Traction device for light SPC floor production

By adopting a transmission assembly of movable tension gears and elastic members in the traction device, the rotation speed difference problem that may occur between the traction rollers in the prior art is solved, and efficient operation of the traction device and accurate conveying of the lightweight SPC floor are achieved.

CN223015550UActive Publication Date: 2025-06-24NANJING MGM NEW MATERIALS
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Patent Information

Application Number
CN202422040238.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-24
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

In the prior art, a traction device that can adjust the traction gap between the upper and lower traction rollers may have a rotation speed difference between the upper and lower traction rollers during use.

Method used

The transmission assembly with a movable tension gear is used to link the upper and lower pull rollers, and the tension force of the tension gear is automatically controlled through the elastic member to ensure that the transmission chain always has a good transmission effect and avoid the speed difference between the pull rollers.

Benefits of technology

The rotation speed difference between the upper and lower pull rollers is effectively avoided, ensuring the accurate conveying of lightweight SPC floors and the continuity and efficiency of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a traction device for light SPC floor production. The traction device comprises a mounting frame, an upper traction roller, a lower traction roller, a transmission assembly and a driving mechanism. The upper traction roller and the lower traction roller are rotationally connected to the mounting frame; the transmission assembly comprises a first driven transmission gear, a second driven transmission gear, a driving transmission gear and a tensioning gear which are in transmission connection through a transmission chain, the first driven transmission gear is fixed to one end of the upper traction roller, the second driven transmission gear is fixed to one end of the lower traction roller, and the driving transmission gear is rotationally connected to the mounting frame; the tensioning gear is connected to the mounting frame in a sliding manner, and an elastic piece is arranged between the tensioning gear and the mounting frame; the output end of the driving mechanism is connected with the driving transmission gear. The transmission assembly with the movable tensioning gear is adopted for linkage of the upper traction roller and the lower traction roller, the tensioning force of the transmission chain can be automatically adjusted along with vertical movement of the upper traction roller in use, and meanwhile the situation that the two traction rollers have the rotating speed difference in use is effectively avoided.
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Description

Technical Field

[0001] This application belongs to the technical field of light SPC floor production and processing, and particularly relates to a traction device for light SPC floor production. Background Art

[0002] The light SPC floor, also known as stone plastic composite floor, is currently widely used due to its excellent environmental protection performance, without any toxicity and no carcinogens such as formaldehyde. Therefore, how to improve the continuity, efficiency and product quality in the production process of light SPC floor has become a key issue of concern. In the production process of light SPC floor, although the role of the traction device is not directly related to the core links such as the material characteristics or production process of the floor, it is closely related to the material transmission, positioning and speed control on the production line. And material transmission is the key to ensuring the continuity and efficiency of the production process, and material positioning and speed control directly affect the quality of the product. Therefore, the traction device plays a crucial role in the production of light SPC floor. In the prior art, the commonly used traction device generally includes two upper and lower traction rollers. When in use, the light SPC floor passes between the two upper and lower traction rollers, and the driving mechanism drives the two traction rollers to rotate so as to realize the traction of the light SPC floor. At present, in order to improve the flexibility of the traction device, generally, the upper traction roller is driven to move up and down by a cylinder to control the gap distance between the two traction rollers, so that the traction device can be applicable to traction of various different thickness plates. Because it is necessary to control the up and down movement of the upper traction roller, for the convenience of installation, the driving mechanism needs to drive the upper traction roller and the lower traction roller separately, that is, the driving mechanism has two power elements to drive the upper traction roller and the lower traction roller to rotate respectively; or only the lower traction roller is driven, and the upper traction roller only follows the material to rotate passively during use, which may result in a speed difference between the upper traction roller and the lower traction roller, thus being not conducive to the accurate conveying of the light SPC floor. Summary of the Utility Model

[0003] This application aims to solve the technical problem that there may be a speed difference between the upper and lower traction rollers of a traction device that can adjust the traction gap between the upper and lower traction rollers in the prior art; and provides a traction device for light SPC floor production. By adopting a transmission component with a movable tensioning gear to link the upper and lower traction rollers, on the one hand, it can automatically adjust the tension of the transmission chain as the upper traction roller moves up and down, and on the other hand, it can effectively avoid the situation of speed difference between the two traction rollers during use.

