Rotating disc type filling machine
By setting a positioning cylinder at the lower end of the countertop panel of the turntable filling machine and opening a set position slot on the outer peripheral side wall of the disc, the problem of the turntable deviating from the predetermined position when it is stopped is solved, and higher filling quality and equipment stability are achieved.
Patent Information
- Application Number
- CN202422356005.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The existing turntable filling machines lack effective rotational positioning devices, which leads to the impact of filling quality, and the turntable is prone to deviating from the predetermined position when it stops.
A positioning cylinder is provided at the lower end of the countertop panel, and a positioning slot is opened on the outer peripheral side wall of the disc. When the motor drives the disc to rotate to the positioning slot opposite to the positioning cylinder, the piston rod of the positioning cylinder extends out and the motor stops providing power, thereby achieving precise control of the disc stop position.
Through the coordination of the positioning cylinder and the positioning groove, the stop position control of the disc is significantly improved, the filling quality is improved, and the positioning cylinder piston rod is prevented from bending or axis deviation due to impact.
Smart Images

Figure CN223016501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary machines, and particularly relates to a rotary filling machine. Background Art
[0002] In order to save labor costs and increase work efficiency, factories generally choose to use automated equipment for work. Some automated equipment is designed as a disc in order to combine different processes for processing on the same equipment. Such equipment generally has multiple workstations and uses a circular turntable to transport materials, thereby saving the space occupied by a single piece of equipment.
[0003] A Chinese utility model patent document with the authorization announcement number of CN220743531U discloses a filling device and a filling machine. The filling device includes a fixing plate; a turntable mechanism, the turntable mechanism includes a rotating shaft and a disc, the rotating shaft is rotatably connected to the fixing plate, the disc is located above the fixing plate, the disc can reciprocate back and forth along the length direction of the rotating shaft and is fixed relative to the rotating shaft through a fixing member, a plurality of station holes are provided on the side of the disc, and a cup supporting jig can be movably installed in the station holes, and the cup supporting jig is used for installing a container; a filling head, the filling head is located above a station hole; and a cup supporting mechanism, the cup supporting mechanism is located below the disc and below the filling head, and the cup supporting mechanism is used for lifting the cup supporting jig. The turntable mechanism further includes a driving member, the driving member can be a motor, and the driving member can also be a gearbox for transmitting power. The driving member is installed at the bottom of the fixing plate, and the output shaft of the driving member can rotatably penetrate the fixing plate and is fixedly connected to the rotating shaft, so as to facilitate the driving member to drive the rotating shaft to rotate, thereby realizing driving the disc to rotate. However, the turntable mechanism lacks a rotation positioning device. When the driving member drives the rotating shaft to rotate and drives the disc to rotate, the control of the stop position of the turntable is relatively poor. When the turntable stops rotating and deviates from the predetermined position, it will directly affect the filling quality.
[0004] In view of this, the applicant has conducted in-depth research on the above problems, and thus this case has arisen. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a rotary filling machine with relatively good control over the stop position of the disc.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A rotary filling machine, comprising a conveying device, a horizontally arranged table board, an airtightness detection device located on one side of the table board, a disc horizontally arranged and rotatably connected to the table board, and a motor for driving the disc to rotate. A plurality of placing seats are arranged at a position close to the outer peripheral wall of the disc at the upper end of the disc. The plurality of placing seats are arranged in an annular equidistant manner centered on the axis of the disc. A blowing and sucking device, a filling device, a plugging device, a capping device, and a bottle picking and placing device are sequentially installed on the upper end of the table board around the disc in a clockwise direction; one end of the conveying device is fixedly connected to the table board, and the conveying path of the conveying device sequentially passes through the working range of the bottle picking and placing device and the working range of the airtightness detection device;
[0008] A positioning cylinder is further installed on the upper end of the table board around the disc. The piston rod of the positioning cylinder is horizontally arranged and faces the disc; a braking head is fixedly connected to the piston rod of the positioning cylinder; one end of the braking head is fixedly connected to the piston rod of the positioning cylinder, and the other end is provided with a first sliding hole facing the disc. A bullet head is slidably connected in the first sliding hole. A spring is arranged between the bottom of the first sliding hole and the bullet head; one end of the spring abuts against the bottom of the first sliding hole, and the other end abuts against the bullet head; a roller is rotatably connected to one end of the bullet head away from the bottom of the first sliding hole;
[0009] A plurality of positioning grooves are arranged on the outer peripheral side wall of the disc. The plurality of positioning grooves are in the same plane as the positioning cylinder.
[0010] Preferably, the bullet head includes a bullet head body and a limiting rod. A limiting groove penetrating the braking head is arranged on the hole wall of the first sliding hole. One end of the limiting rod is detachably installed on the bullet head body, and the other end is slidably connected to the limiting groove.
