Dust removal device for knitted fabric processing

By designing a dust removal device for knitted fabric processing, using a motor-driven transmission system and atomizing nozzle, automatic dust removal is achieved, solving the problems of low dust removal efficiency and poor effect in the prior art, and improving the dust removal effect and efficiency.

CN223017265UActive Publication Date: 2025-06-24QINGDAO JINAN WEIYANG TEXTILE CO LTD
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Patent Information

Application Number
CN202421753140.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-24
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing dust removal devices are inefficient and have poor dust removal effects during knitted fabric processing, which cannot meet people's needs.

Method used

A dust removal device for knitted fabric processing is designed, including a processing rack, spray box, cleaning box and ash storage box. The motor-driven transmission wheel and reciprocating screw are used to realize the reciprocating movement of the spray box and cleaning box. Combined with atomizing spray head and vacuum cleaner, automatic dust removal and dust settlement are achieved.

Benefits of technology

It realizes automatic dust removal of knitted fabrics, improves dust removal efficiency and effect, integrates cleaning and discharge, and meets people's demand for efficient dust removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal devices, in particular to a dust removal device for knitted fabric processing, which comprises a processing frame, supporting legs are fixedly mounted at four corners of the lower end face of the processing frame, supporting pieces are fixedly mounted on two sides of the upper end face of the processing frame, and a spraying box is arranged between the two groups of supporting pieces. Fixing shafts are fixedly installed at the two ends of the spraying box and rotationally connected with the supporting pieces, a first dust removal mechanism is arranged in the machining frame, a second dust removal mechanism is arranged in the spraying box, the first dust removal mechanism comprises a motor on the left side of the machining frame, and fixing blocks are fixedly installed between the motor and the supporting pieces; a transmission wheel is fixedly installed at the end of a right end output shaft of the motor. The two sets of cleaning wheels are arranged to scrape and sweep cloth, the cloth is scraped through the scraping plate and sucked into the dust storage box through the dust collector, water is sprayed through the atomization nozzle to be settled and then discharged out of the device, and the automatic cleaning device integrating cleaning and discharging is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal devices, in particular to a dust removal device for knitting cloth processing. Background Technique

[0002] Knitting cloth is a commonly used clothing fabric, which has the effects of breathability, comfort, softness and skin-friendliness, so it is deeply loved by people.

[0003] During the processing of knitting cloth, it will be contaminated with some dust and fluff. Therefore, after the processing is completed, the cloth needs to be dusted. The existing dust removal is completed manually, which not only has low efficiency, but also has poor dust removal effect. Secondly, the dust in the existing dust removal device will float in the collection box, resulting in poor dust removal effect and unable to meet people's use requirements. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to provide a dust removal device for knitting cloth processing.

[0005] To achieve the above object, the utility model provides the following technical solutions: A dust removal device for knitting cloth processing, including a processing frame, four corners of the lower end surface of the processing frame are fixedly installed with support legs, both sides of the upper end surface of the processing frame are fixedly installed with support members, a spraying box is arranged between the two groups of support members, both ends of the spraying box are fixedly installed with fixed shafts, the fixed shafts are rotatably connected with the support members, a dust removal mechanism one is arranged inside the processing frame, a dust removal mechanism two is arranged inside the spraying box, the dust removal mechanism one includes a motor on the left side of the processing frame, a fixed block is fixedly installed between the motor and the support member, a transmission wheel is fixedly installed at the end of the output shaft of the motor on the right end, an eccentric column is eccentrically installed at the right end of the transmission wheel, a transmission rod is arranged on the right side of the eccentric column, a chute is opened on the lower side of the left end surface of the transmission rod, the eccentric column is slidably connected inside the chute, a reciprocating lead screw is rotatably connected to the upper side inside the spraying box, and the left end of the reciprocating lead screw extends to the outside of the spraying box and is rotatably connected to the upper end of the transmission rod.

