Stock line maintenance platform of building pig farm

By installing maintenance platforms and ladders at the corners of each floor of the building pig house, the maintenance problem of faults in the slug disk material line at high corners is solved, an efficient, safe and economical maintenance plan is achieved, and the system reliability and production stability are improved.

CN223017811UActive Publication Date: 2025-06-24DAMUREN MASCH (JIAOZHOU) CO LTD
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Patent Information

Application Number
CN202421762256.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-24
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the pig house, the plug-in feed line is prone to malfunction at high corners, resulting in inconvenient feed transport, difficult maintenance, and lack of a suitable platform or structure, which increases operational risks and maintenance costs.

Method used

Design a material line maintenance platform for a building pig farm, installed below the corner of each layer of material line on the side wall of the building, equipped with ladders and guardrails to ensure that maintenance personnel can arrive safely and quickly and perform maintenance.

Benefits of technology

Improves maintenance efficiency, enhances safety, reduces maintenance costs, improves system reliability, reduces the impact on production, and provides a one-time and all-time solution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of breeding equipment, and particularly relates to a stockline maintenance platform of a building pig farm, which is characterized in that a maintenance platform is arranged on the side wall surface of a building and at a position 1.4-1.6 m below the corner of each stockline, a ladder stand is arranged on the side wall surface of the building and at a distance 1.8-2.2 m from the ground, and the ladder stand is connected with the stockline. Maintenance can reach any maintenance platform from the crawling ladder. The stockline maintenance platform for the building pig farm not only solves the problems in the prior art, but also provides an efficient, safe and economical maintenance scheme for a feed conveying system of the building pig farm.
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Description

Technical Field

[0001] The utility model belongs to the technical field of breeding equipment, in particular to a feeding line maintenance platform for a multi-storey pig farm. Background Art

[0002] With the rapid development of the modern pig breeding industry, multi-storey pig farms have become the mainstream trend in pig farm construction due to their intensive production mode and efficient use of space. This mode effectively solves the problem of tight land resources by expanding space upwards, providing strong support for the large-scale and modernization of the breeding industry. However, multi-storey pig farms also have some drawbacks, one of which is the inconvenient feed transportation: currently, most of the heights of multi-storey pig houses are within 24 meters, and the plug chain feeder is mostly used for feed transportation. The plug chain feeder is prone to failures during operation, especially at the corner positions. The failures not only affect the normal feed transportation but also may have an adverse impact on the feeding of pigs. When the plug chain feeder fails at the high corner outside the side wall of the multi-storey building, due to the lack of a platform or structure for maintenance personnel to operate, the maintenance work becomes extremely difficult. In this case, maintenance personnel often need to work at heights, which is not only inefficient but also, without a suitable maintenance platform, they may need to use safety belts or other personal protective equipment to work at heights, which undoubtedly increases the operation risk. If professional equipment such as a large-scale aerial ladder truck is called for maintenance, this method is not only costly but also has a long response time, which is not conducive to quickly restoring feed transportation.

[0003] Therefore, how to solve the maintenance problem at the outdoor feed line corner has become a realistic problem that needs to be solved urgently. Summary of the Utility Model

[0004] In order to solve the above problems, a multi-storey pig farm urgently needs a safe, efficient, cost-controlled and once-and-for-all feeding line maintenance plan. For this reason, the technical solution adopted by the utility model is as follows:

[0005] A feeding line maintenance platform for a multi-storey pig farm, where a maintenance platform is installed on the side wall of the multi-storey building at a position 1.4 - 1.6 m below the corresponding corner of each layer of the feeding line. A ladder is installed on the side wall of the multi-storey building, 1.8 - 2.2 m above the ground, on one side of the maintenance platform, and maintenance personnel can reach any of the maintenance platforms from the ladder.

[0006] Furthermore, the maintenance platform includes at least 2 right-angled triangle steel frames. More than 2 anchor rods pass through the vertical steel pipes of the steel frames and are anchored in the ring beam or load-bearing column in the side wall of the multi-storey building. A steel plate is fixedly connected to the horizontal steel pipe of the steel frame.

[0007] Furthermore, it also includes a platform guardrail. The platform guardrail includes multiple upright columns fixedly connected to the three edges of the steel plate except the side against the wall. The innermost upright column on the side corresponding to the ladder is at least 40 cm away from the wall surface of the side wall to facilitate maintenance personnel to enter from the ladder. Multiple U-shaped steel bars or U-shaped steel reinforcements connect the multiple upright columns together.

[0008] Furthermore, the steel plate has textures for increasing friction.

[0009] Furthermore, holes for increasing friction are evenly formed in the steel plate.