[0011] Preferably, a second sliding hole is further arranged at one end of the braking head fixed to the piston rod of the positioning cylinder. The second sliding hole is a blind hole with an opening facing the piston rod of the positioning cylinder. A communication hole penetrating the bottom of the first sliding hole is arranged at the bottom of the second sliding hole. A bolt is arranged in the second sliding hole. The screw rod of the bolt passes through the communication hole and is screwed with the bullet head.
[0012] Preferably, a bottle placing station, a plugging station, and a capping station are sequentially arranged on the upper end of the table board around the disc in a clockwise direction;
[0013] The bottle placing station is located between the blowing and sucking device and the bottle picking and placing device; the plugging station is located between the filling device and the plugging device; the capping station is located between the plugging device and the capping device.
[0014] Preferably, the conveying device includes a first conveying device and a second conveying device; the conveying path of the first conveying device passes through the working range of the bottle picking and placing device, the conveying path of the second conveying device passes through the working range of the airtightness detection device, the second conveying device is located on one side of the first conveying device, and the starting end of the second conveying device is close to the discharging end of the first conveying device; a first detection table is arranged at the discharging end of the first conveying device.
[0015] Preferably, the second conveying device includes a second conveying base, a slide rail installed on the second conveying base, and a flexible chain plate slidably connected to the slide rail.
[0016] Preferably, the flexible chain plate includes a plurality of connecting pins and a plurality of link units arranged in a ring by meshing end to end in sequence; each link unit includes a link main board slidably connected to the slide rail.
[0017] In the same link unit, taking the direction from the tail end to the head end of the link unit as the head end direction of the link main board, taking the direction from the head end to the tail end of the link unit as the tail end direction of the link main board, taking the direction perpendicular to the head and tail connection line of the link main board as the length direction of the link main board, a first connecting piece is fixedly connected to the bottom of the head end of the link main board, a second connecting piece is fixedly connected to the bottom of the tail end, the first connecting piece and the second connecting piece are arranged staggeredly, the first connecting piece is provided with a through hole for the connecting pin to pass through along the length direction of the link main board, the second connecting piece is provided with an oblong hole for the connecting pin to pass through along the length direction of the link main board, and a stable clamp is fixedly connected to the bottom of the link main board along its length direction, and the stable clamp is slidably connected to the slide rail;
[0018] The through holes of each link unit and the oblong holes of another adjacent link unit are inserted with the same connecting pin.
[0019] Preferably, a bottle transferring manipulator is arranged on one side of the discharging end of the first conveying device.
[0020] Preferably, each placing seat includes a first seat body and a second seat body arranged oppositely; a stable component is respectively arranged in each placing seat, and each stable component includes a first stable clamp, a second stable clamp, a first spring and a second spring;
[0021] In the same stabilizing assembly, the first stabilizing clip and the second stabilizing clip are arranged opposite to each other and jointly enclose a clamping area, one end of the first spring is fixed to the first seat body of the corresponding placement seat, and the other end is fixed to the side of the first stabilizing clip away from the clamping area, and one end of the second spring is fixed to the second seat body of the corresponding placement seat, and the other end is fixed to the side of the second stabilizing clip away from the clamping area;
[0022] A non-slip rubber pad is provided on a side of the first stabilizing clamp facing the clamping area; and / or a non-slip rubber pad is provided on a side of the second stabilizing clamp facing the clamping area.
[0023] Preferably, guide blocks fixed to the upper end of the table panel are respectively provided on both sides of the piston rod of the positioning cylinder.
[0024] By adopting the above technical solution, the beneficial effects of the utility model are:
[0025] 1. By arranging a positioning cylinder at the lower end of the table panel and opening a positioning groove on the outer peripheral side wall of the disc, when the motor drives the disc to rotate until the positioning groove is opposite to the position of the positioning cylinder, the piston rod of the positioning cylinder extends, and the motor stops providing power. The control of the stop position of the disc is relatively good, which is conducive to improving the filling quality.
[0026] 2. By setting a guide block at the lower end of the table panel, when the piston rod of the positioning cylinder is inserted into the positioning groove, it is helpful to prevent the rotational kinetic energy of the disc from impacting the piston rod of the positioning cylinder, causing the piston rod of the positioning cylinder to bend or the axis of the piston rod to shift. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the turntable filling machine of the utility model;
[0028] Figure 2 It is a schematic diagram of the connection structure of the piston rod and the brake head of the positioning cylinder of the utility model;
[0029] Figure 3 It is a schematic diagram of the horizontal cross-section structure of the disk of the utility model;
[0030] Figure 4 It is a schematic diagram of the cross-sectional structure of the disc at the brake head position after the piston rod of the positioning cylinder of the utility model is inserted into the positioning groove;
[0031] Figure 5 It is a schematic cross-sectional structure diagram of the disc at the brake head position when the piston rod of the positioning cylinder of the utility model is in the initial position and the positioning groove is opposite to the piston rod;
[0032] Figure 6Schematic cross-sectional structure diagram of the disc at the position of the braking head when the positioning groove and the piston rod of the positioning cylinder of the present utility model are not in relative position after the piston rod is in the initial position;
[0033] Figure 7 Schematic structure diagram of the airtightness detection device of the present utility model;
[0034] Figure 8 Schematic connection structure diagram of the slide rail and the flexible chain plate of the present utility model;
[0035] Figure 9 Schematic connection structure diagram of the slide rail and the flexible chain plate of the present utility model from another perspective;
[0036] Figure 10 Schematic connection structure diagram of the placement seat and the stable component of the present utility model.
