Anti-vibration stator and rotor base counting device

By designing a shock-resistant stator base counting device including directional control strips, turntables, air pressure pipes and other components, the problem of errors in the stator base counting process in the prior art is solved, and an accurate and reliable stator base counting effect is achieved.

CN223015829UActive Publication Date: 2025-06-24SHAANXI KEGUANG TECHNOLOGY ENGINEERING CO LTD
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Patent Information

Application Number
CN202422056422.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

In the prior art, there are errors in the counting process of the fixed rotor base, especially when more fixed rotor bases are counted by weighing, counting errors caused by small weight errors may occur.

Method used

A shock-resistant stator base counting device is designed, including a base, a support frame, a storage box, a material push assembly, a counting mechanism, etc. The counting of the stator base is realized through the synergy of the direction-controlled strip, a direction-controlled groove, a rotor tube and other components.

Benefits of technology

Through this device, the stator rotor base can enter the transfer groove while maintaining the shape of the transfer groove, and press the count button by gravity to achieve the effect of accurate counting, while ensuring the force effect of falling of the stator base after counting is completed through the buffer assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electromechanical engineering, and discloses an anti-vibration stator and rotor base counting device which comprises a base, a plurality of supporting frames are fixedly connected to the top end of the base, a storage box is fixedly connected to the top end of the supporting frame on the left side, and a material pushing assembly is arranged in the storage box. And a counting mechanism is arranged on the right side of the storage box and comprises a direction control assembly and a counting assembly, the direction control assembly comprises a direction control strip, the bottom end of the direction control strip is fixedly connected with the top end of the supporting frame on the right side, a direction control block is fixedly connected to the inner wall of the storage box, and a material collecting frame is arranged at the top end of the base. According to the utility model, through the combined action of the material pushing assembly, the direction control assembly and the counting assembly, the stator and rotor base can enter the transfer groove in a state of being matched with the shape of the transfer groove, and the pressing block extrudes the counting button through gravity, so that the counting effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of mechatronic engineering, in particular to an anti-seismic stator and rotor base counting device. Background Art

[0002] The stator and rotor base is a gasket or structural member installed at the fixed end and the rotating end of the motor, used to support and balance the rotor to ensure its smoothness and stability during rotation.

[0003] Currently, during the production process of the stator and rotor base, since it is necessary to ensure that the quantity of each component in the motor production conforms to the production plan and avoid quality problems caused by omission or redundancy, it is often necessary to count the stator and rotor bases.

[0004] Currently, the stator and rotor bases are mostly counted by weighing or manual counting. However, in actual use, since the weights of individual stator and rotor bases are close but there are small errors, when a large number of stator and rotor bases are counted by weighing, errors may occur. Therefore, an anti-seismic stator and rotor base counting device is proposed to solve the above problems. Summary of the Utility Model

[0005] To make up for the above deficiencies, the utility model provides an anti-seismic stator and rotor base counting device, aiming to improve the problem of possible errors in the counting process in the prior art.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: an anti-seismic stator and rotor base counting device, including a base, a support frame is fixedly connected to the top of the base, a plurality of support frames are provided, a storage box is fixedly connected to the top of the left support frame, a material pushing component is arranged inside the storage box, a counting mechanism is arranged on the right side of the storage box, the counting mechanism includes a direction control component and a counting component, the direction control component includes a direction control bar, the bottom end of the direction control bar is fixedly connected to the top of the right support frame, a direction control block is fixedly connected to the inner wall of the storage box, a receiving frame is arranged on the top of the base, a receiving plate is slidably connected to the inner wall of the receiving frame, and a buffer component is arranged between the bottom end of the receiving plate and the inner wall of the receiving frame. The buffer component includes a rotating rod, and the front and rear ends of the rotating rod are fixedly connected to the inner wall of the receiving frame.

[0007] As a further description of the above technical solution:

[0008] A direction control groove is opened at the top end of the direction control bar, the counting component includes a mounting frame, the bottom end of the mounting frame is fixedly connected to the top of the base, a motor is fixedly connected to the top of the mounting frame, a rotating disk is fixedly connected to the output shaft of the motor, a transfer groove is opened on the inner wall of the rotating disk, and the outer wall of the rotating disk is rotatably connected to the right end of the direction control bar.

