Fabricated shear wall heat preservation wall body with holes

By designing holed gypsum board and integrated board, combined with the fixed structure of the mesh frame and pull-up parts, the problems of inconvenient construction and poor sound insulation effect of existing prefabricated walls are solved, and more stable and efficient construction and sound insulation effect are achieved.

CN223017915UActive Publication Date: 2025-06-24SHANDONG QIANYU BUILDING ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202422235740.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-24
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing prefabricated walls use solid gypsum board to cause inconvenience in construction, poor sound insulation and noise reduction effects, and unstable fixation of barrier and insulation layers.

Method used

A prefabricated shear wall with holes is designed, using gypsum board as the barrier layer and integrated plate as the insulation layer, and an integral structure is formed through a mesh frame, double mesh sheet and pull-up piece. The fixed pull rod is inserted into the mesh hole of the two mesh sheets, and the mesh frame is fixed to the integrated plate by the mounting plate.

Benefits of technology

A more stable fixed structure is achieved, the weight of the overall prefabricated wall is reduced, and construction efficiency and sound insulation are improved.

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Abstract

The utility model relates to the technical field of assembly type wall body structures, and particularly discloses an assembly type shear wall perforated thermal insulation wall body which comprises a blocking layer, a thermal insulation layer and pulling and connecting pieces, the blocking layer and the thermal insulation layer are installed on the wall body through the pulling and connecting pieces, the blocking layer is located on the inner side of the thermal insulation layer, and meshes are arranged on the inner side and the outer side of the blocking layer. A single row of hollow holes are formed in the blocking layer, a net rack is arranged on the outer side of the heat preservation layer and connected with a pulling and connecting piece, and mounting plates are arranged on the upper portion and the lower portion of the net rack and inserted into the heat preservation layer; the net rack is fixed on the integrated plate through the mounting plate, and the fixing pull rod is obliquely inserted into the meshes of the two layers of net pieces, so that the fixing structure is more stable and reliable, the on-site integral assembly and construction are convenient, and the construction efficiency is improved; the gypsum board adopts a single row of through holes, so that the weight of the whole fabricated wall body is reduced, the construction is more convenient, the through hole design achieves the effects of sound absorption and noise reduction, and the sound insulation effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of prefabricated wall structures, and particularly relates to a prefabricated shear wall with holes and thermal insulation. Background Art

[0002] The prefabricated thermal insulation wall is a modern building component widely used in the prefabricated building system. Its characteristic is that the structure and finish of the exterior wall are prefabricated in the factory and then transported to the site for assembly. This method greatly improves the construction efficiency of the building, reduces the on-site operation time and cost, and also improves the environmental protection performance and quality control level of the building. For the built-in thermal insulation board in the wall, there are generally two structural forms. One is the shear wall, that is, the thermal insulation board structure used for the load-bearing wall part of the whole building; the other is the infill wall, that is, the thermal insulation board structure for the non-load-bearing wall part of the building. For the two different wall forms, different fixed assembly structure components are required for fixed installation. The following are some key features and applications of the prefabricated thermal insulation wall:

[0003] 1. Modular design: The prefabricated thermal insulation wall adopts modular design, and customizes the size and style according to the specific needs of the building, including different thermal insulation performances, finish materials and colors, so as to meet the diverse building styles and functional requirements.

[0004] 2. High-performance materials: The exterior wall panels usually adopt high-performance building materials, such as concrete, metal, composite materials, etc. These materials have good weather resistance, fire resistance and thermal insulation performance, and can significantly improve the energy efficiency and living comfort of the building.

[0005] 3. Quick installation: Since the exterior wall panels are prefabricated in the factory, only hoisting and splicing are required on site, which greatly reduces the on-site construction time and labor demand and improves the construction efficiency.

[0006] 4. High precision and quality control: Produced in a controlled factory environment, more strict dimension and quality control are achieved, ensuring the precision and consistency of each exterior wall panel, thus improving the construction quality and appearance effect of the overall building.

[0007] 5. Environmental protection and sustainability: The prefabricated exterior wall panels reduce the on-site wet operations, reduce the noise and dust pollution during the construction process. At the same time, due to the efficient use and recyclability of materials, it helps to achieve the green and sustainable development goals of the construction industry.

[0008] 6. Convenient maintenance: The modular structure of the exterior wall panels facilitates later maintenance and replacement. In case of damage or aging, only the damaged part needs to be replaced separately without affecting the entire wall. The prefabricated exterior wall panels have a wide range of applications, from residential buildings to commercial complexes, and can be seen in schools, hospitals, and industrial factories. With the continuous development of building technology, the design and materials of prefabricated exterior wall panels are also constantly innovating to meet more complex and diverse building requirements.