[0010] Furthermore, the ladder includes multiple fixed steel plates. The multiple fixed steel plates are anchored in the ring beam or load-bearing column in the side wall of the building on one side of the maintenance platform through anchor bolts. Two vertical steel pipes are fixedly connected to the multiple fixed steel plates. Multiple steps made of steel pipes or steel reinforcements are evenly fixedly connected to the two vertical steel pipes in the vertical direction.

[0011] Furthermore, it also includes a ladder guardrail. The ladder guardrail includes multiple circular steel bars or circular steel reinforcements arranged evenly in the vertical direction and fixedly connected to the two vertical steel pipes. Multiple vertical steel reinforcements connect all the circular steel bars or circular steel reinforcements together. At the position corresponding to the maintenance platform, a part of the circular steel bars or circular steel reinforcements and / or the vertical steel reinforcements is cut off to form a ladder side opening with a width of at least 40 cm and a height of at least 150 cm for facilitating the entry and exit of maintenance personnel.

[0012] Furthermore, the maintenance platform is equipped with a lighting system. The lighting system includes lighting fixtures fixed on the maintenance platform and an independent power source.

[0013] Furthermore, the lighting system also includes a light sensor and / or a motion sensor, which automatically turns off the lighting to save energy when there is no one on the maintenance platform, or automatically turns on the lighting when maintenance personnel enter the maintenance platform.

[0014] Furthermore, the maintenance platform is also equipped with an emergency stop device. The emergency stop device includes one or more emergency stop buttons, which are distributed at easily accessible positions on the maintenance platform to quickly cut off the power supply of the material line in case of an emergency and ensure the safety of maintenance personnel.

[0015] Compared with the prior art, the beneficial technical effects of the present utility model are:

[0016] Improve the maintenance efficiency: By installing a maintenance platform below the corner of each layer of the material line, maintenance personnel can quickly reach the key part, the corner of the material line, thereby shortening the maintenance time and improving the maintenance efficiency.

[0017] Enhanced safety: The design of the maintenance platform and ladder ensures the safety of maintenance personnel during high-altitude operations. The stable structure of the maintenance platform and the reasonable layout of the ladder reduce the risks of high-altitude operations.

[0018] Reduced maintenance costs: Due to the reasonable installation positions of the maintenance platform and ladder, maintenance personnel can conveniently conduct daily inspections and maintenance, reducing the high maintenance costs incurred by the frequent use of large mechanical equipment (such as aerial work platforms).

[0019] Improved system reliability: Through timely inspections and maintenance, problems in the material line system can be discovered and solved in a timely manner, reducing production interruptions caused by failures and improving the reliability and stability of the entire material line system.

[0020] Reduced impact on production: Due to the convenience of the maintenance platform and ladder, maintenance work can be completed more quickly, reducing the production interruption time caused by maintenance, thereby reducing the impact on the daily production of the pig farm.

[0021] Easy to operate and maintain: The design of the maintenance platform and ladder takes into account the simplicity of operation and the convenience of maintenance, enabling maintenance personnel to easily carry out operations and maintenance, reducing the dependence on professional skills.

[0022] Once-and-for-all solution: The design of this maintenance platform aims to provide a long-term effective maintenance solution, avoiding the need for frequent replacement or repair of maintenance facilities, achieving the effect of one-time investment and long-term benefit.

[0023] In summary, the maintenance platform for the material line of the multi-storey pig farm of the present utility model not only solves the problems existing in the prior art, but also provides an efficient, safe and economical maintenance solution for the feed conveying system of the multi-storey pig farm. Brief Description of the Drawings

[0024] Figure 1 is a schematic structural diagram of the present utility model.

[0025] Figure 2 is a schematic structural diagram of one of the maintenance platforms of the present utility model.

[0026] Figure 3 is a schematic structural diagram of one section of the ladder of the present utility model.

[0027] Reference numerals in the figures: material line - 100, maintenance platform - 200, steel frame - 201, anchor rod - 202, steel plate - 203, platform guardrail - 204, column - 2041, U-shaped steel bar - 2042, ladder - 300, fixed steel plate - 301, vertical steel pipe - 302, tread - 303, ladder guardrail - 304, circular steel bar - 3042, vertical reinforcing bar - 3042, side opening of the ladder - 305. Detailed implementation mode

[0028] It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the present utility model. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs.

[0029] It should be noted that the terms used herein are only for describing the specific implementation mode and are not intended to limit the exemplary implementation mode according to the present utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or their combinations.

[0030] As Figures 1 - 3 shown, a maintenance platform for the feeding line of a building pig farm is installed at a position 1.4 - 1.6 m below the corner of each floor's feeding line 100 on the side wall of the building. A ladder 300 is installed on the side wall of the building, 1.8 - 2.2 m above the ground, on one side of the maintenance platform 200, so that maintenance personnel can reach any of the maintenance platforms 200 from the ladder 300.