[0006] Further, cleaning boxes are slidably connected to both sides inside the processing frame, a cloth is arranged inside the processing frame, the cloth penetrates through the two groups of cleaning boxes and is connected with an external winding device.

[0007] Further, two groups of cleaning wheels are rotatably connected inside the cleaning box, the cloth is arranged between the two groups of cleaning wheels, and a scraper is arranged on the inner wall of the cleaning box corresponding to the cleaning wheels.

[0008] Further, two sets of first gears are arranged on one side of the cleaning box, the two sets of first gears mesh with each other, one end of each of the two cleaning wheels extends to the outside of the cleaning box and is fixedly connected to the corresponding first gear, a first rack meshes with the upper side of one of the first gears, and the first rack is fixedly connected to the inner wall of the processing frame.

[0009] Further, connecting pieces are fixedly installed on both sides of the upper end surface of the cleaning box, and a first connecting rod is rotatably connected between the spraying box and the connecting pieces.

[0010] Further, the second dust removal mechanism includes an ash storage box fixedly installed inside the processing frame, blocking plates are fixedly installed on both sides of the lower end surface of the spraying box, the blocking plates are slidably connected to the ash storage box, a communicating pipe is communicated between the cleaning box and the ash storage box, and a vacuum cleaner is arranged inside the communicating pipe.

[0011] Further, a second gear is arranged on the right side of the spraying box, a second rack meshes with the lower side of the second gear, the second rack is fixedly connected to the support member, the right end of the reciprocating lead screw extends to the outside of the spraying box and is fixedly connected to the second gear, and an atomizing nozzle is fixedly installed on the lower end surface of the spraying box.

[0012] Further, both sides of the outer surface of the reciprocating lead screw are in screw transmission connection with thread sleeves, the lower sides of the outer surfaces of the thread sleeves are rotatably connected to second connecting rods, a piston plate is slidably connected to the lower side inside the spraying box, a top block is fixedly installed at the upper end of the piston plate, and both of the second connecting rods are rotatably connected to the top block.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By arranging two sets of cleaning wheels, the present utility model scrapes and cleans the fabric, and scrapes the dust sucked into the ash storage box by the vacuum cleaner through a scraper. After the water is sprayed by the atomizing nozzle for sedimentation, it is discharged from the equipment, realizing an automatic cleaning equipment integrating cleaning and discharging. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0016] Figure 1 It is a view of the overall structure of the present utility model;

[0017] Figure 2 For the present utility model Figure 1Enlarged schematic view of part A;

[0018] Figure 3 For the present utility model Figure 1 Enlarged schematic view of part B;

[0019] Figure 4 For the present utility model Figure 1 Enlarged schematic view of part C;

[0020] Figure 5 Cross-sectional view of the overall structure of the present utility model;

[0021] Figure 6 For the present utility model Figure 5 Enlarged schematic view of part D;

[0022] Figure 7 Cross-sectional view of the spraying tank of the present utility model;

[0023] Figure 8 For the present utility model Figure 7 Enlarged schematic view of part E.

[0024] Explanation of reference numerals in the drawings:

[0025] 1, processing rack; 2, support member; 3, fixed shaft; 4, spraying tank; 5, fixed block; 6, motor; 7, transmission wheel; 8, eccentric column; 9, transmission rod; 10, chute; 11, reciprocating lead screw; 12, cloth; 13, cleaning tank; 14, connecting member; 15, connecting rod one; 16, cleaning wheel; 17, rack one; 18, gear one; 19, ash storage tank; 20, communicating pipe; 21, plugging plate; 22, gear two; 23, rack two; 24, threaded sleeve; 25, piston plate; 26, top block; 27, connecting rod two. Detailed implementation manners

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1 to 8 , the present utility model provides a technical solution:

