Ash return prevention discharging device for zipper machine
By setting up chutes and scraping mechanisms at the bottom of the zipper machine, the problem of zipper machine recovery is solved, the production efficiency is improved and the temperature in the kiln is maintained.
Patent Information
- Application Number
- CN202422318546.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In cement production, the zipper machine leaks and adheres due to the gap between the chain plate and the casing, which leads to ash recovery phenomenon, affecting the temperature stability and production efficiency in the kiln.
A anti-ash discharge device is designed, including setting a chute at the bottom of the zipper machine and installing a scraper mechanism in the chute. The scraper is composed of a swing rod, a scraper and a limiting plate. The scraper is close to the partition plate of the zipper machine. The swing rod is rotatably connected to the chute through a torsion spring. The scraper is tightly attached to its working surface when the chain plate rotates, and scrapes off the adhered clinker and enters the chute.
Effectively preventing the return of ash from entering the kiln, improving the working efficiency of the zipper machine and ensuring the stability of the working conditions in the cement kiln.
Smart Images

Figure CN223015778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zipper machines, in particular to an anti-backdust discharging device for a zipper machine. Background Art
[0002] In current cement production, most of the cement clinker conveying equipment uses plate zipper conveyors (hereinafter referred to as zipper machines). Because there are certain gaps between the chain plates and the casing of the zipper machine, when the zipper machine conveys materials, the phenomenon of material leakage to the bottom of the casing often occurs, and a part of the clinker will also adhere to the chain plates. As the chain plates rotate to the lower part of the partition plate, plus the vibration of the equipment, this part of the adhered clinker will also fall to the bottom of the casing. Finally, under the push of the chain plates of the zipper machine, these clinkers will return to the kiln as backdust. A large amount of backdust entering the kiln, firstly, the backdust has high temperature, causing large fluctuations in the temperature of the preheater system and affecting the thermal stability of the cement kiln; secondly, this part of the backdust wastes the productivity of the zipper machine, causing duplication of workload and reducing production efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to provide an anti-backdust discharging device for a zipper machine to solve the problems that the backdust of the zipper machine affects the production quality of clinker and reduces the production efficiency of the zipper machine.
[0004] To solve the above technical problems, the utility model adopts the following technical solutions:
[0005] An anti-backdust discharging device for a zipper machine includes a zipper machine body. A plurality of uniformly arranged chain plates are installed between two zippers of the zipper machine body. The casing of the zipper machine body is communicated with a chute below it. A scraping mechanism adapted to the chain plates is arranged in the chute. The scraping mechanism includes a swing rod, a scraping plate and a limiting plate. One end of the swing rod is rotatably connected to the chute through a torsion spring. The scraping plate is installed at the other end of the swing rod. The limiting plate is installed on the inner wall of the chute. The limiting plate abuts against the swing rod. The scraping plate is close to the partition plate of the zipper machine body.
[0006] A further technical solution is that the distance between two adjacent chain plates is greater than the maximum movement distance of the scraping plate in the horizontal direction.
[0007] A further technical solution is that a temporary storage bin is arranged at the upper part of the chute.
[0008] A further technical solution is that an electric gate valve is installed at the bottom of the chute.
[0009] A further technical solution is that a rubber pad is arranged on the side surface of the limiting plate facing the swing rod.
[0010] A further technical solution is that the head of the scraping plate is set to be conical.
[0011] A further technical solution is that the scraping mechanism is close to the discharge end of the zipper machine body.
[0012] Compared with the prior art, at least one of the following beneficial effects can be achieved by the present utility model:
[0013] The present utility model provides an anti-backdust discharging device for a zipper machine. The anti-backdust discharging device is arranged at the bottom of the zipper machine. When the chain plate returns dust, the returned dust will automatically fall into the chute. Moreover, the dust adhering to the chain plate will be blocked by the scraping mechanism and also fall into the chute, preventing the backdust from re-entering the kiln along with the zipper machine, ensuring the normal working condition in the cement kiln, and effectively improving the working efficiency of the zipper machine. Description of the Drawings
[0014] Figure 1 It is a schematic structural diagram of an anti-backdust discharging device for a zipper machine according to the present utility model.
[0015] Figure 2 For the present utility model Figure 1 It is a schematic structural diagram of the scraping mechanism in the present utility model.
[0016] Figure 3 For the present utility model Figure 1 It is a schematic structural diagram of the zipper and the chain plate in the present utility model.
[0017] Figure 4 For the present utility model Figure 1 It is a schematic structural diagram of the swing rod and the scraper in the present utility model.
[0018] Reference numerals: 1. Zipper machine body; 2. Zipper; 3. Chain plate; 4. Housing; 5. Chute; 6. Scraping mechanism; 7. Swing rod; 8. Scraper; 9. Limit plate; 10. Partition plate; 11. Temporary storage bin; 12. Electric gate valve; 13. Rubber pad. Detailed Embodiments
[0019] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. The components of the embodiments of the present utility model usually described and illustrated in the drawings here can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0021] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments may be combined with each other.