[0037] In the figure:
[0038] 100 - Table top panel; 110 - Disc;
[0039] 111 - Placement seat; 112 - Positioning groove;
[0040] 113 - Stable component; 113a - First stable clip;
[0041] 113b - Second stable clip; 113c - First spring;
[0042] 113d - Second spring; 115 - Guide block;
[0043] 120 - Blowing and sucking device; 130 - Filling device;
[0044] 140 - Inner plugging device; 150 - Capping device;
[0045] 160 - Bottle picking and placing device;
[0046] 170 - Bottle placing station; 180 - Inner plugging station;
[0047] 190 - Capping station;
[0048] 200 - Conveying device; 210 - First conveying device;
[0049] 220 - Second conveying device; 221 - Second conveying base;
[0050] 222 - Slide rail; 223 - Flexible chain plate;
[0051] 224 - Chain link unit;
[0052] 226 - Stable card; 227 - First connecting piece;
[0053] 228 - Second connecting piece; 229 - Connecting pin shaft;
[0054] 300 - Air tightness detection device;
[0055] 400 - Positioning cylinder. 410 - Braking head;
[0056] 420 - Bullet head; 420a - Bullet head body;
[0057] 420b - Limit rod; 421 - Roller;
[0058] 430 - Spring; 440 - Bolt. Specific embodiments
[0059] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the following further details the present utility model in conjunction with embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0060] As Figures 1 to 10 shown, this embodiment provides a rotary filling machine, which includes a conveying device 200, a horizontally arranged table board 100, an air tightness detection device 300 located on one side of the table board 100, a disc 110 horizontally arranged and rotatably connected to the table board 100, and a motor for driving the disc 110 to rotate. The motor is a servo motor or a stepper motor.
[0061] Let the intersection point of the axis of the disc 110 and the upper end surface of the disc 110 be the center point of the disc 110.
[0062] A number of placement seats 111 are provided at a position on the upper end of the disc 110 close to the outer peripheral wall of the disc 110. The number of placement seats 111 is arranged in an annular equidistant manner with the axis of the disc 110 as the center. Each placement seat 111 includes a relatively arranged first seat body and a second seat body. In this embodiment, the disc 110 adopts a 24-station indexing disc, and 24 placement seats 111 are provided at a position on the upper end of the disc 110 close to the outer peripheral wall of the disc 110. That is to say, the included angle between the ray from the center point of the disc 110 to one of the placement seats 111 and the ray from the center point of the disc 110 to the placement seat 111 adjacent to it in the clockwise or counterclockwise direction is 15°. The blowing and sucking device 120, the filling device 130, the inner plugging device 140, the capping device 150, and the bottle picking and placing device 160 are sequentially installed on the upper end of the table board 100 in the clockwise direction around the disc 110.
[0063] Wherein, the included angle between the ray from the center point of the disc 110 pointing to the blowing and suction device 120 and the ray from the center point of the disc 110 pointing to the filling device 130 is equal to 30°; the included angle between the ray from the center point of the disc 110 pointing to the filling device 130 and the ray from the center point of the disc 110 pointing to the inner plugging device 140 is equal to 60°; the included angle between the ray from the center point of the disc 110 pointing to the inner plugging device 140 and the ray from the center point of the disc 110 pointing to the capping device 150 is equal to 105°; the included angle between the ray from the center point of the disc 110 pointing to the capping device 150 and the ray from the center point of the disc 110 pointing to the bottle picking and placing device 160 is equal to 45°.
[0064] It should be noted that the airtightness detection device 300, the blowing and suction device 120, the filling device 130, the inner plugging device 140, the capping device 150 and the bottle picking and placing device 160 are all existing conventional devices purchased on the market.
[0065] During filling, it is necessary to prepare filling materials, filling bottles, inner plugs, inspection caps and bottle caps. Before filling, it is necessary to first remove dust and clean the filling bottles, then fill the filling materials into the filling bottles, then press on the inner plugs, and finally screw on the inspection caps. After the inspection caps are screwed on, they are transported to the airtightness detection device 300 for detection. After passing the detection, the inspection caps are removed and the bottle caps are screwed on to complete all filling tasks.
[0066] In this embodiment, in order to facilitate the detection of filling quality, the inspection caps are inspection caps matching the airtightness detection device 300. It should be noted that the inspection caps are existing conventional inspection caps that can be purchased on the market.
