Thin resin ring feeding device

By designing a thin resin ring feeding device including a circular vibration disk, a linear conveying track, a screening disk, a robot and a buffering mechanism, the problem of resin ring superposition is solved, efficient dispersion and buffering of resin rings is achieved, and battery processing efficiency is improved.

CN223015620UActive Publication Date: 2025-06-24WUXI XUJIE PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422101081.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-24
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

During battery processing, thin resin rings are prone to superposition, resulting in failure of the resin ring covering and waste of materials.

Method used

A thin resin ring feeding device is designed, including a circular vibration disk, a linear conveying track, a screening disk, a robotic hand and a buffering mechanism. Through the vibration of the flexible vibration disc and the irradiation of the coaxial light source, the detection camera shoots and detects resin rings of different thicknesses. The robot clamps the monolithic resin ring to multiple resin ring buffer stations in the buffer mechanism for buffering.

Benefits of technology

Ensure that only one resin ring is placed in each resin ring cache station to avoid superimposed coverage, and improve equipment productivity and processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a thin resin ring feeding device, which relates to the technical field of resin ring feeding equipment and comprises a machine table, and a circular vibration disc, a linear conveying track, a screening disc, a manipulator and a cache mechanism are arranged on the machine table; the screening disc comprises a flexible vibration disc, a coaxial light source arranged at the top of the flexible vibration disc and a transparent carrier plate arranged at the top end of the coaxial light source, and the machine table is provided with a detection camera right above the carrier plate; during processing, resin rings are discharged from the circular vibration disc and conveyed into the screening disc through the linear conveying track, the stacked resin rings are dispersed through vibration of the flexible vibration disc, the resin rings are irradiated upwards through the coaxial light source, the light transmittance of the resin rings with different thicknesses is different, shooting detection is carried out through the detection camera above, and the resin rings with different thicknesses are screened out through the screening disc. The manipulator clamps and transfers a single resin ring to a plurality of resin ring caching stations of the caching mechanism for caching, so that only one resin ring is placed at each resin ring caching station.
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Description

Technical Field

[0001] The utility model relates to the technical field of resin ring feeding equipment, in particular to a thin resin ring feeding device. Background Art

[0002] A battery refers to a cup, trough or other container or part of the space of a composite container containing an electrolyte solution and metal electrodes to generate current, and is a device that can convert chemical energy into electrical energy. It has positive and negative electrodes. With the progress of technology, a battery generally refers to a small device that can generate electrical energy, such as a solar cell. The performance parameters of a battery mainly include electromotive force, capacity, specific energy and resistance. Using a battery as an energy source, a current with a stable voltage, stable current, long-term stable power supply and little influence from the outside can be obtained. Moreover, the battery has a simple structure, is easy to carry, the charging and discharging operations are simple and easy, is not affected by the external climate and temperature, and has stable and reliable performance, playing a great role in all aspects of modern social life.

[0003] Covering a thin resin ring on the top of the battery is a part of battery processing. Since the thin resin ring is very thin and has a very light mass, during the feeding process, two thin resin rings often overlap, resulting in two thin resin rings covering the top of the battery at the same time, causing the failure of resin ring covering and waste of materials.

[0004] In view of this, there is an urgent need for a thin resin ring feeding device. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the utility model solves this problem with the following technical structure.

[0006] To achieve the above object, the utility model adopts the following technical scheme:

[0007] A thin resin ring feeding device includes: a machine table, on which a circular vibrating disk, a linear conveying track, a screening disk, a manipulator and a buffer mechanism are arranged;

[0008] The screening disk includes a flexible vibrating disk, a coaxial light source arranged on the top of the flexible vibrating disk, and a transparent carrier plate arranged at the top end of the coaxial light source. A detection camera is arranged on the machine table directly above the carrier plate;

[0009] One end of the linear conveying track is connected to the discharge end of the circular vibrating disk, and the other end extends above the transparent carrier plate;

[0010] A number of resin ring buffer stations are arranged on the buffer mechanism.

[0011] It is further characterized in that

[0012] The screening disk further includes a baffle arranged in the circumferential direction of the transparent carrier plate.

[0013] A leakage opening is provided between the baffle plate and the transparent carrier plate, and a material receiving frame is arranged on the machine table below the leakage opening.

[0014] The linear conveying track is inclined, a guiding groove is arranged at the bottom end of the linear conveying track, and the discharging end of the guiding groove extends into the circular vibrating disk.

[0015] A supplementary light is arranged on one side above the screening disk on the machine table.

[0016] The buffer mechanism includes a buffer disk and a rotating table for driving the buffer disk to rotate. The rotating table is arranged on the machine table, and a plurality of resin ring buffer stations are arranged in a circle on the buffer disk.

[0017] The resin ring buffer station includes a positioning post arranged on the buffer disk, and the positioning post is adapted to the inner hole of the resin ring.

[0018] A plurality of the resin ring buffer stations are evenly arranged.

