Dust and impurity removal all-in-one machine for activated carbon

By designing an activated carbon dust removal integrated machine with rotating components, the problem of incomplete cleaning of activated carbon is solved, efficient cleaning and drying of activated carbon is achieved, and the efficiency of activated carbon is improved.

CN223016518UActive Publication Date: 2025-06-24SUZHOU AINOSON ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421822845.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-24
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the prior art, during the cleaning process of activated carbon, the acid solution cannot fully contact the activated carbon at the bottom, resulting in incomplete cleaning, which affects the dust removal quality of activated carbon.

Method used

A dust removal and debris removal integrated machine for activated carbon is designed. By setting up a rotating component, the motor drives the drive shaft to rotate and drives the placement barrel to turn the activated carbon to ensure that the acid solution can fully contact the activated carbon.

Benefits of technology

Through this device, the cleaning efficiency and quality of activated carbon are improved, ensuring the thoroughness of the dust removal process of activated carbon.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of activated carbon processing, and discloses an activated carbon dust and impurity removal all-in-one machine which comprises a box body, a box door is hinged to the front end of the box body, an observation opening is formed in the front end of the box door, a control panel is fixedly connected to the right end of the box body, and a U-shaped installation frame is arranged in the box body. A pickling box is fixedly connected to the bottom of the U-shaped mounting frame, a rotating assembly is arranged in the box body, a drying assembly is arranged at the upper end of the pickling box, the rotating assembly comprises a motor, a transmission shaft is fixedly connected to the output end of the motor, and a containing barrel is fixedly connected to the bottom of the transmission shaft. And a plurality of through holes are formed in the surface of the placing barrel. According to the activated carbon cleaning device, the motor drives the transmission shaft to rotate and drives the containing barrel to rotate, activated carbon is turned over in the containing barrel, it is ensured that an acid solution can make full contact with the activated carbon, and therefore the activated carbon cleaning efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of activated carbon processing, in particular to a dust removal and impurity removal integrated machine for activated carbon. Background Technique

[0002] The carbonized carbide also needs to be subjected to gasification, desulfurization, iron removal and other treatments. This process usually uses chemical substances such as steam and ammonia. These chemical substances can react with the carbide to open its internal microporous structure and increase its specific surface area. The activation time is generally 2-4 hours. The activated carbon after activation needs to be processed through processes such as washing, drying and screening. The washing process is used to remove residues and activators to ensure the quality of the activated carbon. The drying process evaporates the water in the activated carbon to make it reach the standard moisture content.

[0003] When cleaning, removing dust and impurities from the activated carbon, the activated carbon is put into the pickling tank and softened water is added for cleaning to remove the floating carbon on the surface. However, for the activated carbon at the bottom of the pickling tank, the acid solution may not be able to fully contact the activated carbon at the bottom, resulting in incomplete cleaning and thus affecting the quality of dust removal and impurity removal of the activated carbon. Content of the Utility Model

[0004] To solve the above technical problems, the utility model provides a dust removal and impurity removal integrated machine for activated carbon.

[0005] The utility model is realized by adopting the following technical solutions: A dust removal and impurity removal integrated machine for activated carbon, including a box body, the front end of the box body is hinged with a box door, an observation port is arranged at the front end of the box door, a control panel is fixedly connected to the right end of the box body, a U-shaped mounting frame is arranged inside the box body, a pickling tank is fixedly connected to the bottom of the U-shaped mounting frame, a rotating component is arranged inside the box body, and a drying component is arranged at the upper end of the pickling tank;

[0006] The rotating component includes a motor, the output end of the motor is fixedly connected with a transmission shaft, the bottom of the transmission shaft is fixedly connected with a placing barrel, a plurality of through holes are arranged on the surface of the placing barrel, the bottom of the placing barrel is threadedly connected with a bottom cover, and a feeding port is arranged at the top of the placing barrel.