[0028] A dust removal device for knitting fabric processing, including a processing frame 1. Support legs are fixedly installed at the four corners of the lower end face of the processing frame 1. Support members 2 are fixedly installed on both sides of the upper end face of the processing frame 1. A spraying tank 4 is arranged between the two groups of support members 2. Fixed shafts 3 are fixedly installed at both ends of the spraying tank 4, and the fixed shafts 3 are rotationally connected to the support members 2. A dust removal mechanism one is arranged inside the processing frame 1, and a dust removal mechanism two is arranged inside the spraying tank 4. The dust removal mechanism one includes a motor 6 on the left side of the processing frame 1. A fixed block 5 is fixedly installed between the motor 6 and the support member 2. The end of the output shaft of the motor 6 on the right end is fixedly installed with a transmission wheel 7. An eccentric column 8 is eccentrically installed at the right end of the transmission wheel 7. A transmission rod 9 is arranged on the right side of the eccentric column 8. A chute 10 is opened on the lower side of the left end face of the transmission rod 9, and the eccentric column 8 is slidably connected inside the chute 10. A reciprocating lead screw 11 is rotationally connected to the upper side inside the spraying tank 4. The left end of the reciprocating lead screw 11 extends outside the spraying tank 4 and is rotationally connected to the upper end of the transmission rod 9.

[0029] By starting the motor 6, the transmission wheel 7 drives the eccentric column 8 to rotate. The eccentric column 8 is slidably connected to the chute 10 on the transmission rod 9. Therefore, it will drive the transmission rod 9 to swing reciprocally around the fixed shaft 3, and the transmission rod 9 synchronously drives the spraying tank 4 to swing reciprocally through the reciprocating lead screw 11.

[0030] Two cleaning boxes 13 are slidably connected to both sides inside the processing frame 1. A fabric 12 is arranged inside the processing frame 1. The fabric 12 passes through the two groups of cleaning boxes 13 and is connected to an external winding device.

[0031] Two cleaning wheels 16 are rotationally connected inside the cleaning box 13. The fabric 12 is arranged between the two groups of cleaning wheels 16. Scrapers are arranged on the inner wall of the cleaning box 13 corresponding to the cleaning wheels 16.

[0032] Two groups of gears one 18 are arranged on one side of the cleaning box 13. The two groups of gears one 18 are meshed with each other. One end of the two groups of cleaning wheels 16 extends outside the cleaning box 13 and is fixedly connected to the corresponding gear one 18. A rack one 17 is meshed with the upper side of one of the gears one 18, and the rack one 17 is fixedly connected to the inner wall of the processing frame 1.

[0033] Two connecting pieces 14 are fixedly installed on both sides of the upper end face of the cleaning box 13. A connecting rod one 15 is rotationally connected between the spraying tank 4 and the connecting pieces 14.

[0034] The dust removal mechanism two includes an ash storage box 19 fixedly installed inside the processing frame 1. Plugging plates 21 are fixedly installed on both sides of the lower end face of the spraying tank 4. The plugging plates 21 are slidably connected to the ash storage box 19. A communicating pipe 20 is communicated between the cleaning box 13 and the ash storage box 19. A vacuum cleaner is arranged inside the communicating pipe 20.

[0035] The reciprocating swing of the spraying tank 4 will drive the cleaning tank 13 to reciprocate inside the processing rack 1 through the first connecting rod 15. The cleaning wheels 16 inside the cleaning tank 13 will be displaced synchronously. The first gear 18 on the cleaning wheel 16 meshes with the rack, so the cleaning wheel 16 will rotate. The cleaning wheel 16 will clean the dust on the fabric 12 and spread it into the cleaning tank 13. After being sucked by the vacuum cleaner, it will enter the dust storage tank 19 through the connecting pipe 20.

[0036] A second gear 22 is provided on the right side of the spraying tank 4. The second rack 23 meshes with the lower side of the second gear 22. The second rack 23 is fixedly connected to the support member 2. The right end of the reciprocating lead screw 11 extends to the outside of the spraying tank 4 and is fixedly connected to the second gear 22. An atomizing nozzle is fixedly installed on the lower end surface of the spraying tank 4.