[0019] A first detection sensor for detecting whether a resin ring is placed at the resin ring buffer station is arranged on the rotating table.

[0020] A second detection sensor is arranged at the top of the material receiving frame.

[0021] Adopting the above structure of the present utility model can achieve the following beneficial effects:

[0022] During processing, the resin rings are discharged from the circular vibrating disk, enter the linear conveying track, are conveyed to the screening disk through the linear conveying track, and are dispersed by the vibration of the flexible vibrating disk. The resin rings stacked together are irradiated upward by the coaxial light source. The light transmittance of resin rings with different thicknesses is different. They are photographed and detected by the detection camera above. The manipulator clamps and transfers the single resin ring to multiple resin ring buffer stations of the buffer mechanism for buffering. In this way, only one resin ring is placed at each resin ring buffer station, ensuring that only one resin ring is covered on the battery subsequently, improving the equipment utilization rate and the processing efficiency. Description of the Drawings

[0023] Figure 1 It is a schematic structural diagram of the present application;

[0024] Figure 2 It is a schematic structural diagram of the linear conveying track and the screening disk in the present application;

[0025] Figure 3 It is a schematic structural diagram of the buffer mechanism in the present application.

[0026] In the figure: 1, circular vibrating bowl; 2, linear conveying track; 3, screening plate; 31, flexible vibrating bowl; 32, coaxial light source; 33, transparent carrier plate; 34, baffle; 4, manipulator; 5, buffer mechanism; 51, resin ring buffer station; 52, buffer disk; 53, rotating table; 54, first detection sensor; 6, detection camera; 7, receiving frame; 71, second detection sensor; 8, guiding groove; 9, fill light. Detailed implementation manners

[0027] In order to enable those skilled in the art of this technology to better understand the solution of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all of the embodiments. Based on the embodiments in this utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of this utility model.

[0028] It should be noted that the terms "including" and "having" in the description and claims of this utility model and any deformation thereof in the above-mentioned drawings are intended to cover non-exclusive inclusion. For example, a process, method, device, product or equipment including a series of steps or units does not necessarily limit to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or equipment.

[0029] The following is a further detailed description of this application in conjunction with the attached Figures 1 - 3 drawings.

[0030] Reference Figures 1 - 2A thin resin ring feeding device shown in the figure includes: a machine table, on which a circular vibrating disk 1, a linear conveying track 2 (which can adopt a linear vibrating conveying track), a screening disk 3, a manipulator 4 and a buffer mechanism 5 are arranged; the screening disk 3 includes a flexible vibrating disk 31, a coaxial light source 32 arranged on the top of the flexible vibrating disk 31, and a transparent carrier plate 33 arranged at the top of the coaxial light source 32. A detection camera 6 is arranged on the machine table directly above the carrier plate 33; one end of the linear conveying track 2 is connected to the discharge end of the circular vibrating disk 1, and the other end extends above the transparent carrier plate 33; several resin ring buffer stations 51 are arranged on the buffer mechanism 5. In this way, the resin rings are discharged from the circular vibrating disk 1, enter the linear conveying track 2, are conveyed to the screening disk 3 through the linear conveying track 2, and are dispersed by the vibration of the flexible vibrating disk 31. The coaxial light source 32 irradiates upward, and the light transmittance of resin rings with different thicknesses is different. The detection camera 6 above takes pictures and detects. The manipulator 4 clamps and transfers a single resin ring (a resin ring without stacking) to multiple resin ring buffer stations 51 of the buffer mechanism 5 for buffering. In this way, only one resin ring is placed at each resin ring buffer station 51, ensuring that only one resin ring is covered on the battery subsequently, improving the equipment operation rate and the processing efficiency.

[0031] Reference Figures 1 - 2 As shown in the figure, in order to prevent the resin rings on the transparent carrier plate 33 from flying off from the circumferential side, the screening disk 3 further includes a baffle 34 arranged on the circumference of the transparent carrier plate 33. A material leakage port is left between the baffle 34 and the transparent carrier plate 33. A receiving frame 7 is arranged on the machine table below the material leakage port. In this way, the stacked resin rings and the resin rings not clamped by the manipulator fall into the receiving frame 7 through the material leakage port to complete the collection. And in order to prevent the materials in the receiving frame 7 from overflowing, a second detection sensor 71 (the detection direction of the second detection sensor 71 is horizontal and can be an infrared sensor) is arranged on the top of the receiving frame 7. When the second detection sensor 71 detects the materials, it means that the materials in the receiving frame 7 are full, and the staff is prompted through an alarm mechanism or the like.

[0032] Reference Figures 1 - 2 As shown in the figure, in order to further disperse the resin rings, the linear conveying track 2 is inclined. A guiding groove 8 is arranged at the bottom end of the linear conveying track 2. The discharge end of the guiding groove 8 extends into the circular vibrating disk 1, and the linear conveying track 2 can adopt a vibrating feeding method to disperse the stacked resin rings, and the sliding resin rings are conveyed back to the circular vibrating disk 1 through the guiding groove 8.