[0007] Through the above technical solutions, by starting the motor, the motor drives the transmission shaft to rotate, drives the placing barrel to rotate, so that the activated carbon flips inside the placing barrel, ensuring that the acid solution can fully contact the activated carbon, thereby improving the cleaning efficiency and quality of the activated carbon. The acid solution enters the inside of the placing barrel through the through holes, and the working state inside the box body can be conveniently observed through the observation port.

[0008] As a further improvement of the above solution, an installation plate is fixedly connected to the top of the motor, and the placing barrel is located inside the pickling tank.

[0009] With the above technical solution, the acid solution stored inside the pickling tank is used to clean the activated carbon.

[0010] As a further improvement of the above solution, the bottom of the pickling tank is fixedly connected to the inner bottom wall of the tank body, and a slag discharge hole is provided at the bottom of the bottom cover.

[0011] With the above technical solution, the excess acid solution is discharged through the slag discharge hole, and the bottom cover is rotated to disassemble it, and the activated carbon inside the placement bucket is taken out.

[0012] As a further improvement of the above solution, a hydraulic telescopic rod is fixedly connected to the inner top wall of the tank body, and the output end of the hydraulic telescopic rod penetrates through the U-shaped mounting frame and is fixedly connected to the upper surface of the mounting plate.

[0013] With the above technical solution, the mounting plate is driven to move up and down by the hydraulic telescopic rod, so as to adjust the position of the placement bucket and improve the convenience during use.

[0014] As a further improvement of the above solution, the drying assembly includes a mounting frame, a drying fan is fixedly connected to the inner wall of the mounting frame, and a heating pipe is fixedly connected to the inner wall of the mounting frame.

[0015] With the above technical solution, heating is carried out through the heating pipe, so that the air blown out by the drying fan contacts the heating pipe to form hot air for drying the activated carbon.

[0016] As a further improvement of the above solution, the left end of the mounting frame is fixedly connected to the inner wall of the U-shaped mounting frame, and the number of the mounting frames is set to two, and the two mounting frames are symmetrically distributed with the U-shaped mounting frame as the center.

[0017] With the above technical solution, the number of drying fans corresponds to that of the mounting frames, and the two drying fans blow air on the cleaning bucket to each other, improving the drying efficiency of the activated carbon.

[0018] As a further improvement of the above solution, the drying fan is located at the left end of the heating pipe, and the number of the heating pipes is set to several.

[0019] With the above technical solution, the heating efficiency is improved by several heating pipes.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0021] The utility model improves the cleaning efficiency and quality of activated carbon by setting a rotating component. Specifically, activated carbon is added into the interior of a placement barrel through a feed inlet, and an acid solution enters the interior of the placement barrel through a through hole. By starting a motor, the motor drives a transmission shaft to rotate, driving the placement barrel to rotate, so that the activated carbon flips inside the placement barrel, ensuring that the acid solution can fully contact the activated carbon.

[0022] The utility model improves the drying efficiency of activated carbon and further improves the processing efficiency of activated carbon by setting a drying component. Specifically, by starting a drying fan and a heating pipe, after the air blown by the drying fan contacts the heating pipe, hot air enters the interior of the placement barrel through the through hole, thereby drying the activated carbon and removing moisture. Through the rotation of the placement barrel, the activated carbon is evenly heated, improving the drying efficiency of the activated carbon. Brief Description of the Drawings

[0023] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 is a schematic diagram of the internal structure of the box body of the utility model;

[0025] Figure 3 is a schematic diagram of the overall sectional structure of the utility model;

[0026] Figure 4 is a schematic diagram of the connection structure of the U-shaped mounting bracket of the utility model;

[0027] Figure 5 is a schematic diagram of the structure of the rotating component of the utility model.

