Novel full-automatic tank car filling device

Abstract

The utility model discloses a novel full-automatic tank car filling device which comprises a box body, a material connection area is arranged at the upper end of the box body, electric appliance control areas are arranged on one side of the material connection area in an up-down arrangement mode, a three-color alarm is arranged at the upper ends of the electric appliance control areas, and an electric control system is arranged above the side end, adjacent to the electric appliance control areas, of the box body. A special gas system is arranged at the lower end of the electric control system, a sampling area is arranged beside one side between the electric control system and the special gas system, and moving wheels are arranged at four corners of the bottom of the box body; the product has the advantages that the electrical equipment is concentrated in the electrical equipment control area, the electrical control system provides centralized control for the whole device, the convenience and efficiency of operation are improved, the main material pipeline and related pipelines are arranged, the system can be maintained to be clean, the influence of residual materials on the equipment is reduced, and the product quality is improved. Due to the existence of the sampling pipeline, the state of the material can be monitored in time, and the control and safety of the filling process are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of tanker filling, in particular to a new type of fully automatic tanker filling device. Background Art

[0002] With the development of Industry 4.0 and Internet of Things technologies, fully automatic tanker filling devices are expected to be better integrated with other production systems to achieve a higher level of intelligence and informatization. At the same time, the demand for energy conservation, emission reduction, and reduction of operating costs will also drive the research and development and application of new filling devices. Such new devices are expected to be widely used in the chemical industry, providing a more efficient and safe tanker filling solution for production. The fully automatic tanker filling device will be more intelligent, and through close integration with other production systems, it will realize the automation and optimization of the production process. In line with the concept of Industry 4.0, the device will be able to collect, analyze, and share production data in real time to improve production efficiency and resource utilization rate. The design of the new filling device will pay more attention to reducing operating costs. By means of automatic control, optimizing production plans, and improving production efficiency, enterprises can achieve better economic benefits. This is particularly important for the chemical industry, as it usually involves large-scale production and complex supply chains. Content of the Utility Model

[0003] The purpose of the utility model is to solve the problems that traditional tanker filling devices usually require manual intervention, including manually controlling valves, monitoring the filling progress, etc. This method has problems such as inconvenient operation, low efficiency, and is prone to safety hazards.

[0004] The utility model realizes the above purpose through the following technical solutions:

[0005] A new type of fully automatic tanker filling device includes a box body. At the upper end of the box body, there is a material connection area. On one side of the material connection area, there are electrical control areas arranged vertically. At the upper end of the electrical control areas, there is a three-color alarm. Above one side end of the box body adjacent to the electrical control areas, there is an electrical control system. Right below the electrical control system, there is a special gas system. On one side between the electrical control system and the special gas system, there is a sampling area. At the four corners of the bottom of the box body, there are all moving wheels. The electrical control areas concentrate electrical equipment, and the electrical control system provides centralized control of the entire device, thereby improving the convenience and efficiency of operation. The functions of the material connection area, special gas system, sampling area, etc. indicate that the device may have versatility and is suitable for different types of material filling requirements.

[0006] Furthermore, a material inlet is provided at one corner of the upper end of the box body, an air supply port is provided on one side in the middle of the upper end of the box body, a tail gas outlet is provided adjacent to the air supply port, a power supply area is provided at the rear view end of the box body, and a waste liquid outlet is provided at one corner of the bottom of the rear view end of the box body. The settings of the air supply port and the tail gas outlet may help control the air flow during the filling process and ensure the smooth progress of material filling. The setting of the waste liquid outlet indicates that the device takes into account waste liquid treatment and helps reduce the negative impact on the environment.

[0007] Furthermore, the material connection area includes a first liquid phase interface, a gas phase interface is provided adjacent to the first liquid phase interface, and a second liquid phase interface is provided at the end adjacent to the gas phase interface and far from the first liquid phase interface. The second liquid phase interface can be used as a backup, providing high flexibility.