[0009] Currently, the gypsum boards used in the barrier layer are all solid boards, which are heavy, causing inconvenience in construction, and have poor sound insulation and noise reduction effects. The fixation of the barrier layer and the insulation layer only relies on fasteners, which is unstable and cannot effectively meet the performance requirements of prefabricated walls.

[0010] Therefore, there is an urgent need to design a prefabricated shear wall with perforated insulation wall to solve the problems of inconvenient construction, poor sound insulation and noise reduction effects, and unstable fixation of the two-layer structure caused by the use of solid gypsum boards in existing prefabricated walls. Summary of the Utility Model

[0011] Aiming at the problems existing in the prior art, the purpose of the present utility model is to provide a prefabricated shear wall with perforated insulation wall.

[0012] The technical solution adopted by the present utility model to solve its technical problems is: A prefabricated shear wall with perforated insulation wall, including a barrier layer, an insulation layer, and fasteners. The barrier layer and the insulation layer are installed on the wall through fasteners. The barrier layer is located inside the insulation layer. Mesh sheets are arranged on both the inner and outer sides of the barrier layer. A single row of hollow holes is provided on the barrier layer. A grid is arranged on the outer side of the insulation layer, and fasteners are connected to the grid. Installation plates are provided on both the upper and lower parts of the grid, and the installation plates are inserted into the insulation layer.

[0013] Specifically, the mesh sheets include mesh sheet one and mesh sheet two. Both mesh sheet one and mesh sheet two are made of wire mesh sheets. Mesh sheet two is arranged between the barrier layer and the insulation layer, and mesh sheet one is arranged on the outer wall of the barrier layer.

[0014] Specifically, the hollow holes are single-row through holes penetrating the barrier layer.

[0015] Specifically, installation plates are vertically and fixedly installed on both the upper and lower parts of the grid. The front part of the installation plate is flat, and the flat part of the installation plate is inserted into the insulation layer.

[0016] Specifically, the connecting piece is provided with a fixed pull rod, a limiting outer plate, a fixing plate, a buckle, a waterproof plate and a limiting inner plate. The fixed pull rod adopts a "U" - shaped structure. The fixed pull rod passes through the fixing plate, the grid, the limiting outer plate, the barrier layer, the mesh, the insulation layer and the limiting inner plate. The barrier layer and the insulation layer are clamped between the limiting outer plate and the limiting inner plate. A buckle is arranged on the limiting outer plate, a clamping groove is arranged on the buckle, and a buckle through - hole adapted to the buckle is arranged on the fixing plate. The fixing plate and the limiting outer plate are fixedly connected through the buckle and the buckle through - hole.

[0017] Specifically, at least two groups of the buckles and the buckle through - holes are provided, and the buckles and the buckle through - holes are evenly arranged in a square shape along the circumferential direction of the limiting outer plate.

[0018] Specifically, a waterproof plate is further arranged on one side of the fixing plate. The waterproof plate and the fixing plate are fixedly connected through a waterproof buckle and a buckle through - hole. Waterproof plates and waterproof caps are respectively arranged at both ends of the fixed pull rod.

[0019] Specifically, a barbed structure is arranged on the limiting inner plate, and the small - diameter end of the barbed structure abuts against the fixed pull rod.

[0020] Specifically, the barrier layer adopts a gypsum board, and the insulation layer adopts an integrated board.

[0021] The utility model has the following beneficial effects:

[0022] The prefabricated shear wall with - hole heat - insulating wall designed by the utility model adopts a moisture - proof and fire - proof single - row - hole gypsum board and a heat - insulating integrated board to form an integral structure through a grid, a double - mesh and a connecting piece. The grid is fixed on the integrated board through a mounting plate. The fixed pull rod obliquely penetrates through the mesh holes of the two - layer mesh. The fixing structure is more stable and reliable. The on - site overall assembly is carried out, which is convenient for construction and improves the construction efficiency.

[0023] The gypsum board of the prefabricated with - hole barrier - layer heat - insulating wall designed by the utility model adopts single - row through - holes, which reduces the weight of the overall prefabricated wall and makes the construction more convenient. The through - hole design achieves the effect of sound absorption and noise reduction, and the sound insulation effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is the installation structure schematic diagram of the prefabricated with - hole barrier - layer heat - insulating wall.

[0025] Figure 2 is Figure 1 the enlarged view of part A in

[0026] Figure 3 the top - view of the single - row holes arranged on the gypsum board.

[0027] Figure 4 is the cross - sectional view of the two rod bodies of the fixed pull rod respectively passing through the grid holes on the mesh.

[0028] Figure 5 It is a structural schematic diagram of the connecting piece.

