Wear-resistant scraper conveyor middle trough

Abstract

The utility model relates to the technical field of scraper conveyors, and discloses a wear-resistant scraper conveyor middle trough which comprises two side plates, a middle plate is fixedly connected between the middle ends of the two side plates, and a sound insulation plate is fixedly embedded in the middle plate. According to the wear-resistant scraper conveyor middle trough, the rolling columns are arranged on the bottom plate, so that a chain can be supported when the chain returns, the direct friction pressure between the chain and the bottom plate is effectively reduced, the overall wear resistance is greatly improved, and the service life of equipment is remarkably prolonged; the lubricating system conveys lubricating liquid in a water tank into a spray pipe through a pump body, and then the lubricating liquid is sprayed to the surface of the middle plate by a nozzle at a downward inclined angle. By means of the design, it is ensured that the middle plate can continuously obtain a proper amount of stable lubricating liquid in the working process, dry friction and additional abrasion caused by insufficient lubrication are effectively avoided, and meanwhile high-temperature coal gangue or coal briquettes can be cooled.

Description

Technical Field

[0001] This application relates to the technical field of scraper conveyors, and particularly to a wear-resistant middle trough of a scraper conveyor. Background Art

[0002] In heavy industrial fields such as mines and metallurgy, scraper conveyors, as key material conveying equipment, play an indispensable role. With their efficient, continuous, and stable material conveying capabilities, they greatly improve production efficiency and automation levels. However, with the expansion of production scale and the increase in production intensity, the performance requirements for scraper conveyors are also increasing day by day.

[0003] A prior patent (publication number: CN211418525U) discloses a middle trough of a scraper conveyor, which includes two first trough side plates. A concave hole is provided on the right side surface of each of the first trough side plates. A second trough side plate is provided on the right side of each of the first trough side plates. The left side surface of each of the second trough side plates extends into the interior of each concave hole. Equally spaced first threaded holes are provided on the upper surface of each of the second trough side plates. Second threaded holes are provided on the upper surface of each of the first trough side plates. Fixed bolts are provided on the mutually remote sides of the two first trough side plates. One end of each of the two fixed bolts close to each other penetrates each of the second threaded holes and extends into the interior of each of the first threaded holes. This middle trough of the scraper conveyor achieves the adjustment of the length of the middle trough, avoids limitations in use due to the scraper conveyor being too long or too short, enables the scraper conveyor to be better used, and ensures the normal operation of the scraper conveyor.

[0004] However, as the middle plate is the component directly bearing the friction of the scraper, the material selection and structural design thereof often cannot resist high-intensity wear for a long time, resulting in serious wear of the middle plate in a short time. This not only reduces the service life of the scraper conveyor, but also increases the equipment maintenance cost and production downtime, having an adverse impact on the normal production and operation of the enterprise. Summary of the Utility Model

[0005] In view of the deficiencies of the prior art, this application provides a wear-resistant middle trough of a scraper conveyor, which has advantages such as reducing wear, and solves the problems raised in the background art.

[0006] To achieve the above object, this application provides the following technical solution: A wear-resistant middle trough of a scraper conveyor includes two side plates. A middle plate is fixedly connected between the mid-ends of the two side plates. A sound insulation plate is fixedly embedded inside the middle plate. A bottom plate is fixedly connected between the bottom ends of the two side plates. A plurality of equally spaced notches are provided on the upper surface of the bottom plate. A rolling column is rotatably connected between the left and right inner side walls of each notch.

[0007] Above both of the two side plates, there are spray pipes, and a plurality of downwardly inclined nozzles are fixedly communicated with the outer surface of each spray pipe.

[0008] Through the above solution, by means of the rolling columns arranged on the bottom plate, it is possible to support the chain when the chain returns, effectively reducing the direct friction pressure between the chain and the bottom plate, greatly improving the overall wear resistance, significantly extending the service life of the equipment, and providing continuous and stable lubrication supply: The lubrication system transports the lubricating fluid in the water tank to the spray pipe through the pump body, and then sprays it onto the surface of the intermediate plate at a downwardly inclined angle by the nozzles. This design ensures that the intermediate plate can continuously obtain stable and appropriate amount of lubricating fluid during operation, effectively avoiding dry friction and additional wear caused by insufficient lubrication, and at the same time being able to cool the high-temperature coal gangue or coal blocks.

[0009] Furthermore, feet are fixedly connected to the bottoms of both of the two side plates.

[0010] Through the above solution, by means of the arrangement of the feet, the purpose of supporting the whole can be achieved.

[0011] Furthermore, water tanks are fixedly connected to the mutually remote sides of both of the two feet, and a replenishing pipe is fixedly communicated with the top of each water tank.

[0012] Through the above solution, by means of the arrangement of the replenishing pipe, it is convenient for the user to replenish water and lubricating fluid.

[0013] Furthermore, a stirring shaft is rotatably connected between the front and rear inner side walls of each water tank, and a group of stirring blades are fixedly connected to the outer surface of each stirring shaft.