[0067] A positioning cylinder 400 is installed around the upper end of the table board 100 and around the disc 110. An induction device for detecting whether a positioning groove 112 mentioned below is opposite to the position of the piston rod of the positioning cylinder 400 is installed on the positioning cylinder 400. When the induction device detects that there is a positioning groove 112 opposite to the position of the piston rod of the positioning cylinder 400, the piston rod of the positioning cylinder 400 extends. It should be noted that the induction device is a conventional induction device that can be directly purchased on the market. The piston rod of the positioning cylinder 400 is horizontally arranged and faces the disc 110; the piston rod of the positioning cylinder 400 is fixedly connected with a brake head 410; one end of the brake head 410 is fixedly connected to the piston rod of the positioning cylinder 400, and the other end is provided with a first sliding hole, and the first sliding hole is a blind hole with an opening facing the disc 110; a bullet head 420 is slidably connected in the first sliding hole. In this embodiment, the bullet head 420 includes a bullet head body 420a and a limiting rod 420b. One end of the bullet head body 420a is close to the bottom of the first sliding hole, and the other end is far from the bottom of the first sliding hole; a limiting groove penetrating the brake head 410 is provided on the hole wall of the first sliding hole, and one end of the limiting rod 420b is screwed on the side wall of the bullet head body 420a, and the other end is slidably connected to the limiting groove. By providing a limiting groove penetrating the brake head 410 and screwing the limiting rod 420b on the bullet head body 420a, it is convenient for disassembly and installation when the bullet head body 420a needs to be repaired and replaced.
[0068] A spring 430 is arranged between the bottom of the first sliding hole and the bullet head 420; the spring 430 is a compression spring, and the spring 430 is coaxially arranged with the first sliding hole. One end of the spring 430 abuts against the bottom of the first sliding hole, and the other end abuts against the bullet head 420. Specifically, the spring 430 abuts against one end of the bullet head body 420a close to the bottom of the first sliding hole; a roller 421 is rotatably connected to the end of the bullet head 420 far from the bottom of the first sliding hole. Specifically, a roller 421 is rotatably connected to the end of the bullet head body 420a far from the bottom of the first sliding hole, and the axis of the roller 421 is vertically arranged. By providing the roller 421, when the brake head 410 contacts the outer peripheral side wall of the disc 110, it is beneficial to reduce or even eliminate the tangential action of the disc 110 on the brake head 41.
[0069] A plurality of positioning grooves 112 are formed in the outer peripheral side wall of the disc 110. The plurality of positioning grooves 112 and the positioning cylinder 400 are in the same plane. In this embodiment, 24 positioning grooves 112 are formed in the outer peripheral side wall of the disc 110. The 24 positioning grooves 112 are arranged in an annular and equidistant manner centered on the axis of the disc 110. The 24 positioning grooves 112 and the piston rod of the positioning cylinder 400 are in the same plane. And when the piston rod of the positioning cylinder 400 is inserted into one of the positioning grooves 112, one of the placement seats 111 is exactly on the ray pointing from the center point of the disc 110 to the blowing and suction device 120; the second placement seat 111 in the clockwise direction of the placement seat 111 on the ray pointing from the center point of the disc 110 to the blowing and suction device 120 is exactly on the ray pointing from the center point of the disc 110 to the filling device 130; the fourth placement seat 111 in the clockwise direction of the placement seat 111 on the ray pointing from the center point of the disc 110 to the filling device 130 is exactly on the ray pointing from the center point of the disc 110 to the inner plugging device 140; the seventh placement seat 111 in the clockwise direction of the placement seat 111 on the ray pointing from the center point of the disc 110 to the inner plugging device 140 is exactly on the ray pointing from the center point of the disc 110 to the capping device 150; the third placement seat 111 in the clockwise direction of the placement seat 111 on the ray pointing from the center point of the disc 110 to the capping device 150 is exactly on the ray pointing from the center point of the disc 110 to the bottle picking and placing device 160.
[0070] The placement seat 111 on the ray pointing from the center point of the disc 110 to the blowing and suction device 120 is within the working range of the blowing and suction device 120; the placement seat 111 on the ray pointing from the center point of the disc 110 to the filling device 130 is within the working range of the filling device 130; the placement seat 111 on the ray pointing from the center point of the disc 110 to the inner plugging device 140 is within the working range of the inner plugging device 140; the placement seat 111 on the ray pointing from the center point of the disc 110 to the capping device 150 is within the working range of the capping device 150; the placement seat 111 on the ray pointing from the center point of the disc 110 to the bottle picking and placing device 160 is within the working range of the bottle picking and placing device 160.
[0071] Taking the position after the piston rod of the positioning cylinder 400 contracts as the initial position. When the piston rod of the positioning cylinder 400 is in the initial position, the distance between the axis of the roller 421 and the axis of the disc 110 is greater than the sum of the radius of the roller 421 and the radius of the disc 110. Refer to Figure 5 , when the piston rod of the positioning cylinder 400 is in the initial position and the positioning groove 112 rotates to a position opposite to the piston rod of the positioning cylinder 400, the roller 421 is outside the positioning groove 112; Refer to Figure 6, when the piston rod of the positioning cylinder 400 is in the initial position and the positioning groove 112 rotates to a position not corresponding to the position of the piston rod of the positioning cylinder 400, there is a gap between the roller 421 and the outer peripheral side wall of the disc 110.