[0033] Reference Figures 1 - 2 As shown in the figure, in order to further improve the detection accuracy of the detection camera 6, a supplementary light 9 is arranged on one side above the screening disk 3 on the machine table to improve the detection accuracy.

[0034] Reference Figure 1 andFigure 3 As shown, in order to realize the caching function, the caching mechanism 5 includes a cache disk 52 and a rotating table 53 for driving the cache disk 52 to rotate. The rotating table 53 is arranged on the machine platform. The best arrangement mode of the plurality of resin ring cache stations 51 is to be evenly arranged on the cache disk 52 in a circular shape. The resin ring cache station 51 includes a positioning column arranged on the cache disk 52, and the positioning column is adapted to the inner hole of the resin ring. In this way, the manipulator transfers the clamped resin ring to the resin ring cache station 51, and sets it on the positioning column through the inner hole of the resin ring. The rotating table 53 rotates at a specified time interval, so that the manipulator places the resin ring in the plurality of resin ring cache stations 51 in turn for subsequent processing. In addition, when the manipulator does not place the resin ring on the positioning column or does not place it accurately, the first detection sensor 54 (the detection direction of the first detection sensor 54 is vertical, and an infrared sensor can be selected) arranged on the rotating table 53 is used to detect the plurality of resin ring cache stations 51 in turn. If the first detection sensor 54 does not detect the resin ring, the equipment reports an error and notifies the staff to make adjustments.

[0035] The working principle of the utility model is as follows: during processing, the resin ring is discharged from the circular vibration plate 1, enters the linear conveying track 2, and is conveyed to the screening plate 3 through the linear conveying track 2. The stacked resin rings are dispersed by the vibration of the flexible vibration plate 31, and are irradiated upward by the coaxial light source 32. Resin rings of different thicknesses have different light transmittances. The detection camera 6 above is used to take pictures and detect. The manipulator 4 clamps or vacuum-absorbs a single resin ring and transfers it to a plurality of resin ring cache stations 51 of the cache mechanism 5 for caching. In this way, only one resin ring is placed at each resin ring cache station 51, ensuring that only one resin ring is covered on the battery later, thereby improving the equipment utilization rate and the processing efficiency.

[0036] The above are only preferred embodiments of the present application, and the present invention is not limited to the above embodiments. It is understood that other improvements and changes directly derived or associated by those skilled in the art without departing from the spirit and concept of the present invention should be considered to be included in the protection scope of the present invention.

Claims

1. A thin resin ring feeding device, characterized in that: include: A machine platform, wherein a circular vibration plate (1), a linear conveying track (2), a screening plate (3), a manipulator (4) and a buffer mechanism (5) are arranged on the machine platform; The screening plate (3) comprises a flexible vibration plate (31), a coaxial light source (32) arranged on the top of the flexible vibration plate (31), and a transparent carrier plate (33) arranged on the top of the coaxial light source (32); the machine platform is provided with a detection camera (6) directly above the carrier plate (33); One end of the linear conveying track (2) is connected to the discharge end of the circular vibration plate (1), and the other end extends to the top of the transparent carrier plate (33); The cache mechanism (5) is provided with a plurality of resin ring cache stations (51).

2. A thin resin ring feeding device according to claim 1, characterized in that: The screening plate (3) further comprises a baffle (34) arranged in the circumferential direction of the transparent carrier plate (33).

3. A thin resin ring feeding device according to claim 2, characterized in that: A material leakage opening is provided between the baffle plate (34) and the transparent carrier plate (33), and a material receiving frame (7) is provided below the material leakage opening.

4. A thin resin ring feeding device according to claim 1, characterized in that: The linear conveying track (2) is arranged at an angle, and a guide groove (8) is arranged at the bottom end of the linear conveying track (2), and the discharge end of the guide groove (8) extends into the circular vibration plate (1).

5. A thin resin ring feeding device according to claim 1, characterized in that: The machine is provided with a supplementary light (9) on one side above the screening plate (3).

6. A thin resin ring feeding device according to claim 1, characterized in that: The cache mechanism (5) comprises a cache disk (52) and a rotating table (53) for driving the cache disk (52) to rotate, the rotating table (53) is arranged on a machine platform, and a plurality of resin ring cache stations (51) are arranged in a circle on the cache disk (52).

7. A thin resin ring feeding device according to claim 6, characterized in that: The resin ring caching station (51) comprises a positioning column arranged on a caching plate (52), and the positioning column is adapted to the inner hole of the resin ring.

8. A thin resin ring feeding device according to claim 6, characterized in that: A plurality of the resin ring buffering stations (51) are evenly arranged.

9. A thin resin ring feeding device according to claim 6, characterized in that: The rotating table (53) is provided with a first detection sensor (54) for detecting whether a resin ring is placed in the resin ring buffer station (51).

10. A thin resin ring feeding device according to claim 3, characterized in that: A second detection sensor (71) is arranged on the top of the material receiving frame (7).

Citation Information

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