[0004] In order to achieve the above object, this application adopts the following technical solutions:

[0005] A traction device for light SPC floor production, comprising a mounting frame, an upper traction roller, a lower traction roller, a transmission component and a driving mechanism;

[0006] Adjusting cylinders are respectively provided at opposite ends of the mounting frame. Mounting blocks are also respectively provided at opposite ends of the mounting frame. The mounting blocks are slidably clamped on the mounting frame, and the mounting blocks are arranged in one-to-one correspondence with the adjusting cylinders. The output end of the adjusting cylinder is fixedly connected to the corresponding mounting block for driving the mounting block to slide relative to the mounting frame;

[0007] Opposite ends of the upper traction roller are respectively rotatably connected to the two mounting blocks; the lower traction roller is arranged in parallel with the upper traction roller and is located below the upper traction roller. Opposite ends of the lower traction roller are rotatably connected to the mounting frame;

[0008] The transmission assembly includes a first driven transmission gear, a second driven transmission gear, a driving transmission gear and a tensioning gear. The first driven transmission gear, the second driven transmission gear, the driving transmission gear and the tensioning gear are connected by a transmission chain. The first driven transmission gear is fixed to one end of the upper traction roller. The second driven transmission gear is fixed to one end of the lower traction roller and corresponds to the first driven transmission gear. The driving transmission gear is rotatably connected to the mounting frame and is located on one side of the second driven transmission gear. An activity block is provided at a position on the mounting frame on the other side of the second driven transmission gear. The activity block is slidably clamped on the mounting frame. The tensioning gear is rotatably connected to the activity block. An elastic member is further provided between the activity block and the mounting frame for pushing or pulling the activity block to move along a direction away from the second driven transmission gear;

[0009] The driving mechanism includes a driving motor. The output end of the driving motor is connected to the driving transmission gear for driving the driving transmission gear to rotate.

[0010] Further, a strip-shaped clamping hole or a strip-shaped clamping groove is provided at a position on the mounting frame corresponding to the activity block. The activity block is slidably clamped in the strip-shaped clamping hole or the strip-shaped clamping groove.

[0011] Further, a fixing member is further provided on the mounting frame. The fixing member is close to one end of the strip-shaped clamping hole or the strip-shaped clamping groove away from the second driven transmission gear. One end of the elastic member is fixed to the activity block, and the other end is fixed to the fixing member for pulling the activity block to move along a direction away from the second driven transmission gear.

[0012] Further, the elastic member is arranged between the activity block and the inner wall of the strip-shaped clamping hole or the strip-shaped clamping groove for pushing the activity block to move along a direction away from the second driven transmission gear.

[0013] Further, an installation reserved opening is provided at a position on the mounting frame corresponding to the mounting block, and the mounting block is slidably clamped in the installation reserved opening.

[0014] Further, a first protective housing is provided at a position on the mounting frame corresponding to the transmission assembly, and the first protective housing is detachably covered outside the transmission assembly.

[0015] Further, a fixing frame is provided at a position on the mounting frame corresponding to the driving motor, and the driving motor is mounted on the fixing frame.

[0016] Further, a second protective housing is provided at a position on the mounting frame corresponding to the driving mechanism, and the second protective housing is detachably covered outside the driving mechanism.

[0017] The beneficial effects of the present application are as follows:

[0018] In the present application, the upper and lower two traction rollers are linked by adopting a transmission assembly with a movable tensioning gear, and the elastic member is used to automatically control the tensioning force of the tensioning gear. During use, the tensioning gear can automatically adjust the tensioning force of the transmission chain as the upper traction roller moves up and down, so as to ensure that the transmission chain always has a good transmission effect, and at the same time, there is no speed difference between the upper and lower two traction rollers. Since the elastic member is a consumable during use, it needs to be regularly inspected / replaced during long-term use to ensure that it maintains excellent elasticity. The elastic member of the present application is connected to the movable block through a fixing member and is arranged outside the mounting frame, making the inspection / replacement of the elastic member more convenient and fast. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic structural diagram of a traction device for lightweight SPC floor production provided by an embodiment of the present application;

[0021] Figure 2 It is a schematic structural diagram of a traction device for lightweight SPC floor production provided by an embodiment of the present application after removing the first protective housing and the second protective housing;

[0022] Figure 3 It is Figure 2 a right view of

[0023] Figure 4The side view of the traction device for the production of lightweight SPC floors after removing the first protective housing and the second protective housing is provided for another embodiment of the present application.

[0024] Explanation of the reference numerals in the attached drawings:

[0025] Mounting frame 1, upper traction roller 2, lower traction roller 3, adjusting cylinder 4, mounting block 5, first passive transmission gear 6, second passive transmission gear 7, active transmission gear 8, tensioning gear 9, transmission chain 10, movable block 11, elastic member 12, drive motor 13, strip-shaped card hole 14, fixing member 15, installation reserved opening 16, first protective housing 17, fixing frame 18, second protective housing 19. Specific implementation manners

[0026] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts belong to the scope of protection of the present application.

[0027] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more, unless otherwise specifically defined.

[0028] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that can communicate with each other; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0029] In this application, unless otherwise clearly specified and defined, the first feature being "on" or "under" the second feature may include direct contact between the first and second features, or may include the first and second features not being in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is less than that of the second feature.