[0029] In the figure: 1 - barrier layer, 1.1 - hollow hole;

[0030] 2 - insulation layer; 3 - connecting piece, 3.1 - fixed pull rod, 3.2 - limiting outer plate, 3.3 - fixing plate, 3.4 - buckle, 3.5 - buckle through hole, 3.6 - waterproof plate, 3.7 - limiting inner plate, 3.8 - barbed structure, 3.9 - waterproof cap;

[0031] 4 - mesh sheet one; 5 - mesh sheet two; 6 - grid frame, 6.1 - mounting plate. Specific implementation manner

[0032] The following will further describe the technical solutions in the embodiments of the present invention clearly and completely in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] As Figures 1-5 shown, a prefabricated shear wall with perforated insulation wall includes a barrier layer 1, an insulation layer 2, a connecting piece 3, a mesh sheet one 4, a mesh sheet two 5 and a grid frame 6. The barrier layer 1 and the insulation layer 2 are installed on the wall through the connecting piece 3. The barrier layer 1 is made of gypsum board, and the insulation layer 2 is made of an integrated board.

[0034] The barrier layer 1 is located inside the insulation layer 2. Meshes are arranged on both the inner and outer sides of the barrier layer 1. The meshes include a mesh sheet one 4 and a mesh sheet two 5. Both the mesh sheet one 4 and the mesh sheet two 5 are made of steel wire mesh sheets. The mesh sheet two 5 is arranged between the barrier layer 1 and the insulation layer 2, and the mesh sheet one 4 is arranged on the outer wall of the barrier layer 1.

[0035] The barrier layer 1 is provided with a single row of hollow holes 1.1. The hollow holes 1.1 are single - row through holes penetrating the gypsum board. The setting of the hollow holes 1.1 reduces the weight of the overall prefabricated wall, making the construction more convenient. The through - hole design achieves the effect of sound absorption and noise reduction, and the sound insulation effect is better.

[0036] The grid frame 6 is arranged on the outer side of the insulation layer 2. Mounting plates 6.1 are vertically and fixedly installed on both the upper and lower parts of the grid frame 6. The front part of the mounting plate 6.1 is flat, and the flat part of the mounting plate 6.1 is inserted into the insulation layer 2. The connecting piece 3 is connected to the grid frame 6. The connecting piece 3 adopts a similar structure to an improved prefabricated shear wall insulation board support and fixing connecting piece disclosed in Patent Application No. 202121841233.6.

[0037] The tie member 3 is provided with a fixed tie rod 3.1, a limiting outer plate 3.2, a fixing plate 3.3, a buckle 3.4, a waterproof plate 3.6 and a limiting inner plate 3.7. The fixed tie rod 3.1 adopts a "U" - shaped structure, and the "U" - shaped structure is arranged at the cross - intersection of the connecting parts of the grid 6. The two rod bodies of the fixed tie rod 3.1 obliquely pass through the wire mesh holes of two layers of mesh sheets, as Figure 4 shown. The fixed tie rod 3.1 passes through the fixing plate 3.3, the grid 6, the limiting outer plate 3.2, the gypsum board, two layers of mesh sheets, the integrated board and the limiting inner plate 3.7. The gypsum board and the integrated board are clamped between the limiting outer plate 3.2 and the limiting inner plate 3.7. A buckle 3.4 is arranged on the limiting outer plate 3.2, a clamping groove is arranged on the buckle 3.4, and a buckle through - hole 3.5 adapted to the buckle 3.4 is arranged on the fixing plate 3.3. The fixing plate 3.3 and the limiting outer plate 3.2 are fixedly connected through the buckle 3.4 and the buckle through - hole 3.5.

[0038] At least two groups of the buckle 3.4 and the buckle through - hole 3.5 are provided, and the buckle 3.4 and the buckle through - hole 3.5 are evenly arranged in a square shape along the circumferential direction of the limiting outer plate 3.2 and are used for clamping at the cross - intersection of the connecting parts of the grid 6.

[0039] A waterproof plate 3.6 is also arranged on one side of the fixing plate 3.3. The waterproof plate 3.6 and the fixing plate 3.3 are fixedly connected through a waterproof buckle and the buckle through - hole 3.5 and are used for covering and hiding one end of the fixed tie rod 3.1.

[0040] Waterproof plates 3.6 and waterproof caps 3.9 are respectively arranged at both ends of the fixed tie rod 3.1. On the one hand, it plays a waterproof role after the construction of the whole wall is completed, preventing the phenomenon of water seepage around both ends of the fixed tie rod 3.1; on the other hand, it plays a role in blocking heat transfer. The fixed tie rod 3.1 is generally made of metal, especially threaded steel. If its two ends are directly exposed or close to both sides of the wall, heat transfer will inevitably occur, resulting in a discount in the heat - preservation effect of the wall. In this way, the waterproof plate 3.6 and the waterproof cap 3.9 generally made of plastic products play a very good role in blocking heat transfer.