[0037] Threaded sleeves 24 are helically driven and connected to both sides of the outer surface of the reciprocating lead screw 11. The lower side of the outer surface of the threaded sleeve 24 is rotatably connected to a second connecting rod 27. A piston plate 25 is slidably connected to the lower side inside the spraying tank 4. A top block 26 is fixedly installed at the upper end of the piston plate 25. Both groups of the second connecting rods 27 are rotatably connected to the top block 26.

[0038] Secondly, the second gear 22 on the reciprocating lead screw 11 meshes with the second rack 23, so the reciprocating lead screw 11 will rotate. The thread groove on the outer surface of the reciprocating lead screw 11 is a double-thread groove. Therefore, the two threaded sleeves 24 helically driven and connected to the outer surface of the reciprocating lead screw 11 will continuously switch between moving towards each other and moving in the opposite direction. The two threaded sleeves 24 respectively carry a second connecting rod 27 to move. Both groups of the second connecting rods 27 are rotatably connected to the top block 26 on the piston plate 25, and thus the piston plate 25 can be driven to reciprocate inside the spraying tank 4. When the piston plate 25 rises, water from the outside will be sucked into the spraying tank 4 through the input pipe. When the piston plate 25 descends, the water inside the spraying tank 4 will be sprayed through the atomizing nozzle, spraying and precipitating the dust inside the dust storage tank 19, and discharging it from the equipment along with the water flow through the drain pipe.

[0039] By arranging two cleaning wheels 16, the utility model scrapes and cleans the fabric 12, and scrapes it into the dust storage tank 19 through the suction of the vacuum cleaner. After spraying water through the atomizing nozzle for sedimentation, it is discharged from the equipment, realizing an automatic cleaning device that integrates cleaning and discharging.

[0040] Working principle: By starting the motor 6, the driving wheel 7 drives the eccentric column 8 to rotate. The eccentric column 8 is slidably connected to the chute 10 on the transmission rod 9. Therefore, it will drive the transmission rod 9 to swing reciprocally around the fixed shaft 3. The transmission rod 9 synchronously drives the spraying box 4 to swing reciprocally through the reciprocating lead screw 11. The reciprocating swing of the spraying box 4 will drive the cleaning box 13 to move reciprocally inside the processing frame 1 through the first connecting rod 15. The cleaning wheels 16 inside the cleaning box 13 are displaced synchronously. The first gear 18 on the cleaning wheel 16 meshes with the rack. Therefore, the cleaning wheel 16 will rotate. The cleaning wheel 16 cleans the dust on the fabric 12 and spreads it into the cleaning box 13. It is sucked by the vacuum cleaner and enters the ash storage box 19 through the connecting pipe 20. Secondly, the second gear 22 on the reciprocating lead screw 11 meshes with the second rack 23. Therefore, the reciprocating lead screw 11 will rotate. The thread groove on the outer surface of the reciprocating lead screw 11 is a double-thread groove. Therefore, the two thread sleeves 24 screwed to the outer surface of the reciprocating lead screw 11 will continuously switch between moving towards each other and moving in the opposite direction. The two thread sleeves 24 respectively carry a second connecting rod 27 to move. The two second connecting rods 27 are rotatably connected to the top blocks 26 on the piston plate 25. Thus, it can drive the piston plate 25 to move reciprocally inside the spraying box 4. When the piston plate 25 rises, it sucks the water from the outside into the spraying box 4 through the input pipe. When the piston plate 25 descends, it will spray the water inside the spraying box 4 through the atomizing nozzle, spray and precipitate the dust inside the ash storage box 19, and discharge it from the drain pipe along with the water flow.

