Splash-proof roller for diamond wire production

Abstract

A splash-proof roller for diamond wire production comprises a water tank, wire passing grooves are formed in the middles of the upper ends of the front end face and the rear end face of the water tank, a rotating shaft is arranged between the upper portions of the two sides of the front end in the water tank, the two ends of the rotating shaft penetrate through the two sides of the water tank, a roller is arranged on the rotating shaft, wire grooves are evenly distributed in the roller, and the rotating shaft drives the roller to rotate. Baffles are arranged on the two sides of the front end of the water tank and correspond to the rollers; the baffles and the upper surface of the water tank are connected into a whole through a bracket; according to the utility model, the accuracy and stability of bath solution indexes in multi-bath, high-speed and multi-bath operation are realized, the product quality is improved, meanwhile, the splashing of liquid is prevented through a pair of baffles, the waste of bath solution is reduced, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the field of electroplated diamond wires, in particular to a splash-proof roller for diamond wire production. Background Art

[0002] With the development of the photovoltaic industry, industries such as silicon wafer cutting, semiconductor cutting, sapphire cutting, magnetic material cutting, glass cutting, and marble cutting are all changing from sand wire cutting to diamond wire cutting. The advantages of diamond wire cutting are mainly reflected in higher processing efficiency, lower energy consumption, less material loss, higher wafer yield, and lower cost. Therefore, the quality of diamond wires directly determines the cutting quality. With the development of the electroplated diamond wire industry and the upgrading of equipment, the current machines have developed from single-line machines in the early stage to 2-line machines, and then to 6-line machines, 8-line machines, 10-line machines, 16-line machines, 24-line machines, etc. The running speed of the wire has also increased from 15m / min in the early stage to 18m / min, 25m / min, 30m / min, 45m / min, 60m / min, 80m / min. The number of grooves on the roller has gradually increased from the current 7 grooves to 9 grooves, 11 grooves, 13 grooves, etc. With the increase in the number of wire machine roots, the running speed of the wire and the number of grooves on the roller, more and more liquid is carried out by the rotation of the roller, and more and more liquid splashes out from both ends of the roller, resulting in the accuracy and stability of the plating solution index not meeting the product index requirements. At the same time, it also causes waste of the bath solution, increasing the production cost.

[0003] In view of the above reasons, a splash-proof roller for diamond wire production is now developed. Content of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a splash-proof roller for diamond wire production, which realizes the accuracy and stability of the bath solution index during the operation of multiple wires, high speed, and multiple grooves, improves the product quality, and at the same time prevents the liquid from splashing out through a pair of baffles, reduces the waste of the bath solution, and reduces the production cost.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a splash-proof roller for diamond wire production, including a water tank. A wire passing groove is arranged in the middle of the upper ends of the front and rear end faces of the water tank. A rotating shaft is arranged between the upper parts on both sides of the front end in the water tank. Both ends of the rotating shaft pass through both sides of the water tank. A roller is arranged on the rotating shaft. Wire grooves are evenly distributed on the roller. The rotating shaft drives the roller to rotate. Baffles are arranged on both sides of the front end of the water tank corresponding to the roller. The baffles and the upper surface of the water tank are integrally connected through brackets.

[0006] Further, the baffle is formed by arranging an inclined plate at the lower end of the vertical plate of an inverted L-shaped plate. A U-shaped groove is arranged on the baffle, and the open end of the U-shaped groove communicates with the lower end surface of the inclined plate. The rotating shaft passes through the U-shaped groove. The vertical plate and the inclined plate of the baffle are located in the water tank, the lower ends of the inclined plates of a pair of baffles are arranged facing each other, and the horizontal plate of the baffle is fixed to the bracket by bolts.

[0007] Further, the lower surface of the water tank is provided with a water inlet and a water outlet.

[0008] The beneficial effects of the present utility model are as follows: The present utility model realizes the accuracy and stability of the bath liquid indexes during the operation of multiple, high-speed and multi-tank, improves the product quality, and at the same time prevents the splashing of liquid through a pair of baffles, reduces the waste of bath liquid, and lowers the production cost; the parts not described in detail in the present utility model are common existing technologies. Description of the Drawings

[0009] Figure 1 is the schematic assembly structure diagram;

[0010] Figure 2 is the schematic rear view structure diagram;

[0011] Figure 3 is the schematic baffle structure diagram;

[0012] In the figure: water tank 1, rotating shaft 2, roller 3, baffle 4, bracket 5. Specific Embodiments

[0013] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments:

[0014] As Figure 1 - Figure 2 shown, a splash-proof roller for the production of diamond wire includes a water tank 1. Wire grooves are arranged in the middle of the upper ends of the front and rear end faces of the water tank 1. A rotating shaft 2 is arranged between the upper parts on both sides at the front end in the water tank 1. Both ends of the rotating shaft 2 pass through both sides of the water tank 1. A roller 3 is arranged on the rotating shaft 2. Wire grooves are evenly distributed on the roller 3. The rotating shaft 2 drives the roller 3 to rotate. Baffles 4 are arranged at the corresponding positions of the two sides at the front end of the water tank 1 corresponding to the roller 3. The baffles 4 and the upper surface of the water tank 1 are integrally connected through a bracket 5. The lower surface of the water tank 1 is provided with a water inlet and a water outlet.

[0015] As Figure 3 shown, the baffle 4 is formed by arranging an inclined plate at the lower end of the vertical plate of an inverted L-shaped plate. A U-shaped groove is arranged on the baffle 4. The open end of the U-shaped groove communicates with the lower end surface of the inclined plate. The rotating shaft 2 passes through the U-shaped groove. The vertical plate and the inclined plate of the baffle 4 are located in the water tank 1. The lower ends of the inclined plates of a pair of baffles 4 are arranged facing each other. The horizontal plate of the baffle 4 is fixed to the bracket 5 by bolts.

[0016] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. A water splash-proof roller for diamond wire production, comprising a water tank (1), characterized in that: A wire groove is provided at the middle of the upper ends of the front and rear end surfaces of the water trough (1); a rotating shaft (2) is provided between the upper parts of the two sides of the front end of the water trough (1); the two ends of the rotating shaft (2) pass through the two sides of the water trough (1); a roller (3) is provided on the rotating shaft (2); the rotating shaft (2) drives the roller (3) to rotate; baffles (4) are provided at the two sides of the front end of the water trough (1) corresponding to the rollers (3); the baffles (4) and the upper surface of the water trough (1) are connected as a whole via a bracket (5).

2. The water-splash-proof roller for diamond wire production according to claim 1, characterized in that: The baffle (4) is composed of an inclined plate arranged at the lower end of a vertical plate of an inverted L-shaped plate, a U-shaped groove is arranged on the baffle (4), an open end of the U-shaped groove is communicated with the lower end surface of the inclined plate, and the rotating shaft (2) passes through the U-shaped groove; the vertical plate and the inclined plate of the baffle (4) are located in the water tank (1), the lower ends of the inclined plates of a pair of baffles (4) are arranged facing each other, and the horizontal plate of the baffle (4) is fixed to the bracket (5) by bolts.

3. The water-splash-proof roller for diamond wire production according to claim 1, characterized in that: The water tank (1) is provided with a water inlet and a water outlet on its lower surface.

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