[0031] In this embodiment, the maintenance platform 200 includes 3 right - angled triangular steel frames 201. 4 anchor bolts 202 pass through the vertical steel pipes of the steel frames 201 and are anchored in the ring beam or load - bearing column in the side wall of the building. A steel plate 203 is fixedly connected to the horizontal steel pipes of the steel frames 201. It also includes a platform guardrail 204. The platform guardrail 204 includes 8 columns 2041 fixedly connected to the 3 side edges except the side against the wall near the steel plate 203. The innermost column 2041 on the side corresponding to the ladder 300 is at least 40 cm away from the side wall of the building to facilitate the entry of maintenance personnel from the ladder 300. 3 U - shaped steel bars 2042 connect the 8 columns 2041 together.

[0032] In this embodiment, the ladder 300 includes a plurality of fixed steel plates 301. The plurality of fixed steel plates 301 are anchored in the ring beam or load-bearing column in the building side wall on one side of the maintenance platform 200 through 4 anchor bolts 202. Two vertical steel pipes 302 are fixedly connected to the plurality of fixed steel plates 301. A plurality of steps 303 made of steel bars are fixedly connected to the two vertical steel pipes 302 along the vertical direction. It further includes a ladder guardrail 304. The ladder guardrail 304 includes a plurality of circular steel bars 3041 arranged uniformly along the vertical direction and fixedly connected to the two vertical steel pipes 302. Four vertical steel bars 3042 fixedly connect all the circular steel bars 3041 together. At the position corresponding to the maintenance platform 200, a part of the circular steel bar 3041 is cut off to form a ladder side opening 305 for maintenance personnel to enter and exit, with a width of at least 40 cm and a height of at least 150 cm.

[0033] The following is the description of the maintenance process:

[0034] Preparation stage: Ensure that all maintenance tools and safety equipment are prepared. Check the stability and safety of the ladder 300 and the maintenance platform 200, including the anchor bolts 202, the steel frame 201, the platform guardrail 204 and the ladder guardrail 304.

[0035] Enter the ladder: The maintenance personnel start climbing through the ladder 300 and gradually ascend to the target floor using the steel bar steps 303 on the fixed steel plates 301 and the vertical steel pipes 302.

[0036] Safety protection: During the ladder climbing process, the maintenance personnel use the circular steel bars 3041 and the vertical steel bars 3042 on the ladder guardrail 304 as handrails to ensure the safety of the climbing process.

[0037] Reach the maintenance platform: Enter the maintenance platform 200 through the ladder side opening 305, which is designed with a width of at least 40 cm and a height of at least 150 cm for the convenience of maintenance personnel to enter and exit.

[0038] Start the maintenance work: Once reaching the maintenance platform 200, the maintenance personnel conduct a visual inspection of the material line 100 to identify any possible problem points, such as wear or blockage at the corners.

[0039] Use the maintenance platform: Utilize the space on the maintenance platform 200 for maintenance work. The 8 columns 2041 and 3 U-shaped steel bars 2042 of the platform guardrail 204 provide a stable working platform and safety protection.

[0040] Maintenance operation: Conduct maintenance as needed, which may include replacing worn parts, clearing blockages, adjusting equipment, etc.

[0041] Safety inspection: After the maintenance is completed, conduct a safety inspection to ensure that all maintenance work meets the safety standards.

[0042] Clean the site: Clean the maintenance site to ensure that there are no remaining tools or materials, and avoid interfering with the operation of the pig farm.

[0043] Evacuate the maintenance platform: After the maintenance is completed, the maintenance personnel safely evacuate through the ladder 300 and close the side opening 305 of the ladder.

[0044] This embodiment has the following innovative points:

[0045] Setting of the maintenance platform 200: It is located 1.4 - 1.6 m below the corner of the feeding line 100, which is convenient for maintenance personnel to operate at the corner. At the same time, the height difference of 1.5 m provides sufficient operating space.

[0046] Vertical passage of the ladder 300: It provides a direct and safe way for maintenance personnel to quickly reach the maintenance platforms at different heights.

[0047] Use of guardrails: The guardrails 204 of the maintenance platform and the guardrails 304 of the ladder increase the safety during the operation and prevent accidental falls.

[0048] In another preferred embodiment, the steel plate 203 has textures for increasing friction or evenly distributed holes for increasing friction are provided on the steel plate 203. The surface of the steel plate 203 has specific texture patterns, such as horizontal or vertical corrugations, meshes, diamonds or other geometric-shaped textures. These textures can be formed by casting, stamping or machining to ensure good anti-slip performance under various weather conditions, such as after rain or in a humid environment. A series of holes are evenly opened on the steel plate 203. These holes can be circular, square or other shapes, and their sizes and distributions are carefully designed to maximize friction. The holes not only increase friction but also help to reduce the weight of the steel plate and may provide additional functionality, such as drainage or ventilation. In addition to or as a supplement to the textures or holes, the steel plate 203 can be coated with an anti-slip material, such as rubber, plastic or other synthetic materials.