[0028] Main Symbol Explanation:

[0029] 1. Box body; 2. Box door; 3. Observation port; 4. Control panel; 5. U-shaped mounting bracket; 6. Hydraulic telescopic rod; 7. Mounting plate; 8. Rotating component; 801. Motor; 802. Transmission shaft; 803. Placement barrel; 804. Through hole; 805. Bottom cover; 806. Feed inlet; 9. Drying component; 901. Mounting frame; 902. Drying fan; 903. Heating pipe; 10. Pickling tank. Specific Embodiments

[0030] Next, in combination with the drawings and specific embodiments, the present utility model will be further described. It should be noted that, on the premise of no conflict, any combination of the following described embodiments or technical features can form a new embodiment.

[0031] Embodiment:

[0032] Please combine Figures 1-5, A dust removal and impurity removal integrated machine for activated carbon in this embodiment includes a box body 1. A box door 2 is hinged to the front end of the box body 1. An observation port 3 is arranged at the front end of the box door 2. A control panel 4 is fixedly connected to the right end of the box body 1. A U-shaped mounting frame 5 is arranged inside the box body 1. An acid pickling box 10 is fixedly connected to the bottom of the U-shaped mounting frame 5. A rotating assembly 8 is arranged inside the box body 1. A drying assembly 9 is arranged at the upper end of the acid pickling box 10;

[0033] The rotating assembly 8 includes a motor 801. The output end of the motor 801 is fixedly connected to a transmission shaft 802. The bottom of the transmission shaft 802 is fixedly connected to a placing barrel 803. A plurality of through holes 804 are formed on the surface of the placing barrel 803. A bottom cover 805 is threadedly connected to the bottom of the placing barrel 803. A feed inlet 806 is formed at the top of the placing barrel 803.

[0034] The top of the motor 801 is fixedly connected to a mounting plate 7. The placing barrel 803 is located inside the acid pickling box 10. Activated carbon is added into the placing barrel 803 through the feed inlet 806. Acid solution enters the inside of the placing barrel 803 through the through holes 804. Then the motor 801 is started. The motor 801 drives the transmission shaft 802 to rotate, driving the placing barrel 803 to rotate, so that the activated carbon flips inside the placing barrel 803, ensuring that the acid solution can fully contact the activated carbon, thereby improving the cleaning efficiency and quality of the activated carbon.

[0035] The bottom of the acid pickling box 10 is fixedly connected to the inner bottom wall of the box body 1. A slag discharge hole is formed at the bottom of the bottom cover 805.

[0036] A hydraulic telescopic rod 6 is fixedly connected to the inner top wall of the box body 1. The output end of the hydraulic telescopic rod 6 penetrates through the U-shaped mounting frame 5 and is fixedly connected to the upper surface of the mounting plate 7. By starting the hydraulic telescopic rod 6, the output end of the hydraulic telescopic rod 6 contracts to pull the mounting plate 7 upward, driving the placing barrel 803 to move upward, so that the placing barrel 803 is moved out of the acid pickling box 10, facilitating the adjustment of the position of the placing barrel 803.

[0037] The drying assembly 9 includes a mounting frame 901. A drying fan 902 is fixedly connected to the inner wall of the mounting frame 901. A heating pipe 903 is fixedly connected to the inner wall of the mounting frame 901. By starting the drying fan 902 and the heating pipe 903, after the air blown by the drying fan 902 contacts the heating pipe 903, the hot air enters the inside of the placing barrel 803 through the through holes 804, thereby drying the activated carbon and removing moisture. Through the rotation of the placing barrel 803, the activated carbon is evenly heated, improving the drying efficiency of the activated carbon, and further improving the processing efficiency of the activated carbon.

[0038] The left end of the installation frame 901 is fixedly connected to the inner wall of the U-shaped installation frame 5. The number of installation frames 901 is set to two, and the two installation frames 901 are symmetrically distributed with the U-shaped installation frame 5 as the center.

[0039] The drying fan 902 is located at the left end of the heating pipe 903, and the number of heating pipes 903 is set to several.