[0022] It should be noted that like reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.
[0023] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present invention is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.
[0024] In the description of the present invention, it should also be noted that unless otherwise clearly defined and limited, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0025] Embodiment 1:
[0026] This embodiment, such as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the figure, an anti-backdust discharging device for a zipper machine includes a zipper machine body 1. A plurality of evenly distributed chain plates 3 are installed between two zippers 2 of the zipper machine body 1. The housing 4 of the zipper machine body 1 is communicated with a chute 5 below it. A scraping mechanism 6 adapted to the chain plates 3 is arranged in the chute 5. The scraping mechanism 6 includes a swing rod 7, a scraping plate 8 and a limiting plate 9. One end of the swing rod 7 is rotatably connected to the chute 5 through a torsion spring. The scraping plate 8 is installed at the other end of the swing rod 7. The limiting plate 9 is installed on the inner wall of the chute 5. The limiting plate 9 abuts against the swing rod 7. The scraping plate 8 is close to the partition plate 10 of the zipper machine body 1.
[0027] The chute 5 is located at the bottom of the zipper machine body 1. When the backdust leaking at the bottom of the housing 4 of the zipper machine body 1 moves back with the chain plates 3, it will fall into the chute 5. At the same time, in order to improve the backdust discharging effect, the swing rod 7 of the scraping mechanism 6 makes the scraping plate 8 tightly abut against the working surface of the moving chain plates 3 under the action of the torsion spring to form a scraping effect, and scrapes the materials adhered to the chain plates 3 into the chute 5. After the current chain plate 3 passes over the scraping plate 8, the swing rod 7 resets and is abutted by the limiting plate 9, waiting for the scraping work of the next chain plate 3. As the zipper machine works, the scraping plate 8 is cleaned repeatedly. This device ensures the normal working condition in the cement kiln and effectively improves the working efficiency of the zipper machine.
[0028] Preferably, the distance between two adjacent chain plates 3 is greater than the maximum movement distance of the scraping plate 8 in the horizontal direction.
[0029] Ensure that all the chain plates 3 can be thoroughly scraped by the scraping plate 8.
[0030] Preferably, a temporary storage bin 11 is arranged at the upper part of the chute 5.
[0031] When producing clinkers of different grades, sometimes the materials in the chute 5 are not cleaned up. At this time, the temporary storage bin 11 can be used to temporarily store the clinkers of different grades of cement being produced, preventing the backdust of the two clinkers from being mixed and resulting in non-recyclability.
[0032] Preferably, an electric gate valve 12 is installed at the bottom of the chute 5.
[0033] The electric gate valve 12 can be automatically started and closed through a PLC controller, blocking or connecting the feeding of the chute 5 and cooperating with the use of the temporary storage bin 11.
[0034] Preferably, a rubber pad 13 is arranged on the side surface of the limiting plate 9 facing the swing rod 7.
[0035] It plays a role in buffering and noise reduction.
[0036] Preferably, the head of the scraping plate 8 is set to be conical.
[0037] The conical shape reduces the contact surface, preventing excessive frictional force and rapid wear of the chain plate 3 and the scraper 8, and is also conducive to the smooth progress of the work between the two.
[0038] Preferably, the scraping mechanism 6 is close to the discharge end of the zipper machine body 1.
[0039] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A dust return prevention and discharging device for a zipper machine, comprising a zipper machine body (1), wherein a plurality of evenly distributed chain plates (3) are installed between two zippers (2) of the zipper machine body (1), characterized in that: The shell (4) of the zipper machine body (1) is connected to the chute (5) below it. The chute (5) is provided with a scraper mechanism (6) adapted to the chain plate (3). The scraper mechanism (6) comprises a swing rod (7), a scraper plate (8) and a limit plate (9). One end of the swing rod (7) is rotatably connected to the chute (5) through a torsion spring. The scraper plate (8) is mounted on the other end of the swing rod (7). The limit plate (9) is mounted on the inner wall of the chute (5). The limit plate (9) abuts against the swing rod (7). The scraper plate (8) is close to the partition plate (10) of the zipper machine body (1).
2. The dust return prevention and discharging device for a zipper machine according to claim 1, characterized in that: The distance between two adjacent chain plates (3) is greater than the maximum moving distance of the scraper (8) in the horizontal direction.
3. The dust return prevention and discharging device for a zipper machine according to claim 1, characterized in that: A temporary storage bin (11) is provided on the upper portion of the chute (5).
4. The dust return prevention and discharging device for a zipper machine according to claim 1, characterized in that: An electric gate valve (12) is installed at the bottom of the chute (5).
5. The dust return prevention and discharging device for a zipper machine according to claim 1, characterized in that: A rubber pad (13) is provided on the side of the limiting plate (9) facing the swing rod (7).
6. The dust return prevention and discharging device for a zipper machine according to claim 1, characterized in that: The head of the scraper (8) is configured to be conical.
7. The dust return prevention and discharging device for a zipper machine according to claim 1, characterized in that: The scraping mechanism (6) is close to the discharge end of the zipper machine body (1).