[0072] Furthermore, guide blocks 115 fixed to the upper end of the table board 100 are respectively arranged on both sides of the piston rod of the positioning cylinder 400. By arranging the guide blocks 115, during the process of the piston rod of the positioning cylinder 400 being inserted into the positioning groove 112, it is beneficial to prevent the rotational kinetic energy of the disc 110 from impacting the piston rod of the positioning cylinder 400, resulting in the bending of the piston rod of the positioning cylinder 400 or the deviation of the axis of the piston rod.
[0073] Furthermore, a second sliding hole is also provided at one end of the piston rod of the positioning cylinder 400 where the brake head 410 is fixed. The second sliding hole is a blind hole with an opening facing the piston rod of the positioning cylinder 400. A communication hole penetrating the bottom of the first sliding hole is provided at the bottom of the second sliding hole. A bolt 440 is arranged in the second sliding hole. The screw rod of the bolt 440 passes through the communication hole and is screwed with the bullet head 420. Specifically, an internal thread hole is provided at one end of the bullet head body 420a close to the bottom of the first sliding hole. The screw rod of the bolt 440 passes through the communication hole and is screwed with the internal thread hole. By rotating the bolt 440, the length of the screw rod of the bolt 440 in the internal thread hole is adjusted, and thus the maximum distance from the end of the bullet head 420 away from the bottom of the first sliding hole to the bottom of the first sliding hole is adjusted.
[0074] Furthermore, a bottle placing station 170, a plugging station 180, and a capping station 190 are sequentially arranged around the disc 110 in the clockwise direction on the upper end of the table board 100; the bottle placing station 170 is located between the blowing and sucking device 120 and the bottle picking and placing device 160, the plugging station 180 is located between the filling device 130 and the inner plugging device 140, and the capping station 190 is located between the inner plugging device 140 and the capping device 150. Even further, a bottle placing robot (not shown in the figure) is installed at the bottle placing station 170, an inner plugging robot (not shown in the figure) is installed at the plugging station 180, and a capping inspection robot (not shown in the figure) is installed at the capping station 190.
[0075] Among them, the included angle between the ray from the center point of the disc 110 pointing to the bottle placing station 170 and the ray from the center point of the disc 110 pointing to the blowing and sucking device 120 is equal to 30°; the included angle between the ray from the center point of the disc 110 pointing to the plugging station 180 and the ray from the center point of the disc 110 pointing to the inner plugging device 140 is equal to 30°; the included angle between the ray from the center point of the disc 110 pointing to the capping station 190 and the ray from the center point of the disc 110 pointing to the capping device 150 is equal to 45°.
[0076] When the piston rod of the positioning cylinder 400 penetrates into one of the positioning grooves 112, the second placing seat 111 in the counterclockwise direction of the placing seat 111 on the ray pointing from the center point of the disc 110 to the blowing and sucking device 120 is exactly on the ray pointing from the center point of the disc 110 to the bottle placing station 170; the second placing seat 111 in the counterclockwise direction of the placing seat 111 on the ray pointing from the center point of the disc 110 to the inner plugging device 140 is exactly on the ray pointing from the center point of the disc 110 to the inner plugging station 180; the third placing seat 111 in the counterclockwise direction of the placing seat 111 on the ray pointing from the center point of the disc 110 to the capping device 150 is exactly on the ray pointing from the center point of the disc 110 to the capping station 190.
[0077] The placing seat 111 on the ray pointing from the center point of the disc 110 to the bottle placing station 170 is within the working range of the bottle placing station 170; the placing seat 111 on the ray pointing from the center point of the disc 110 to the inner plugging station 180 is within the working range of the inner plugging station 180; the placing seat 111 on the ray pointing from the center point of the disc 110 to the capping station 190 is within the working range of the capping station 190.
[0078] By setting the bottle placing station 170, it is used for manual or a bottle placing robot to place the filled bottles on the corresponding placing seats 111. By setting the inner plugging station 180, it is used for manual or an inner plugging robot to place the inner plugs on the bottle mouths of the corresponding filled bottles. By setting the capping station 190, it is used for manual or a capping inspection robot to place the inspection caps on the bottle mouths of the corresponding filled bottles.
[0079] By setting the bottle placing robot, the inner plugging robot and the capping inspection robot, it is beneficial to improve the automation production efficiency. It should be noted that the bottle placing robot, the inner plugging robot and the capping inspection robot are conventional robots purchased on the market.