[0030] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure of this application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit this application. In addition, this application may repeat reference numerals and / or reference letters in different examples. This repetition is for the purpose of simplification and clarity, and in itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, this application provides examples of various specific processes and materials, but those of ordinary skill in the art can be aware of the application of other processes and / or the use of other materials.

[0031] An embodiment of this application provides a traction device for producing a lightweight SPC floor, as Figures 1 to 3 shown, including a mounting frame 1, an upper traction roller 2, a lower traction roller 3, a transmission assembly and a driving mechanism;

[0032] Adjusting cylinders 4 are respectively and fixedly provided at opposite ends of the mounting frame 1. Mounting blocks 5 are also respectively provided at opposite ends of the mounting frame 1. Mounting reserved openings 16 are provided at positions corresponding to the mounting blocks 5 on the mounting frame 1. The mounting blocks 5 are slidably clamped in the mounting reserved openings 16 in the up and down direction. And the mounting blocks 5 are arranged in one-to-one correspondence with the adjusting cylinders 4. The output ends of the adjusting cylinders 4 are fixedly connected to the corresponding mounting blocks 5 for driving the mounting blocks 5 to slide up and down relative to the mounting frame 1;

[0033] Opposite ends of the upper traction roller 2 are respectively rotatably connected to the two mounting blocks 5; the lower traction roller 3 is arranged parallel to the upper traction roller 2 and is located below the upper traction roller 2. Opposite ends of the lower traction roller 3 are rotatably connected to the mounting frame 1; during use, when the adjusting cylinder 4 drives the mounting block 5 to slide up and down along the mounting reserved opening 16, the upper traction roller 2 rotatably connected to the mounting block 5 also moves up and down together, so as to achieve the purpose of adjusting the traction gap between the upper traction roller 2 and the lower traction roller 3.

[0034] The transmission assembly includes a first passive transmission gear 6, a second passive transmission gear 7, an active transmission gear 8 and a tensioning gear 9. The first passive transmission gear 6, the second passive transmission gear 7, the active transmission gear 8 and the tensioning gear 9 are connected by a transmission chain 10. In actual application, when setting the transmission chain 10, it should be noted that the rotation directions of the first passive transmission gear 6 and the second passive transmission gear 7 are opposite to ensure that the upper traction roller 2 and the lower traction roller 3 can be pulled normally. During installation, the first passive transmission gear 6 is fixed to one end of the upper traction roller 2, the second passive transmission gear 7 is fixed to one end of the lower traction roller 3 and corresponds to the first passive transmission gear 6, the active transmission gear 8 is rotatably connected to the mounting frame 1 and is located on one side of the second passive transmission gear 7, a strip-shaped clamping hole 14 is provided on the mounting frame 1 at the other side of the second passive transmission gear 7, a movable block 11 is slidably clamped on the strip-shaped clamping hole 14, the tensioning gear 9 is rotatably connected to the movable block 11, and an elastic member 12 is further provided between the movable block 11 and the mounting frame 1 for pushing or pulling the movable block 11 to move in a direction away from the second passive transmission gear 7 to ensure that the tensioning gear 9 connected to the movable block 11 can continuously provide good tensioning force so as to ensure that the transmission chain 10 can have a good transmission effect. Among them, the function of the strip-shaped clamping hole 14 is mainly to slide and clamp the movable block 11, so in the actual application process, the strip-shaped clamping hole 14 can also be set as a strip-shaped clamping groove.

[0035] The driving mechanism includes a driving motor 13 , and an output end of the driving motor 13 is connected to the driving transmission gear 8 to drive the driving transmission gear 8 to rotate.

[0036] In order to facilitate the disassembly and assembly of the elastic member 12, a fixing member 15 is provided on the mounting frame 1 at a position corresponding to the movable block 11. The fixing member 15 is close to the strip-shaped card hole 14 and away from one end of the second passive transmission gear 7. One end of the elastic member 12 is fixed on the movable block 11, and the other end is fixed on the fixing member 15 to pull the movable block 11 to move in a direction away from the second passive transmission gear 7. Among them, the elastic member 12 and the fixing member 15 as well as the elastic member 12 and the movable block 11 are all detachably connected, so that the elastic member 12 can be replaced more quickly later. At the same time, during use, the elastic member 12 should be in a stretched state to ensure that it has a certain pulling force to ensure the tension of the transmission chain 10, thereby ensuring that the transmission chain 10 can have a good transmission effect. Therefore, in the actual application process, the specific position of the fixing member 15 can be adjusted according to the actual situation.