[0008] Furthermore, the power supply area includes a main material pipeline. An exhaust pipeline is provided at one side end of the main material pipeline, a liquid discharge pipeline is provided at the upper end of the main material pipeline, a backwashing pipeline is provided at the other side of the main material pipeline far from the exhaust pipeline, and a sampling pipeline is connected to one side end of the bottom of the main material pipeline. The settings of the exhaust pipeline, the liquid discharge pipeline and the backwashing pipeline help maintain the cleanliness of the system and reduce the impact of residual materials on the equipment. The existence of the sampling pipeline helps monitor the state of the material in a timely manner and improve the control and safety of the filling process.

[0009] Furthermore, one end of the main material pipeline is fixedly connected to the material inlet, and the other end of the main material pipeline is synchronously connected to the first liquid phase interface and the second liquid phase interface.

[0010] Furthermore, the second liquid phase interface is a backup interface for the first liquid phase interface.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0012] 1. Overall structure: The device consists of a box body, a material connection area, an electrical control area, an electrical control system, a special gas system, a sampling area, etc., providing a comprehensive material filling solution;

[0013] 2. Electrical equipment and control system: The electrical control area concentrates electrical equipment, and the electrical control system provides centralized control of the entire device, improving the convenience and efficiency of operation;

[0014] 3. Pipeline design of the power supply area: The setting of the main material pipeline and its related pipelines helps maintain the cleanliness of the system and reduces the impact of residual materials on the equipment. The existence of the sampling pipeline helps monitor the state of the material in a timely manner and improve the control and safety of the filling process. Description of the Drawings

[0015] Figure 1 Schematic diagram of the present utility model;

[0016] Figure 2 Schematic diagram of another angle of the present utility model;

[0017] Figure 3 Schematic diagram of the material connection area of the present utility model;

[0018] Figure 4 Schematic diagram of the power supply area of the present utility model.

[0019] In the figure, 1 - box body, 2 - material connection area, 3 - electrical control area, 4 - three-color alarm, 5 - electrical control system, 6 - special gas system, 7 - sampling area, 8 - moving wheels, 9 - material inlet, 10 - air supply opening, 11 - tail gas outlet, 12 - power supply area, 13 - waste liquid outlet, 21 - first liquid phase interface, 22 - gas phase interface, 23 - second liquid phase interface, 121 - main material pipeline, 122 - exhaust pipeline, 123 - liquid discharge pipeline, 124 - backwashing pipeline, 125 - sampling pipeline. Specific implementation manners

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0021] Combined with Figures 1-4 As shown, a new type of fully automatic tanker filling device includes a box body 1. At the upper end of the box body 1, there is a material connection area 2. On one side of the material connection area 2, an electrical control area 3 is arranged in an up-and-down arrangement. Above the electrical control area 3, there is a three-color alarm 4. Above one side end of the box body 1 adjacent to the electrical control area 3, there is an electrical control system 5. Right below the electrical control system 5, there is a special gas system 6. On one side between the electrical control system 5 and the special gas system 6, there is a sampling area 7. At the four corners of the bottom of the box body 1, there are moving wheels 8. The electrical control area houses electrical equipment, and the electrical control system provides centralized control of the entire device, thereby improving the convenience and efficiency of operation. The functions of the material connection area, special gas system, sampling area, etc. indicate that the device may have multiple functions and is suitable for different types of material filling requirements.