[0080] One end of the conveying device 200 is fixedly connected to the table board, and the conveying path of the conveying device 200 sequentially passes through the working range of the bottle picking and placing device 160 and the working range of the airtightness detection device 300. In this embodiment, the conveying device 200 includes a first conveying device 210 and a second conveying device 220; the conveying path of the first conveying device 210 passes through the working range of the bottle picking and placing device 160, and the conveying path of the second conveying device 220 passes through the working range of the airtightness detection device 300.
[0081] The second conveying device 220 is located on the side of the first conveying device 210 away from the disc 110, and the starting end of the second conveying device 220 is close to the discharging end of the first conveying device 210; a first detection table (not shown in the figure) is provided at the discharging end of the first conveying device 210. By providing the first detection table, it is used to screen the filling bottles that obviously do not meet the filling quality. Among them, the situation that obviously does not meet the filling quality refers to the product defects that can be found by the human eye, such as the filling material visibly oozing out of the filling bottle or the detection cover of the filling bottle not being installed. It should be noted that the first detection table can be an existing conventional visual detection platform or automatic optical detection platform purchased on the market, or the first detection table can also be a detection station platform, and screening is carried out manually at the detection station. After screening, the filling bottles that are not found to obviously not meet the filling quality are transferred to the second conveying device 220, and the filling bottles that obviously do not meet the filling quality are directly removed and refilled.
[0082] Further, a bottle transferring manipulator (not shown in the figure) is installed on one side of the discharging end of the first conveying device 210. The bottle transferring manipulator is provided to transfer the filling bottles that are not found to obviously not meet the filling quality to the second conveying device 220, saving manpower. It should be noted that the bottle transferring manipulator is an existing conventional manipulator purchased on the market.
[0083] In order to better adapt to different spatial layouts, the second conveying device 220 adopts a turning conveying device. The second conveying device 220 includes a second conveying base 221, a slide rail 222 installed on the second conveying base 221, and a flexible chain plate 223 slidably connected to the slide rail 222.
[0084] Refer to Figure 8 and Figure 9 , the flexible chain plate 223 includes a plurality of connecting pin shafts 229 and a plurality of link units 224 that are sequentially meshed end to end and arranged in a ring; the structures of the link units 224 are all the same. For the convenience of description, one of the link units 224 is taken as an example for description. The link unit 224 includes a link main board slidably connected to the slide rail 222. Taking the direction from the tail end to the head end of the link unit 224 as the head end direction of the link main board, taking the direction from the head end to the tail end of the link unit 224 as the tail end direction of the link main board, and taking the direction perpendicular to the head and tail connection line of the link main board as the length direction of the link main board.
[0085] A first connecting member 227 is fixedly connected to the bottom of the head end of the link main board, and a second connecting member 228 is fixedly connected to the bottom of the tail end. The first connecting member 227 and the second connecting member 228 are arranged staggeredly. Specifically, the projections of the first connecting member 227 and the second connecting member 228 on a plane perpendicular to the head-tail direction at the head end or the tail end of the link main board are arranged staggeredly; a through hole for a connecting pin shaft 229 to pass through is provided in the first connecting member 227 along the length direction of the link main board, and a long circular hole for the connecting pin shaft 229 to pass through is provided in the second connecting member 228 along the length direction of the link main board; a stabilizing clip 226 is fixedly connected to the bottom of the link main board along its length direction, and the stabilizing clip 226 is slidably connected to the slide rail 222.
[0086] The through holes of each link unit 224 and the long circular holes of another adjacent link unit 224 are inserted with the same connecting pin shaft 229.
[0087] In order to keep the filling bottles on the placing seats 111 stable during the rotation of the disc 110, stabilizing components are respectively arranged corresponding to each placing seat 111, and each stabilizing component includes a first stabilizing clip, a second stabilizing clip, a first spring and a second spring.
[0088] In the same stabilizing component, the first stabilizing clip and the second stabilizing clip are arranged oppositely and jointly enclose a clamping area. One end of the first spring is fixed to the first seat body of the corresponding placing seat 111, and the other end is fixed to the side of the first stabilizing clip away from the clamping area. One end of the second spring is fixed to the second seat body of the corresponding placing seat 111, and the other end is fixed to the side of the second stabilizing clip away from the clamping area.
[0089] In order to increase the friction between the stabilizing component and the filling bottle, an anti-slip rubber pad is arranged on the side of the first stabilizing clip facing the clamping area; and / or an anti-slip rubber pad is arranged on the side of the second stabilizing clip facing the clamping area.
[0090] During the use process, one of the filling bottles is taken as an example for illustration.
[0091] When the position of the piston rod of the positioning cylinder 400 is opposite to one of the positioning grooves 112, the piston rod of the positioning cylinder 400 extends out, the motor stops providing power, and after a predetermined time, the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise. The above action is defined as one extending and retracting action of the piston rod of the positioning cylinder 400.
[0092] The motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite to one of the positioning grooves 112, the piston rod of the positioning cylinder 400 extends out, and the motor stops providing power.
