jig material is required to be anti-static, with a surface resistance of 109 / ~1011 / Ω, resistant to baking at 65°C / 2H without deformation, resistant to cleaning with alkaline detergent (PH = 12), and preferably black for convenient automatic identification by the manipulator. The tray is tested for loading adaptability (no jamming of products, no dropping, no skewing).
[0039] Specifically, an avoidance space 51 is provided on the outer peripheral wall of the main body 1, and a convex eaves 52 matched with the avoidance space 51 is provided on the lower peripheral wall of the main body 1. When two main bodies 1 are stacked on each other, the convex eaves are clamped in the avoidance space 51, realizing the stacking of the jigs.
[0040] In the embodiment of the present invention, the positioning groove 41 extends vertically to the upper wall of the supporting frame 20.
[0041] The production process using this jig: cutting the lens - arranging the pieces (i.e., placing them on the jig) - cleaning - drying by centrifugation - inspecting the A and B surfaces - shipping;
[0042] Optimized rework process: directly cleaning - inspecting A and B.
[0043] The above are only the preferred embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural transformation made under the inventive concept of the present utility model by using the content of the specification and drawings of the present utility model, or any direct / indirect application in other related technical fields shall be included within the patent protection scope of the present utility model.
Claims
1. A lens loading jig, characterized in that: include: A main body, wherein the main body is provided with through grooves arranged vertically and horizontally, and the through grooves are rectangular; A limiting part, the limiting part is arranged on the upper wall of the main body, the limiting part is arranged in a bent shape, the limiting part is provided with a corner end of the through groove, and a spacing is provided between the inner side wall of the limiting part and the outer peripheral side of the through groove, and the upper wall of the main body is located at the position of the spacing to form a supporting frame; The avoidance groove is arranged at the corner end of the supporting frame and extends from the through groove to the limiting part.
2. The lens loading jig according to claim 1, characterized in that: A positioning groove is arranged between the ends of two adjacent limiting parts, and a positioning part matching with the positioning groove is arranged on the lower wall of the main body, and the positioning part is protruded from the lower wall of the main body.
3. The lens loading jig according to claim 1, characterized in that: The inner peripheral wall of the through groove is gradually enlarged in diameter from top to bottom.
4. The lens loading jig according to claim 1, characterized in that: The limiting part is arranged to gradually expand in diameter from the bottom to the third.
5. The lens loading jig according to claim 3, characterized in that: The inclination of the through groove is less than 5 degrees.
6. The lens loading jig according to claim 4, characterized in that: The inclination of the limiting portion is greater than 5 degrees.
7. The lens loading jig according to claim 4, characterized in that: The main body is integrally injection-molded from PC material.
8. The lens loading jig according to claim 1, wherein: The outer peripheral wall of the main body is provided with a clearance position, and the lower peripheral wall of the main body is provided with a convex eaves matched with the clearance position. When the two main bodies are stacked on each other, the convex eaves are stuck in the clearance position.
9. The lens loading jig according to claim 2, characterized in that: The positioning groove vertically extends to the upper wall of the supporting frame.