[0037] A first protective housing 17 is provided at a position on the mounting bracket 1 corresponding to the transmission assembly, and the first protective housing 17 is detachably sleeved outside the transmission assembly. A fixing bracket 18 is provided at a position on the mounting bracket 1 corresponding to the driving motor 13, and the driving motor 13 is mounted on the fixing bracket 18. A second protective housing 19 is provided at a position on the mounting bracket 1 corresponding to the driving mechanism, and the second protective housing 19 is detachably sleeved outside the driving mechanism.

[0038] As Figure 4 shown, in some other embodiments, the elastic member 12 is disposed between the movable block 11 and the inner wall of the strip-shaped card hole 14 for pushing the movable block 11 to move along a direction away from the second passive transmission gear 7. Among them, the connection between the elastic member 12 and the inner wall of the strip-shaped hole 14 and the connection between the elastic member 12 and the movable block 11 are both detachable, so as to facilitate the subsequent replacement of the elastic member 12 more quickly. At the same time, during use, the elastic member 12 should be in a compressed state to ensure that it has a certain thrust, so as to ensure the tension degree of the transmission chain 10, and further ensure that the transmission chain 10 can have a good transmission effect.

[0039] In the above embodiments, the descriptions of the respective embodiments have their own emphases. For parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.

[0040] The above has introduced in detail a traction device for producing lightweight SPC floors provided by the embodiments of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A traction device for producing lightweight SPC floor, characterized by: It includes a mounting frame, an upper traction roller, a lower traction roller, a transmission assembly and a driving mechanism; The mounting frame is provided with adjusting cylinders at opposite ends thereof, and mounting blocks are provided at opposite ends thereof, the mounting blocks are slidably connected to the mounting frame, and the mounting blocks are arranged in one-to-one correspondence with the adjusting cylinders, and the output ends of the adjusting cylinders are fixedly connected with the corresponding mounting blocks to drive the mounting blocks to slide relative to the mounting frame; The opposite ends of the upper traction roller are rotatably connected to the two mounting blocks respectively; the lower traction roller is arranged parallel to the upper traction roller and is located below the upper traction roller, and the opposite ends of the lower traction roller are rotatably connected to the mounting frame; The transmission assembly includes a first passive transmission gear, a second passive transmission gear, an active transmission gear and a tensioning gear, the first passive transmission gear, the second passive transmission gear, the active transmission gear and the tensioning gear are connected through a transmission chain transmission, the first passive transmission gear is fixed to one end of the upper traction roller, the second passive transmission gear is fixed to one end of the lower traction roller and corresponds to the first passive transmission gear, the active transmission gear is rotatably connected to the mounting frame and is located on one side of the second passive transmission gear, a movable block is provided on the mounting frame at a position on the other side of the second passive transmission gear, the movable block is slidably engaged with the mounting frame, the tensioning gear is rotatably connected to the movable block, and an elastic member is further provided between the movable block and the mounting frame for pushing or pulling the movable block to move in a direction away from the second passive transmission gear; The driving mechanism comprises a driving motor, and an output end of the driving motor is connected to the driving transmission gear to drive the driving transmission gear to rotate.

2. The traction device for producing a lightweight SPC floor as claimed in claim 1, characterized in that: A strip-shaped card hole or a strip-shaped card slot is provided on the mounting frame at a position corresponding to the movable block, and the movable block is slidably connected in the strip-shaped card hole or the strip-shaped card slot.

3. The traction device for producing a lightweight SPC floor as claimed in claim 2, characterized in that: The mounting frame is also provided with a fixing piece, which is close to one end of the strip card hole or the strip card slot away from the second passive transmission gear. One end of the elastic piece is fixed to the movable block, and the other end is fixed to the fixing piece for pulling the movable block to move in a direction away from the second passive transmission gear.

4. The traction device for producing a lightweight SPC floor as claimed in claim 2, characterized in that: The elastic member is disposed between the movable block and the inner wall of the strip-shaped clamping hole or the strip-shaped clamping groove to push the movable block to move in a direction away from the second passive transmission gear.

5. The traction device for producing a lightweight SPC floor according to claim 1, characterized in that: A mounting reserved opening is arranged on the mounting frame at a position corresponding to the mounting block, and the mounting block is slidably engaged in the mounting reserved opening.

6. The traction device for producing a lightweight SPC floor as claimed in claim 1, characterized in that: A first protective shell is provided on the mounting frame at a position corresponding to the transmission assembly, and a detachable cover of the first protective shell is provided outside the transmission assembly.

7. The traction device for producing a lightweight SPC floor as claimed in claim 1, characterized in that: A fixing frame is provided on the mounting frame at a position corresponding to the driving motor, and the driving motor is installed on the fixing frame.

8. The traction device for producing a lightweight SPC floor as claimed in claim 1, characterized in that: A second protective shell is provided on the mounting frame at a position corresponding to the driving mechanism, and a detachable cover of the second protective shell is provided outside the driving mechanism.