[0049] In another preferred embodiment, the maintenance platform 200 is equipped with a lighting system. The lighting system includes lighting fixtures fixed on the maintenance platform 200 and an independent power source. The lighting system also includes a light sensor and / or a motion sensor, which automatically turns off the lighting to save energy when there is no one on the maintenance platform 200, or automatically turns on the lighting when maintenance personnel enter the maintenance platform 200.

[0050] In another preferred embodiment, the maintenance platform 200 is also equipped with an emergency stop device. The emergency stop device includes one or more emergency stop buttons, which are distributed at easily accessible positions on the maintenance platform 200 so as to quickly cut off the power supply of the feeding line in case of an emergency and ensure the safety of the maintenance personnel.

[0051] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A feed line maintenance platform for a building pig farm, characterized in that: A maintenance platform (200) is installed on the side wall of the building at a position 1.4-1.6 m below the corner of each material line (100), and a ladder (300) is installed on one side of the maintenance platform (200) at a distance of 1.8-2.2 m from the ground. For maintenance, any maintenance platform (200) can be reached from the ladder (300).

2. The feed line maintenance platform for a pig farm in a building according to claim 1, characterized in that: The inspection platform (200) comprises at least two right-angled triangle steel frames (201), two or more anchor rods (202) passing through the vertical steel pipes of the steel frames (201) and then anchored on the ring beam or load-bearing columns in the side wall of the building, and a steel plate (203) is fixedly connected to the flat steel pipes of the steel frames (201).

3. A feed line maintenance platform for a building pig farm according to claim 2, characterized in that: The platform guardrail (204) further comprises a plurality of columns (2041) fixedly connected to three edges of the steel plate (203) except for the edge close to the wall, the innermost column (2041) on the side corresponding to the ladder (300) is at least 40 cm away from the side wall surface to facilitate maintenance personnel to enter from the ladder (300), and a plurality of U-shaped steel bars (2042) or U-shaped steel bars are used to fix the plurality of columns (2041) together.

4. The feed line maintenance platform for a building pig farm according to claim 2, characterized in that: The steel plate (203) has a texture for increasing friction.

5. The feed line maintenance platform for a building pig farm according to claim 2, characterized in that: Holes for increasing friction are evenly arranged on the steel plate (203).

6. The feed line maintenance platform for a building pig farm according to claim 1, characterized in that: The ladder (300) comprises a plurality of fixed steel plates (301), wherein the plurality of fixed steel plates (301) are anchored to a ring beam or a load-bearing column in a side wall of a building on one side of the maintenance platform (200) via anchor rods (202), two vertical steel pipes (302) are fixedly connected to the plurality of fixed steel plates (301), and a plurality of steps (303) made of steel pipes or steel bars are evenly fixedly connected to the two vertical steel pipes (302) in a vertical direction.

7. A feed line maintenance platform for a building pig farm according to claim 6, characterized in that: The invention also comprises a ladder guardrail (304), wherein the ladder guardrail (304) comprises a plurality of circular steel bars (3041) or circular steel bars evenly arranged in the vertical direction and fixedly connected to the two vertical steel pipes (302); a plurality of vertical steel bars (3042) fix all the circular steel bars (3041) or circular steel bars together; at a position corresponding to the maintenance platform (200), a portion of the circular steel bars (3041) or circular steel bars and / or vertical steel bars (3042) is cut away to form a ladder side opening (305) with a width of at least 40 cm and a height of at least 150 cm for maintenance personnel to enter and exit conveniently.

8. A feed line maintenance platform for a building pig farm according to any one of claims 1 to 7, characterized in that: The maintenance platform (200) is equipped with a lighting system, which comprises a lighting fixture fixed on the maintenance platform (200) and an independent power supply.

9. A feed line maintenance platform for a pig farm in a building according to claim 8, characterized in that: The lighting system further comprises a light sensor and / or a motion sensor, which automatically turns off the lighting to save energy when no one is on the maintenance platform (200), or automatically turns on the lighting when a maintenance worker enters the maintenance platform (200).

10. A feed line maintenance platform for a pig farm in a building according to claim 9, characterized in that: The maintenance platform (200) is also equipped with an emergency stop device, which includes one or more emergency stop buttons distributed at easily accessible positions on the maintenance platform (200) so as to quickly cut off the power supply of the material line in an emergency and ensure the safety of maintenance personnel.