[0014] Through the above solution, by means of the arrangement of the stirring blades, the purpose of stirring the lubricating fluid and water in the water tank can be achieved, and the dilution effect of the lubricant can be achieved.

[0015] Furthermore, motors are installed on the fronts of both of the two water tanks, and the output end of each motor is fixedly connected to the front end of the stirring shaft close to it.

[0016] Through the above solution, by means of the arrangement of the motors, it is possible to provide power for the rotation of the stirring shaft.

[0017] Furthermore, a group of brackets are fixedly connected to the top ends of each side plate, and the top end of each bracket is fixedly connected to the spray pipe close to it.

[0018] Through the above solution, by means of the arrangement of the brackets, the purpose of supporting the spray pipe can be achieved.

[0019] Further, pump bodies are provided on the sides of the two water tanks away from each other. The input end of each pump body is fixedly communicated with the water tank close to it, the output end of each pump body is fixedly communicated with a hose, and the other end of each hose is fixedly communicated with the nozzle close to it.

[0020] Through the above solution, by setting the pump body, the purpose of conveying the lubricating fluid into the nozzle can be achieved.

[0021] Further, a control host is installed on the left side surface of the left water tank, and the pump body and the motor are electrically connected to the control host.

[0022] Through the above solution, by setting the control host, the purpose of controlling the electrical components can be achieved.

[0023] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0024] For the middle trough of the wear-resistant scraper conveyor, through the rolling columns provided on the bottom plate, when the chain returns, it can play a role in supporting the chain, effectively reducing the direct friction pressure between the chain and the bottom plate, greatly improving the overall wear resistance, significantly extending the service life of the equipment, and providing continuous and stable lubrication supply: The lubrication system conveys the lubricating fluid in the water tank to the nozzle through the pump body, and then sprays it onto the surface of the middle plate at a downward inclination angle by the nozzle. This design ensures that the middle plate can continuously obtain stable and appropriate lubricating fluid during operation, effectively avoiding dry friction and additional wear caused by insufficient lubrication, and at the same time being able to cool the high-temperature coal gangue or coal blocks. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 is a three-dimensional schematic diagram of the overall structure of the present application;

[0026] Figure 2 is a front view of the overall structure of the present application;

[0027] Figure 3 is of the present application Figure 1 sectional view;

[0028] Figure 4 is a structural diagram of the bottom plate of the present application.

[0029] In the figure:

[0030] 1, side plate; 2, middle plate; 3, sound insulation plate; 4, bottom plate; 5, notch; 6, rolling column; 7, nozzle; 8, nozzle; 9, standing foot; 10, water tank; 11, supplement pipe; 12, stirring shaft; 13, stirring blade; 14, motor; 15, bracket; 16, pump body; 17, hose; 18, control host. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.

[0032] Please refer to Figure 1 、 Figure 3 and Figure 4 As shown in [drawings not specified], a wear-resistant middle trough of a scraper conveyor in this embodiment includes two side plates 1. A middle plate 2 is fixedly connected between the mid-ends of the two side plates 1. A sound insulation plate 3 is fixedly embedded inside the middle plate 2. A bottom plate 4 is fixedly connected between the bottom ends of the two side plates 1. A plurality of equally spaced slots 5 are formed on the upper surface of the bottom plate 4. A rolling column 6 is rotatably connected between the left and right inner side walls of each slot 5. Through the arrangement of the rolling column 6, it can support the chain during its return journey.

[0033] Please refer to Figure 1 、 Figure 2 and Figure 3 As shown in [drawings not specified], spray pipes 7 are provided above both side plates 1. A plurality of downwardly inclined nozzles 8 are fixedly communicated with the outer surface of each spray pipe 7. Through the arrangement of the nozzles 8, the purpose of spraying lubricating liquid onto the surface of the middle plate 2 can be achieved. Standing feet 9 are fixedly connected to the bottoms of both side plates 1. Through the arrangement of the standing feet 9, the purpose of supporting the whole can be achieved.

[0034] Please refer to Figure 1 、 Figure 2 and Figure 3 As shown in [drawings not specified], water tanks 10 are fixedly connected to the mutually remote sides of the two standing feet 9. A replenishing pipe 11 is fixedly communicated with the top of each water tank 10. Through the arrangement of the replenishing pipe 11, it is convenient for the user to replenish water and lubricating liquid. A stirring shaft 12 is rotatably connected between the front and rear inner side walls of each water tank 10. A group of stirring blades 13 are fixedly connected to the outer surface of each stirring shaft 12. Through the arrangement of the stirring blades 13, the purpose of stirring the lubricating liquid and water inside the water tank 10 can be achieved, achieving the dilution effect of the lubricant. Motors 14 are installed on the fronts of the two water tanks 10. The output end of each motor 14 is fixedly connected to the front end of the stirring shaft 12 close to it. Through the arrangement of the motors 14, power can be provided for the rotation of the stirring shaft 12.