[0009] As a further description of the above technical solution:

[0010] An air pressure tube is fixedly connected to the inner wall of the turntable. One end of the air pressure tube close to the transfer groove is fixedly connected with an airbag. The inside of the airbag is communicated with the inside of the air pressure tube. A pressing block is piston-connected to the inner wall of the air pressure tube. A counter is fixedly connected to the top end of the mounting frame. A counting button is arranged on one side of the counter close to the pressing block. One end of the pressing block close to the counting button is elastically connected to the inner wall of the air pressure tube through a first spring.

[0011] As a further description of the above technical solution:

[0012] The material pushing assembly includes a cylinder. The left end of the cylinder is fixedly connected to the left end of the storage box. The output shaft of the cylinder penetrates through the inner wall of the storage box and is fixedly connected with a push plate. The outer wall of the push plate is slidably connected to the inner wall of the storage box.

[0013] As a further description of the above technical solution:

[0014] A connecting rod penetrates through and is rotatably connected to the outer wall of the rotating rod. The top end of the connecting rod is hinged to the bottom end of the material receiving plate. The bottom end of the connecting rod is hinged to a pushing plate. One end of the pushing plate far away from the middle of the material receiving frame is fixedly connected with a pushing block. A moving plate is slidably connected to the top end of the pushing plate. An air pressure box is fixedly connected to the bottom end of the moving plate. The outer wall of the pushing block is piston-connected to the inner wall of the air pressure box. The top end of the moving plate is elastically connected to the bottom end of the material receiving plate through a second spring.

[0015] As a further description of the above technical solution:

[0016] The direction control strip is obliquely installed, and the height of the left end of the direction control strip is higher than that of the right end.

[0017] As a further description of the above technical solution:

[0018] The turntable is in the shape of a cylinder, and a protrusion is arranged on the outer wall of the area where the turntable is at the same horizontal position as the inner wall on the right side of the direction control strip.

[0019] As a further description of the above technical solution:

[0020] The distance between the rotating rod and the endpoint at the upper end of the connecting rod is less than the distance between the rotating rod and the endpoint at the lower end of the connecting rod.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present utility model, through the settings of the direction control strip, direction control groove, mounting bracket, motor, turntable, transfer groove, pneumatic tube, airbag, pressing block, counter, counting button, and spring one, the stator-rotor base can enter the transfer groove while maintaining a shape fit with the transfer groove, and due to gravity, the pressing block presses the counting button to achieve the counting effect.

[0023] 2. In the present utility model, through the settings of the rotating rod, connecting rod, pushing plate, pushing block, moving plate, pneumatic box, and spring two, it is ensured that when the stator-rotor base after counting falls into the receiving frame, the force generated by the falling of the stator-rotor base can be buffered by the up-and-down movement of the receiving plate, and at the same time, the receiving plate can be reset as soon as possible. Description of the Drawings

[0024] Figure 1 is a three-dimensional structure schematic diagram of the overall structure in the present utility model;

[0025] Figure 2 is a three-dimensional structure sectional schematic diagram of the overall structure in the present utility model;

[0026] Figure 3 In the present utility model Figure 2 is an enlarged three-dimensional structure schematic diagram of part A;

[0027] Figure 4 is a three-dimensional structure sectional schematic diagram of the turntable in the present utility model;

[0028] Figure 5 In the present utility model Figure 4 is an enlarged three-dimensional structure schematic diagram of part B.

[0029] Legend Explanation:

[0030] 1. Base; 2. Support frame; 3. Pushing component; 4. Storage box; 5. Counting mechanism; 6. Direction control block; 7. Receiving frame; 8. Receiving plate; 9. Buffer component; 31. Cylinder; 32. Pushing plate; 51. Direction control component; 52. Counting component; 511. Direction control strip; 512. Direction control groove; 521. Mounting bracket; 522. Motor; 523. Turntable; 524. Transfer groove; 525. Pneumatic tube; 526. Airbag; 527. Pressing block; 528. Counter; 529. Counting button; 5210. Spring one; 91. Rotating rod; 92. Connecting rod; 93. Pushing plate; 94. Pushing block; 95. Moving plate; 96. Pneumatic box; 97. Spring two. Detailed Embodiment

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Referring to Figure 1 and Figure 2 , an embodiment provided by the present invention: an earthquake-resistant stator and rotor base counting device, including a base 1, the upper surface of the base 1 is a horizontal plane, the top of the base 1 is fixedly connected with a support frame 2, and a plurality of support frames 2 are provided. The height of the left support frame 2 is higher than the height of the right support frame 2. Through the setting of the heights of the support frames 2 at different positions, it is ensured that the object above the support frame 2 can be installed obliquely. The top of the left support frame 2 is fixedly connected with a storage box 4, and the storage box 4 is used to place the stator and rotor bases that need to be counted but have not been counted. The storage box 4 is installed obliquely, and the left side of the storage box 4 is higher than the right side.