[0093] First, the filling bottle is placed on the corresponding placement seat 111 at the bottle placement station 170 manually or by the bottle placement manipulator at the bottle placement station 170; after a predetermined time, the piston rod of the positioning cylinder 400 retracts, and the motor drives the disc 110 to rotate clockwise.
[0094] After the piston rod of the positioning cylinder 400 extends and retracts once again, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, the motor stops providing power, and the filling bottle reaches the working range of the blowing and suction device 120. The blowing and suction device 120 performs dust removal and cleaning on the filling bottle. After the blowing and suction action is completed, the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise.
[0095] After the piston rod of the positioning cylinder 400 extends and retracts once again, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, the motor stops providing power, and the filling bottle reaches the working range of the filling device 130. The filling device 130 fills the filling bottle. After the filling action is completed, the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise.
[0096] After the piston rod of the positioning cylinder 400 extends and retracts once again, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, the motor stops providing power, and the filling bottle reaches the working range of the inner plugging station 180. The inner plug is placed on the mouth of the filling bottle manually or by the inner plugging manipulator at the inner plugging station 180. After the inner plugging action is completed, the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise.
[0097] After the piston rod of the positioning cylinder 400 extends and retracts once again, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, the motor stops providing power, and the filling bottle reaches the working range of the inner plug pressing device 140. The inner plug pressing device 140 presses the inner plug tightly, and then the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise.
[0098] After the piston rod of the positioning cylinder 400 extends and retracts three more times, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite to the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, and the motor stops providing power. The filling bottle reaches the working range of the upper cover station 190, and a detection cover is placed on the bottle mouth of the filling bottle by manual labor or the upper detection cover manipulator on the upper cover station 190. After the upper detection cover operation is completed, the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise.
[0099] After the piston rod of the positioning cylinder 400 extends and retracts two more times, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite to the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, and the motor stops providing power. The filling bottle reaches the working range of the capping device 150, and the capping device 150 screws the detection cover tightly. After the capping operation is completed, the piston rod of the positioning cylinder 400 retracts, and the motor continues to drive the disc 110 to rotate clockwise.
[0100] After the piston rod of the positioning cylinder 400 extends and retracts two more times, the motor drives the disc 110 to rotate clockwise. When the piston rod of the positioning cylinder 400 is opposite to the next positioning groove 112, the piston rod of the positioning cylinder 400 extends, and the motor stops providing power. The filling bottle reaches the working range of the bottle picking and placing device 160, and the bottle picking and placing device 160 lifts the filling bottle from the placing seat 111 and places it on the first conveying device 210. The first conveying device 210 operates, and the filling bottle is conveyed to the discharge end of the first conveying device 210, and the filling bottle is screened by a vision inspection platform or an automatic optical inspection platform.
[0101] After screening, when it is not found that the filling bottle is significantly inconsistent with the filling quality, the bottle transferring manipulator transfers the filling bottle to the second conveying device 220. When it is found that the filling bottle is significantly inconsistent with the filling quality, the bottle transferring manipulator directly rejects the filling bottle and refills it.
[0102] If the bottle transferring manipulator transfers the filling bottle to the second conveying device 220, the filling bottle is conveyed to the position corresponding to the airtightness detection device 300, and the airtightness detection device 300 performs an airtightness detection on the filling bottle. After the detection is qualified, the detection cover is removed and the bottle cap is screwed on to complete all filling tasks.
[0103] By arranging the positioning cylinder 400 at the lower end of the table board 100 and providing the positioning grooves 112 on the outer peripheral side wall of the disc 110, when the motor drives the disc 110 to rotate until the positioning groove 112 is opposite to the position of the positioning cylinder 400, the piston rod of the positioning cylinder 400 extends, and the motor stops providing power. The control of the stop position of the disc is relatively good, which is beneficial to improving the filling quality.
[0104] The above has made a detailed description of the present utility model in conjunction with the accompanying drawings. However, the implementation manners of the present utility model are not limited to the above-mentioned implementation manners. Those skilled in the art can make various deformations to the present utility model according to the prior art, and these all belong to the protection scope of the present utility model.
Claims
1. A rotary filling machine, characterized in that: It comprises a conveying device, a horizontally arranged table panel, an airtightness detection device located at one side of the table panel, a horizontally arranged disc rotatably connected to the table panel, and a motor for driving the disc to rotate; a plurality of placement seats are arranged at a position near the outer peripheral wall of the disc at the upper end of the disc, and the plurality of placement seats are arranged in a circular shape with the axis of the disc as the center and at equal intervals; a blowing and suction device, a filling device, an inner plugging device, a capping device, and a bottle taking and placing device are sequentially installed on the upper end of the table panel around the disc in a clockwise direction; one end of the conveying device is fixedly connected to the table panel, and the conveying path of the conveying device sequentially passes through the operating range of the bottle taking and placing device and the operating range of the airtightness detection device; A positioning cylinder is also installed around the disc at the upper end of the table panel, and the piston rod of the positioning cylinder is arranged horizontally and faces the disc; a brake head is fixedly connected to the piston rod of the positioning cylinder; one end of the brake head is fixedly connected to the piston rod of the positioning cylinder, and the other end is provided with a first sliding hole facing the disc, a bullet is slidably connected in the first sliding hole, and a spring is arranged between the bottom of the first sliding hole and the bullet; one end of the spring abuts against the bottom of the first sliding hole, and the other end abuts against the bullet; an end of the bullet away from the bottom of the first sliding hole is rotatably connected to a roller; A plurality of positioning grooves are formed on the outer peripheral side wall of the disc, and the plurality of positioning grooves and the positioning cylinder are on the same plane.