[0035] Please refer to Figure 1 、 Figure 2 and Figure 3, at the top of each side plate 1, a set of brackets 15 are fixedly connected. At the top of each bracket 15, it is fixedly connected to the nozzle 7 closest to it. Through the setting of the brackets 15, the purpose of supporting the nozzle 7 can be achieved. On the sides of the two water tanks 10 away from each other, a pump body 16 is provided. The input end of each pump body 16 is fixedly connected to the water tank 10 closest to it. The output end of each pump body 16 is fixedly connected to a hose 17. The other end of each hose 17 is fixedly connected to the nozzle 7 closest to it. Through the setting of the pump body 16, the purpose of delivering the lubricating fluid into the nozzle 7 can be achieved. On the left side surface of the left water tank 10, a control host 18 is installed. The pump body 16 and the motor 14 are electrically connected to the control host 18. Through the setting of the control host 18, the purpose of controlling the electrical components can be achieved.

[0036] In the middle trough of a wear-resistant scraper conveyor in this embodiment, through the rolling columns 6 provided on the bottom plate 4, when the chain returns, it can play a role in supporting the chain, effectively reducing the direct friction pressure between the chain and the bottom plate 4, greatly improving the overall wear resistance, and significantly extending the service life of the equipment. Continuous and stable lubrication supply: The lubrication system transports the lubricating fluid in the water tank 10 to the nozzle 7 through the pump body 16, and then sprays it onto the surface of the middle plate 2 at a downward inclined angle by the nozzle 8. This design ensures that the middle plate 2 can continuously obtain stable and appropriate lubricating fluid during operation, effectively avoiding dry friction and additional wear caused by insufficient lubrication, and at the same time, it can cool the high-temperature coal gangue or coal blocks.

[0037] The working principle of the above embodiment is as follows: First, when the scraper chain returns, the uniformly arranged rolling columns 6 on the bottom plate 4 can effectively support the chain, significantly reducing the direct contact and friction between the chain and the bottom plate 4, thereby enhancing the overall wear resistance and extending the service life of the equipment. Secondly, during the process of the scraper pushing the coal blocks to move, the control host 18 can regularly start the pump body 16. The pump body 16 extracts the lubricating fluid from the water tank 10 and transports it to the nozzle 7 through the hose 17. The multiple nozzles 8 on the nozzle 7 are set at a downward inclined angle to ensure that the lubricating fluid can be accurately sprayed onto the surface of the middle plate 2, forming a uniform lubricating film. As the scraper chain continues to operate, the lubricating film on the middle plate 2 is continuously replenished, effectively reducing the friction coefficient between the scraper and the middle plate 2, avoiding additional wear caused by dry friction. At the same time, the lubricating fluid can also cool the high-temperature coal gangue or coal blocks that may fall on the middle plate 2 during transportation to a certain extent, protecting the middle plate 2 from high-temperature damage.

[0038] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the phrase "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the element.

[0039] Although the embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant scraper conveyor middle trough, comprising two side plates (1), characterized in that: An intermediate plate (2) is fixedly connected between the middle ends of the two side plates (1), a sound insulation plate (3) is fixedly inlaid inside the intermediate plate (2), a bottom plate (4) is fixedly connected between the bottom ends of the two side plates (1), a plurality of slots (5) arranged at equal distances are formed on the upper surface of the bottom plate (4), and a rolling column (6) is rotatably connected between the left and right inner side walls of each slot (5); A nozzle (7) is provided above each of the two side plates (1), and the outer surface of each nozzle (7) is fixedly connected to a plurality of nozzles (8) arranged to be inclined downward.

2. The wear-resistant scraper conveyor middle trough according to claim 1, characterized in that: The bottoms of the two side panels (1) are fixedly connected with standing feet (9).

3. A wear-resistant scraper conveyor middle trough according to claim 2, characterized in that: The sides of the two standing feet (9) that are away from each other are fixedly connected to a water tank (10), and the top of each water tank (10) is fixedly connected to a replenishing pipe (11).

4. A wear-resistant scraper conveyor middle trough according to claim 3, characterized in that: A stirring shaft (12) is rotatably connected between the front and rear inner walls of each water tank (10), and a group of stirring blades (13) are fixedly connected to the outer surface of each stirring shaft (12).

5. The wear-resistant scraper conveyor middle trough according to claim 3, characterized in that: A motor (14) is installed on the front of each of the two water tanks (10), and the output end of each of the motors (14) is fixedly connected to the front end of the adjacent stirring shaft (12).

6. The wear-resistant scraper conveyor middle trough according to claim 1, characterized in that: A group of brackets (15) are fixedly connected to the top end of each side plate (1), and the top end of each bracket (15) is fixedly connected to a nozzle (7) adjacent thereto.

7. The wear-resistant scraper conveyor middle trough according to claim 3, characterized in that: A pump body (16) is provided on one side of the two water tanks (10) that is away from each other. The input end of each pump body (16) is fixedly connected to the water tank (10) adjacent to it. The output end of each pump body (16) is fixedly connected to a hose (17). The other end of each hose (17) is fixedly connected to a nozzle (7) adjacent to the device.

8. The wear-resistant middle trough of a scraper conveyor according to claim 3, characterized in that: A control host (18) is installed on the left side of the water tank (10) on the left side, and the pump body (16) and the motor (14) are electrically connected to the control host (18).

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