[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or equivalently replace some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A dust removal device for knitted fabric processing, comprising a processing frame (1), wherein support legs are fixedly mounted at the four corners of the lower end surface of the processing frame (1), characterized in that: Support members (2) are fixedly mounted on both sides of the upper end surface of the processing frame (1), a spray box (4) is arranged between two groups of the support members (2), fixed shafts (3) are fixedly mounted on both ends of the spray box (4), and the fixed shafts (3) are rotatably connected to the support members (2). A dust removal mechanism 1 is arranged inside the processing frame (1), and a dust removal mechanism 2 is arranged inside the spray box (4). The dust removal mechanism 1 includes a motor (6) on the left side of the processing frame (1), and a fixed block (5) is fixedly mounted between the motor (6) and the support member (2). A transmission wheel (7) is fixedly mounted on the end of the output shaft at the right end of the motor (6); an eccentric column (8) is eccentrically mounted on the right end of the transmission wheel (7); a transmission rod (9) is arranged on the right side of the eccentric column (8); a slide groove (10) is provided on the lower side of the left end surface of the transmission rod (9); the eccentric column (8) is slidably connected inside the slide groove (10); a reciprocating screw rod (11) is rotatably connected to the upper side of the interior of the spray box (4); the left end of the reciprocating screw rod (11) extends to the outside of the spray box (4) and is rotatably connected to the upper end of the transmission rod (9).

2. A dust removal device for knitted fabric processing according to claim 1, characterized in that: Cleaning boxes (13) are slidably connected to both sides of the processing frame (1), and cloth (12) is arranged inside the processing frame (1). The cloth (12) passes through two groups of cleaning boxes (13) and is connected to external winding equipment.

3. A dust removal device for knitted fabric processing according to claim 2, characterized in that: Two groups of cleaning wheels (16) are rotatably connected inside the cleaning box (13), the cloth (12) is arranged between the two groups of cleaning wheels (16), and the inner wall of the cleaning box (13) is provided with a scraper corresponding to the cleaning wheel (16).

4. A dust removal device for knitted fabric processing according to claim 3, characterized in that: Two groups of gears (18) are provided on one side of the cleaning box (13), the two groups of gears (18) are meshed with each other, one end of the two groups of cleaning wheels (16) extends to the outside of the cleaning box (13) and is fixedly connected to the corresponding gears (18), wherein a rack (17) is meshed on the upper side of one group of gears (18), and the rack (17) is fixedly connected to the inner wall of the processing frame (1).

5. A dust removal device for knitted fabric processing according to claim 4, characterized in that: Connecting pieces (14) are fixedly mounted on both sides of the upper end surface of the cleaning box (13), and a connecting rod (15) is rotatably connected between the spray box (4) and the connecting piece (14).

6. A dust removal device for knitted fabric processing according to claim 5, characterized in that: The second dust removal mechanism comprises an ash storage box (19) fixedly mounted inside the processing frame (1), sealing plates (21) are fixedly mounted on both sides of the lower end surface of the spray box (4), the sealing plates (21) are slidably connected to the ash storage box (19), a connecting pipe (20) is provided between the cleaning box (13) and the ash storage box (19), and a dust collector is provided inside the connecting pipe (20).

7. A dust removal device for knitted fabric processing according to claim 6, characterized in that: A second gear (22) is provided on the right side of the spray box (4), a second rack (23) is meshed on the lower side of the second gear (22), the second rack (23) is fixedly connected to the support member (2), the right end of the reciprocating screw (11) extends to the outside of the spray box (4) and is fixedly connected to the second gear (22), and an atomizing nozzle is fixedly installed on the lower end surface of the spray box (4).

8. The dust removal device for knitted fabric processing according to claim 7, characterized in that: Both sides of the outer surface of the reciprocating screw rod (11) are connected to threaded sleeves (24) in a spiral transmission manner, and the lower side of the outer surface of the threaded sleeve (24) is rotatably connected to a second connecting rod (27). The lower side of the interior of the spray box (4) is slidably connected to a piston plate (25), and a top block (26) is fixedly installed on the upper end of the piston plate (25). Both groups of the second connecting rods (27) are rotatably connected to the top block (26).