[0033] Referring to Figure 1 and Figure 2 and Figure 4 , a pushing component 3 is arranged inside the storage box 4. The pushing component 3 includes a cylinder 31. The left end of the cylinder 31 is fixedly connected with the left end of the storage box 4. The output shaft of the cylinder 31 penetrates the inner wall of the storage box 4 and is fixedly connected with a push plate 32. Through the setting of the push plate 32, a force for the stator and rotor bases inside the storage box 4 to move to the right exists. The outer wall of the push plate 32 is slidably connected with the inner wall of the storage box 4. A counting mechanism 5 is arranged on the right side of the storage box 4. The counting mechanism 5 includes a direction control component 51 and a counting component 52. The direction control component 51 includes a direction control strip 511. The direction control strip 511 is installed obliquely, and the left end of the direction control strip 511 is higher than the right end. The width between the front and rear directions of the left part of the direction control strip 511 is greater than the diameter of the circular surface corresponding to the cylindrical part of the stator and rotor base. The width between the front and rear directions of the right part of the direction control strip 511 is less than the diameter of the circular surface corresponding to the cylindrical part of the stator and rotor base and greater than the thickness of the stator and rotor base. The bottom end of the direction control strip 511 is fixedly connected with the top end of the right support frame 2. The left end opening of the direction control strip 511 is communicated with the right end opening of the storage box 4. A direction control groove 512 is opened at the top end of the direction control strip 511. The inner wall shape of the direction control groove 512 is arc-shaped. Through the arc-shaped setting, it is ensured that when the stator and rotor base is inside the direction control groove 512, during the process of moving from left to right under force, it can change from the state with the circular surface on the top to the state with the circular surface on the front and rear sides during the process that the width in the front and rear directions of the direction control groove 512 gradually becomes smaller.

[0034] Referring to Figure 1 and Figure 2 andFigure 4 , the counting component 52 includes mounting brackets 521. The number of mounting brackets 521 is set to two. The shape of the mounting brackets 521 is L-shaped. The bottom ends of the mounting brackets 521 are fixedly connected to the top end of the base 1. A motor 522 is fixedly connected to the top end of the mounting brackets 521. The output shaft of the motor 522 is fixedly connected to a turntable 523. The shape of the turntable 523 is cylindrical. The rotation direction of the turntable 523 is clockwise rotation. And a protrusion is provided on the outer wall of the turntable 523 in the area at the same horizontal position as the inner wall on the right side of the direction control bar 511. Through the setting of the protrusion, it is ensured that the protrusion part can be arranged in the inner wall on the right side of the direction control bar 511, so as to ensure that the turntable 523 can be rotatably connected to the direction control bar 511. A transfer groove 524 is formed in the inner wall of the turntable 523. The shape of the transfer groove 524 is semi-circular. The outer wall of the turntable 523 is rotatably connected to the right end of the direction control bar 511.

[0035] Refer to Figure 2 , Figure 4 and Figure 5 , a pneumatic tube 525 is fixedly connected to the inner wall of the turntable 523. The shape of the pneumatic tube 525 is L-shaped. One end of the pneumatic tube 525 close to the transfer groove 524 is fixedly connected to an airbag 526. The material of the airbag 526 is set to rubber. The inside of the airbag 526 is communicated with the inside of the pneumatic tube 525. A pressing block 527 is piston-connected to the inner wall of the pneumatic tube 525. A counter 528 is fixedly connected to the top end of the mounting bracket 521. A counting button 529 is provided on one side of the counter 528 close to the pressing block 527. The counting button 529 and the pressing block 527 are in the same horizontal position. A display screen is provided at the right end of the counter 528. And each time the counting button 529 is pressed by the counter 528, the number displayed on the surface increases by one. And this technology is an existing technology and can be realized by those skilled in the art, so it will not be described in detail in this case. One end of the pressing block 527 close to the counting button 529 is elastically connected to the inner wall of the pneumatic tube 525 through a first spring 5210. The elastic force of the first spring 5210 is less than the gravity of the stator-rotor base.