2. A rotary filling machine as claimed in claim 1, characterized in that: The bullet comprises a bullet body and a limiting rod. The hole wall of the first sliding hole is provided with a limiting groove penetrating the brake head. One end of the limiting rod is detachably mounted on the bullet body, and the other end is slidably connected to the limiting groove.
3. A rotary filling machine as claimed in claim 2, characterized in that: The brake head is fixed to one end of the piston rod of the positioning cylinder and is also provided with a second sliding hole. The second sliding hole is a blind hole with an opening toward the piston rod of the positioning cylinder. A connecting hole penetrating the bottom of the first sliding hole is provided at the bottom of the second sliding hole. A bolt is arranged in the second sliding hole, and the screw rod of the bolt passes through the connecting hole and is spirally connected to the bullet.
4. A rotary filling machine as claimed in claim 1, characterized in that: The upper end of the table panel is also provided with a bottle placing station, a plugging station and a capping station in sequence in a clockwise direction around the disc; The bottle placing station is located between the blowing and suction device and the bottle taking and placing device; the plugging station is located between the filling device and the plugging device; and the capping station is located between the plugging device and the capping device.
5. A rotary filling machine as claimed in claim 1, characterized in that: The conveying device includes a first conveying device and a second conveying device; the conveying path of the first conveying device passes through the operating range of the bottle picking and placing device, the conveying path of the second conveying device passes through the operating range of the airtightness detection device, the second conveying device is located on one side of the first conveying device, and the starting end of the second conveying device is close to the discharge end of the first conveying device; a first detection platform is provided at the discharge end of the first conveying device.
6. A rotary filling machine as claimed in claim 5, characterized in that: The second conveying device includes a second conveying base, a slide rail installed on the second conveying base, and a flexible chain plate slidably connected to the slide rail.
7. A rotary filling machine as claimed in claim 6, characterized in that: The flexible chain plate includes a plurality of connecting pins and a plurality of chain link units which are sequentially connected end to end and arranged in a ring shape; the chain link unit includes a chain link main plate which is slidably connected to the slide rail; In the same chain link unit, the direction from the tail end of the chain link unit to the head end is the head end direction of the chain link main board, the direction from the head end of the chain link unit to the tail end is the tail end direction of the chain link main board, and the direction perpendicular to the head-to-tail connecting line of the chain link main board is the length direction of the chain link main board. The bottom of the head end of the chain link main board is fixedly connected to a first connecting member, and the bottom of the tail end is fixedly connected to a second connecting member. The first connecting member and the second connecting member are arranged alternately. The first connecting member is provided with a through hole for the connecting pin to pass through along the length direction of the chain link main board, and the second connecting member is provided with an oblong hole for the connecting pin to pass through along the length direction of the chain link main board. A stabilizing card is fixedly connected to the bottom of the chain link main board along its length direction, and the stabilizing card is slidably connected to the slide rail. The through hole of each link unit and the oblong hole of another adjacent link unit are inserted through the same connecting pin.
8. A rotary filling machine as claimed in claim 5, characterized in that: A bottle moving robot is installed on one side of the discharge end of the first conveying device.
9. A rotary filling machine as claimed in claim 1, characterized in that: Each of the placement seats comprises a first seat body and a second seat body arranged opposite to each other; a stabilizing component is correspondingly arranged in each of the placement seats, and each of the stabilizing components comprises a first stabilizing clip, a second stabilizing clip, a first spring and a second spring; In the same stabilizing assembly, the first stabilizing clip and the second stabilizing clip are arranged opposite to each other and jointly enclose a clamping area, one end of the first spring is fixed to the first seat body of the corresponding placement seat, and the other end is fixed to the side of the first stabilizing clip away from the clamping area, and one end of the second spring is fixed to the second seat body of the corresponding placement seat, and the other end is fixed to the side of the second stabilizing clip away from the clamping area; A non-slip rubber pad is provided on a side of the first stabilizing clamp facing the clamping area; and / or a non-slip rubber pad is provided on a side of the second stabilizing clamp facing the clamping area.
10. A rotary filling machine as claimed in claim 1, characterized in that: Guide blocks fixed to the upper end of the table panel are respectively arranged on both sides of the piston rod of the positioning cylinder.
Citation Information
Patent Citations
Filling device and filling machine
CN220743531U