[0041] A barbed structure 3.8 is arranged on the limiting inner plate 3.7. The small - diameter end of the barbed structure 3.8 abuts against the fixed tie rod 3.1. The barbed structure 3.8 increases the friction force between the limiting inner plate 3.7 and the fixed tie rod 3.1, enabling the limiting inner plate 3.7 to better play the role of fixing the integrated board.

[0042] The working principle of the present utility model is as follows: First, the fixing plate 3.3 and the limiting outer plate 3.2 are fixedly clamped at the cross intersection of the connecting part of the grid 6. Then, the fixing pull rod 3.1 is sequentially passed through the fixing plate 3.3, the grid 6, the limiting outer plate 3.2, the integral plate, the second mesh 5, the gypsum board and the first mesh 4. The two rod bodies of the fixing pull rod 3.1 obliquely pass through the wire mesh holes of the two layers of meshes. The mounting plate 6.1 on the grid 6 is extruded and inserted into the integral plate. Then, the limiting inner plate 3.7 is pushed into the fixing pull rod 3.1, and under the action of the barbed structure 3.8, the integral plate is clamped and fixed. Finally, the nut, the waterproof cap 3.9 and the waterproof plate 3.6 are installed. After the installation is completed, operations such as pouring or applying mortar can be carried out to form a wall.

[0043] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, fall within the protection scope of the present utility model.

[0044] The technologies, shapes and structures not described in detail in the present utility model are all well-known technologies.

[0045] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0046] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An assembled shear wall with holes for thermal insulation, characterized in that: It includes a barrier layer, a thermal insulation layer and a connecting piece, wherein the barrier layer and the thermal insulation layer are installed on the wall through the connecting piece, the barrier layer is located on the inner side of the thermal insulation layer, meshes are arranged on the inner and outer sides of the barrier layer, a single row of hollow holes is arranged on the barrier layer, a grid is arranged on the outer side of the thermal insulation layer, the connecting piece is connected to the grid, mounting plates are arranged on the upper and lower parts of the grid, and the mounting plates are inserted into the thermal insulation layer.

2. The assembled shear wall with holes and thermal insulation wall according to claim 1 is characterized in that: The mesh comprises mesh one and mesh two, both mesh one and mesh two are made of steel wire mesh, mesh two is arranged between the barrier layer and the thermal insulation layer, and mesh one is arranged on the outer wall of the barrier layer.

3. The assembled shear wall with holes and thermal insulation wall according to claim 1 is characterized in that: The hollow core holes are single-row through holes penetrating the barrier layer.

4. The assembled shear wall with holes and thermal insulation wall according to claim 1 is characterized in that: The upper and lower parts of the grid are both vertically fixed with mounting plates, the front part of the mounting plates is flat, and the flat part of the mounting plates is inserted into the thermal insulation layer.

5. The assembled shear wall with holes and thermal insulation wall according to claim 1 is characterized in that: The connecting piece is provided with a fixed pull rod, a limiting outer plate, a fixed plate, a buckle, a waterproof plate and a limiting inner plate. The fixed pull rod adopts a "U"-shaped structure. The fixed pull rod passes through the fixed plate, the grid, the limiting outer plate, the barrier layer, the mesh, the thermal insulation layer and the limiting inner plate. The barrier layer and the thermal insulation layer are clamped between the limiting outer plate and the limiting inner plate. A buckle is provided on the limiting outer plate, a slot is provided on the buckle, a buckle through hole matched with the buckle is provided on the fixed plate, and the fixed plate and the limiting outer plate are fixedly connected through the buckle and the buckle through hole.

6. The assembled shear wall with holes and thermal insulation wall according to claim 5 is characterized in that: At least two groups of buckles and buckle through holes are provided, and the buckles and buckle through holes are evenly arranged in a square shape along the circumference of the limiting outer side plate.

7. The assembled shear wall with holes and thermal insulation wall according to claim 5 is characterized in that: A waterproof plate is also arranged on one side of the fixing plate, and the waterproof plate is fixedly connected to the fixing plate via a waterproof buckle and a buckle through hole, and a waterproof plate and a waterproof cap are respectively arranged at both ends of the fixing pull rod.

8. The assembled shear wall with holes and thermal insulation wall according to claim 5, characterized in that: A barb structure is arranged on the inner limit plate, and the small-diameter end of the barb structure is pressed against the fixed pull rod.

9. The assembled shear wall with holes and thermal insulation wall according to claim 1, characterized in that: The barrier layer is made of gypsum board, and the thermal insulation layer is made of integrated board.

Citation Information

Patent Citations

  • Improved assembly type shear wall insulation board supporting and fixing pulling and connecting piece

    CN215759636U