[0036] Refer to Figure 1 - Figure 3 , a direction control block 6 is fixedly connected to the inner wall of the storage box 4. The shape of the direction control block 6 is a triangular pyramid. And the direction control block 6 is in contact with the two corners on the right side of the storage box 4. A receiving frame 7 is provided at the top end of the base 1. A receiving plate 8 is slidably connected to the inner wall of the receiving frame 7. The sliding direction of the receiving plate 8 is up and down sliding.

[0037] Refer to Figure 1 - Figure 3, a buffer assembly 9 is provided between the bottom end of the material receiving plate 8 and the inner wall of the material collecting frame 7. The buffer assembly 9 includes a rotating rod 91. The front and rear ends of the rotating rod 91 are fixedly connected to the inner wall of the material collecting frame 7. The shape of the rotating rod 91 is set as a cylinder. A connecting rod 92 penetrates and is rotatably connected to the outer wall of the rotating rod 91. The distance between the rotating rod 91 and the end point of the upper end of the connecting rod 92 is less than the distance between the rotating rod 91 and the end point of the lower end of the connecting rod 92. The top end of the connecting rod 92 is hinged to the bottom end of the material receiving plate 8. A pushing plate 93 is hinged to the bottom end of the connecting rod 92. A pushing block 94 is fixedly connected to the end of the pushing plate 93 away from the middle of the material collecting frame 7. A moving plate 95 is slidably connected to the top end of the pushing plate 93. An air pressure box 96 is fixedly connected to the bottom end of the moving plate 95. The air pressure box 96 is filled with gas. The outer wall of the pushing block 94 is piston-connected to the inner wall of the air pressure box 96. The top end of the moving plate 95 and the bottom end of the material receiving plate 8 are elastically connected by a second spring 97. One end of the second spring 97 is fixedly connected to the top end of the moving plate 95, and the other end of the second spring 97 is fixedly connected to the bottom end of the material receiving plate 8.

[0038] Working principle: During use, the staff first places the stator-rotor base to be counted into the interior of the storage box 4, and then starts the device power supply, so that the air cylinder 31 drives the push plate 32 to move left and right, so that the stator-rotor base generates a force to move to the right under the combined action of the inclined surface of the storage box 4 and the push plate 32.

[0039] After the stator-rotor base moves into the steering groove 512, due to the continuous leftward moving force generated at the left end and the gradually decreasing front-to-back distance of the inner wall of the steering groove 512, the stator-rotor base can be deflected to a state where the front and rear ends are circular surfaces under the drive of the arc surface of the inner wall of the steering groove 512.

[0040] Since the steering strip 511 is installed obliquely, when the stator-rotor base moves to the right end of the steering strip 511, when the turntable 523 rotates to the position where the transfer groove 524 and the steering groove 512 are in a horizontal position under the drive of the motor 522, actually the transfer groove 524 is located below the right of the steering groove 512. Therefore, the stator-rotor base can enter the interior of the transfer groove 524 under the action of gravity and rotate together with the turntable 523.

[0041] When the stator-rotor base rotates to a nearly vertical state with the turntable 523, the stator-rotor base presses the airbag 526 under the action of gravity, so that the gas inside the airbag 526 enters the interior of the air pressure tube 525, so that the pressing block 527 moves outward under the action of air pressure, so as to press the counting button 529. When the turntable 523 rotates to the position where the transfer groove 524 is inclined downward, the stator-rotor base enters the interior of the material collecting frame 7 under the action of gravity again, so that the airbag 526 is not pressed. At this time, the pressing block 527 resets under the drive of the first spring 5210, so that the device can continue to count.

[0042] After the stator-rotor base enters the receiving frame 7, the stator-rotor base can drive the material receiving plate 8 to move downward due to the downward movement. After the material receiving plate 8 moves downward, the connecting rod 92 will deflect, thereby driving the moving plate 95 to move upward and pushing the pushing block 94 to move towards the end away from the middle of the receiving frame 7.

[0043] Since the air pressure inside the air pressure box 96 and the downward elastic force of the second spring 97 need to be overcome when the connecting rod 92 deflects, the connecting rod 92 can reset relatively quickly. And due to the position setting of the rotating rod 91, the pressure generated by the air pressure box 96 can be greater than the gravity generated above the material receiving plate 8 under the action of the lever away, so that the reset effect of the material receiving plate 8 is better. And after the reset is completed, since the force to be overcome for continuous vibration is relatively large, it is not easy to vibrate continuously, achieving the protection effect on the stator-rotor base that has completed counting.