[0022] Among them, a material inlet 9 is arranged at a corner of the upper end of the box body 1, an air supply port 10 is arranged at one side of the middle of the upper end of the box body 1, and an exhaust gas outlet 11 is arranged adjacent to the air supply port 10. A power supply area 12 is arranged at the rear end of the box body 1, and a waste liquid outlet 13 is arranged at a corner of the bottom of the rear end of the box body 1. The arrangement of the air supply port and the exhaust gas outlet may help to control the air flow during the filling process and ensure the smooth filling of the materials. The arrangement of the waste liquid outlet shows that the device has considerations in the treatment of waste liquid, which helps to reduce the negative impact on the environment; the material connection area 2 includes a first liquid phase interface 21, a gas phase interface 22 is arranged at the adjacent end of the first liquid phase interface 21, and a second liquid phase interface 23 is arranged at the adjacent end of the gas phase interface 22 away from the first liquid phase interface 21. The second liquid phase interface can be used for backup and provides higher flexibility; the power supply area 12 It includes a main material pipeline 121, one side of the main material pipeline 121 is provided with an exhaust pipeline 122, the upper end of the main material pipeline 121 is provided with a drain pipeline 123, the other side of the main material pipeline 121 away from the exhaust pipeline 122 is provided with a backwash pipeline 124, and one side of the bottom of the main material pipeline 121 is connected with a sampling pipeline 125. The settings of the exhaust pipeline, the drain pipeline and the backwash pipeline are helpful to maintain the cleanliness of the system and reduce the impact of residual materials on the equipment. The existence of the sampling pipeline is helpful to timely monitor the status of the material and improve the control and safety of the filling process; one end of the main material pipeline 121 is fixedly connected to the material inlet 9, and the other end of the main material pipeline 121 is synchronously connected to the first liquid phase interface 21 and the second liquid phase interface 23; the second liquid phase interface 23 is a spare interface for the first liquid phase interface 21.

[0023] Working principle: the material is poured in from the material inlet 9, transported through the main material pipeline 121, and then discharged through the first liquid phase interface 21 or the second liquid phase interface 23. When the liquid is transported, a retained liquid will be generated, which can be effectively discharged through the drainage pipeline 123 and the waste liquid outlet 13. Similarly, when the gas is transported, the gas is transported through the connection between the exhaust pipeline 122 and the gas phase interface 22. At the same time, the retained gas generated can be effectively discharged and cleaned through the tail gas outlet 11. After the work is completed, the inside of the pipeline can be regularly cleaned through the backwash pipeline 124.

[0024] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any regard, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0025] In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A novel fully automatic tank truck filling device, comprising a box body (1), characterized in that: The box body (1) is provided with a material connection area (2) at the upper end, an electrical control area (3) is arranged on one side of the material connection area (2) in an upper and lower arrangement, a three-color alarm (4) is provided on the upper end of the electrical control area (3), an electrical control system (5) is provided above one side end of the box body (1) adjacent to the electrical control area (3), a special gas system (6) is provided directly below the electrical control system (5), a sampling area (7) is provided on one side between the electrical control system (5) and the special gas system (6), and moving wheels (8) are provided at the four corners of the bottom of the box body (1).

2. A new type of fully automatic tank truck filling device according to claim 1, characterized in that: A material inlet (9) is provided at one corner of the upper end of the box body (1), an air supply port (10) is provided at one side of the middle of the upper end of the box body (1), an exhaust gas outlet (11) is provided adjacent to the air supply port (10), a power supply area (12) is provided at the rear end of the box body (1), and a waste liquid outlet (13) is provided at one corner of the bottom of the rear end of the box body (1).

3. A new type of fully automatic tank truck filling device according to claim 2, characterized in that: The material connection area (2) comprises a first liquid phase interface (21), a gas phase interface (22) is arranged at an adjacent end of the first liquid phase interface (21), and a second liquid phase interface (23) is arranged at an adjacent end of the gas phase interface (22) away from the first liquid phase interface (21).

4. A new type of fully automatic tank truck filling device according to claim 3, characterized in that: The power supply area (12) comprises a main material pipeline (121), an exhaust pipeline (122) is arranged at one end of the main material pipeline (121), a drainage pipeline (123) is arranged at the upper end of the main material pipeline (121), a backwash pipeline (124) is arranged at the other side of the main material pipeline (121) away from the exhaust pipeline (122), and a sampling pipeline (125) is connected to one end of the bottom of the main material pipeline (121).

5. A novel fully automatic tank truck filling device according to claim 4, characterized in that: One end of the main material pipeline (121) is fixedly connected to the material inlet (9), and the other end of the main material pipeline (121) is synchronously connected to the first liquid phase interface (21) and the second liquid phase interface (23).

6. A new type of fully automatic tank truck filling device according to claim 5, characterized in that: The second liquid phase interface (23) is a spare interface for the first liquid phase interface (21).

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