[0040] The implementation principle of a dust and impurity removal integrated machine for activated carbon in the embodiment of the present application is as follows: During use, activated carbon is added into the interior of the placement barrel 803 through the feed port 806, and the acid solution enters the interior of the placement barrel 803 through the through hole 804. Then, the motor 801 is started, and the motor 801 drives the transmission shaft 802 to rotate, driving the placement barrel 803 to rotate, so that the activated carbon flips inside the placement barrel 803, ensuring that the acid solution can fully contact the activated carbon, thereby improving the cleaning efficiency and quality of the activated carbon. After the cleaning is completed, by starting the hydraulic telescopic rod 6, the output end of the hydraulic telescopic rod 6 contracts and pulls the mounting plate 7 upward, driving the placement barrel 803 upward, and the acid solution is discharged through the slag discharge hole of the bottom cover 805. By starting the drying fan 902 and the heating pipe 903, after the air blown by the drying fan 902 contacts the heating pipe 903, the hot air enters the interior of the placement barrel 803 through the through hole 804, thereby drying the activated carbon and removing moisture. Through the rotation of the placement barrel 803, the activated carbon is evenly heated, improving the drying efficiency of the activated carbon, and further improving the processing efficiency of the activated carbon.

[0041] The above implementation manners are only the preferred implementation manners of the present utility model, and cannot be used to limit the protection scope of the present utility model. Any non-substantial changes and substitutions made by those skilled in the art based on the present utility model belong to the protection scope required by the present utility model.

Claims

1. An activated carbon dust and impurity removal integrated machine, characterized in that: The invention comprises a box body (1), a box door (2) is hingedly connected to the front end of the box body (1), an observation port (3) is arranged at the front end of the box door (2), a control panel (4) is fixedly connected to the right end of the box body (1), a U-shaped mounting frame (5) is arranged inside the box body (1), a pickling box (10) is fixedly connected to the bottom of the U-shaped mounting frame (5), a rotating assembly (8) is arranged inside the box body (1), and a drying assembly (9) is arranged at the upper end of the pickling box (10); The rotating assembly (8) comprises a motor (801), the output end of the motor (801) is fixedly connected to a transmission shaft (802), the bottom of the transmission shaft (802) is fixedly connected to a placement bucket (803), a surface of the placement bucket (803) is provided with a plurality of through holes (804), the bottom of the placement bucket (803) is threadedly connected to a bottom cover (805), and the top of the placement bucket (803) is provided with a feed port (806).

2. The activated carbon dust and impurity removal integrated machine according to claim 1, characterized in that: The top of the motor (801) is fixedly connected to a mounting plate (7), and the placement barrel (803) is located inside the pickling box (10).

3. The activated carbon dust and impurity removal integrated machine according to claim 1, characterized in that: The bottom of the pickling box (10) is fixedly connected to the inner bottom wall of the box body (1), and a slag discharge hole is provided at the bottom of the bottom cover (805).

4. The activated carbon dust and impurity removal integrated machine as claimed in claim 3, characterized in that: A hydraulic telescopic rod (6) is fixedly connected to the inner top wall of the box body (1); the output end of the hydraulic telescopic rod (6) passes through the U-shaped mounting frame (5) and is fixedly connected to the upper surface of the mounting plate (7).

5. The activated carbon dust and impurity removal integrated machine as claimed in claim 1, characterized in that: The drying component (9) comprises a mounting frame (901), the inner wall of which is fixedly connected a drying fan (902), and the inner wall of which is fixedly connected a heating pipe (903).

6. The activated carbon dust and impurity removal integrated machine as claimed in claim 5, characterized in that: The left end of the mounting frame (901) is fixedly connected to the inner wall of the U-shaped mounting frame (5), and the number of the mounting frames (901) is two, and the two mounting frames (901) are symmetrically distributed with the U-shaped mounting frame (5) as the center.

7. The activated carbon dust and impurity removal integrated machine as claimed in claim 5, characterized in that: The drying fan (902) is located at the left end of the heating tube (903), and there are a plurality of heating tubes (903).