[0044] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A seismic-resistant stator-rotor base counting device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support frame (2), the support frame (2) being provided with a plurality of bars, the top of the left support frame (2) being fixedly connected to a storage box (4), a material pushing assembly (3) being provided inside the storage box (4), a counting mechanism (5) being provided on the right side of the storage box (4), the counting mechanism (5) comprising a direction control assembly (51) and a counting assembly (52), the direction control assembly (51) comprising a direction control bar (511), the direction control bar (511) The bottom end of the storage box (4) is fixedly connected to the top end of the right support frame (2); the inner wall of the storage box (4) is fixedly connected to a control block (6); the top of the base (1) is provided with a material receiving frame (7); the inner wall of the material receiving frame (7) is slidably connected to a material receiving plate (8); the bottom end of the material receiving plate (8) and the inner wall of the material receiving frame (7) are provided with a buffer assembly (9); the buffer assembly (9) comprises a rotating rod (91); the front and rear ends of the rotating rod (91) are fixedly connected to the inner wall of the material receiving frame (7).

2. The anti-seismic stator and rotor base counting device according to claim 1, characterized in that: The top of the control bar (511) is provided with a control slot (512); the counting assembly (52) comprises a mounting frame (521); the bottom end of the mounting frame (521) is fixedly connected to the top of the base (1); the top of the mounting frame (521) is fixedly connected to a motor (522); the output shaft of the motor (522) is fixedly connected to a turntable (523); the inner wall of the turntable (523) is provided with a transfer slot (524); and the outer wall of the turntable (523) is rotatably connected to the right end of the control bar (511).

3. The anti-seismic stator and rotor base counting device according to claim 2, characterized in that: The inner wall of the rotating disk (523) is fixedly connected to a pneumatic tube (525), one end of the pneumatic tube (525) close to the transfer groove (524) is fixedly connected to an air bag (526), ​​the interior of the air bag (526) is communicated with the interior of the pneumatic tube (525), the inner wall piston of the pneumatic tube (525) is connected to a pressing block (527), the top end of the mounting frame (521) is fixedly connected to a counter (528), a counting button (529) is provided on a side of the counter (528) close to the pressing block (527), and one end of the pressing block (527) close to the counting button (529) is elastically connected to the inner wall of the pneumatic tube (525) via a spring 1 (5210).

4. The anti-seismic stator and rotor base counting device according to claim 1, characterized in that: The pusher assembly (3) comprises a cylinder (31), the left end of the cylinder (31) is fixedly connected to the left end of the storage box (4), the output shaft of the cylinder (31) passes through the inner wall of the storage box (4) and is fixedly connected to a push plate (32), and the outer wall of the push plate (32) is slidably connected to the inner wall of the storage box (4).

5. The anti-seismic stator and rotor base counting device according to claim 1, characterized in that: A connecting rod (92) passes through the outer wall of the rotating rod (91) and is rotatably connected thereto; the top end of the connecting rod (92) is hinged to the bottom end of the material receiving plate (8); the bottom end of the connecting rod (92) is hinged to a pushing plate (93); one end of the pushing plate (93) away from the middle of the material receiving frame (7) is fixedly connected to a pushing block (94); the top end of the pushing plate (93) is slidably connected to a moving plate (95); the bottom end of the moving plate (95) is fixedly connected to an air pressure box (96); the outer wall of the pushing block (94) is piston-connected to the inner wall of the air pressure box (96); the top end of the moving plate (95) is elastically connected to the bottom end of the material receiving plate (8) via a second spring (97).

6. The anti-seismic stator and rotor base counting device according to claim 2, characterized in that: The direction control bar (511) is installed at an angle, and the height of the left end of the direction control bar (511) is higher than the height of the right end.

7. The anti-seismic stator and rotor base counting device according to claim 2, characterized in that: The rotating disk (523) is in the shape of a cylinder, and a protrusion is provided on the outer wall of the area where the rotating disk (523) and the right inner wall of the control bar (511) are at the same horizontal position.

8. The anti-seismic stator and rotor base counting device according to claim 5, characterized in that: The distance between the rotating rod (91) and the end point of the upper end of the connecting rod (92) is smaller than the distance between the rotating rod (91) and the end point of the lower end of the connecting rod (92).