Auxiliary gas utilization system for vehicle and vehicle

By designing an auxiliary gas system for vehicles and using a gas separation valve to allocate resources of the air compressor and gas storage tank to multiple gas structures, the problem of additional gas sources required for other gas structures for mining unmanned dump trucks is solved, and the utilization rate and efficiency of the equipment are improved.

CN223019954UActive Publication Date: 2025-06-24LINGONG GROUP (JINAN) HEAVY MACHINERY CO LTD
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Patent Information

Application Number
CN202422397440.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-06-24
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing mining unmanned dump truck air compressors are only used for radar purge, resulting in additional air sources being required for other gas structures such as air seats and air horns, and the resources of the air compressor and gas storage tank cannot be effectively shared.

Method used

An auxiliary gas system for vehicles is designed, including an air compressor, an air storage tank, a gas separation valve, a purge pipe and a switch valve. Multiple gas structures are connected through multiple working outlets of the gas separation valve to ensure that other gas structures can also obtain compressed air during radar purge.

Benefits of technology

The resources of multiple gas-using structures are realized to share the resources of air compressors and gas storage tanks, improve the utilization rate of equipment, avoid the need for additional installation of air compressors and gas storage tanks, and meet the working needs of radar purges and other gas-using structures.

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Abstract

The utility model relates to the technical field of vehicles, in particular to an auxiliary gas system for a vehicle and the vehicle. The auxiliary gas utilization system for the vehicle comprises an air compressor, a gas storage tank, a pressure limiting valve, a gas distribution valve, a purging pipe and a switch valve, the air compressor, the gas storage tank, the pressure limiting valve, the gas distribution valve and the switch valve are sequentially connected through pipelines, the purging pipe is communicated with an outlet of the switch valve, the gas distribution valve is provided with an inlet and a plurality of working outlets, and the inlet of the gas distribution valve is communicated with the working outlets. The inlet of the switch valve is communicated with one working outlet of the air distribution valve, other air using structures can be communicated with other working outlets, and the inlet of the air distribution valve is communicated with the multiple working outlets, so that when the purging pipe purges the radar, other air using structures can obtain compressed air to work normally. The working requirements of radar purging and other air using structures can be met by arranging the air distributing valve, and the utilization rate of the air compressor and the air storage tank is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicles, in particular to an auxiliary air supply system for vehicles and a vehicle. Background Art

[0002] The mining dump truck is a large-scale mining equipment, which has the advantages of large load capacity and high working efficiency. With the development direction of green, electric and intelligent mines, the driverless mining dump truck has become the demand trend of mines. Generally, a combination of multiple radars such as lidar, millimeter-wave radar and blind spot radar is required for a driverless mining dump truck to ensure the safe and reliable driving of the vehicle. However, the working environment of the driverless mining dump truck is relatively harsh. Compared with passenger cars, the driverless mining dump truck has a higher demand for radar cleaning and a higher frequency.

[0003] However, the existing air compressor of the driverless mining dump truck is only used for purging the radar, resulting in the need for additional air sources for other air-using structures (such as air seats and air horns) of the driverless mining dump truck to work.

[0004] Therefore, there is an urgent need for an auxiliary air supply system for vehicles to solve the above technical problems. Summary of the Utility Model

[0005] The purpose of the utility model is to provide an auxiliary air supply system for vehicles, which can provide compressed gas for multiple air-using structures.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] On the one hand, an auxiliary air supply system for vehicles is provided, including an air compressor, a gas storage tank, a gas distribution valve, a purging pipe and a switching valve. The air compressor, the gas storage tank, the gas distribution valve and the switching valve are sequentially connected through pipelines. The purging pipe is communicated with the outlet of the switching valve. The gas distribution valve has one inlet and multiple working outlets, and the inlet of the gas distribution valve is communicated with all the working outlets. The inlet of the switching valve is communicated with one of the working outlets of the gas distribution valve.

[0008] As a preferred technical solution of the above auxiliary air supply system for vehicles, it further includes a cooling structure for cooling compressed air. The inlet of the cooling structure is communicated with the outlet of the air compressor, and the outlet of the cooling structure is communicated with the inlet of the gas storage tank.

[0009] As a preferred technical solution of the above auxiliary air supply system for vehicles, the cooling structure includes a spiral pipe. One end of the spiral pipe is communicated with the outlet of the air compressor, and the other end is communicated with the inlet of the gas storage tank.

[0010] As a preferred technical solution of the above-mentioned auxiliary air system for vehicles, the cooling structure further includes a condenser, and the condenser is respectively communicated with the spiral tube and the air compressor, or the condenser is respectively connected to the spiral tube and the air storage tank.

[0011] As a preferred technical solution of the above-mentioned auxiliary air system for vehicles, it further includes a dryer for drying compressed air. The inlet of the dryer is communicated with the outlet of the air compressor, and the outlet of the dryer is communicated with the inlet of the air storage tank.

[0012] As a preferred technical solution of the above-mentioned auxiliary air system for vehicles, it further includes a first shunt valve. The inlet of the first shunt valve is communicated with the working outlet, the first shunt valve has at least two outlets, and each outlet of the first shunt valve is connected with a switching valve.

[0013] As a preferred technical solution of the above-mentioned auxiliary air system for vehicles, it further includes an air filter, and the outlet of the air filter is communicated with the inlet of the air compressor.

[0014] As a preferred technical solution of the above-mentioned auxiliary air system for vehicles, it further includes a pressure limiting valve. The inlet of the pressure limiting valve is communicated with the outlet of the air storage tank, and the outlet of the pressure limiting valve is communicated with the inlet of the air distribution valve.

[0015] As a preferred technical solution of the above-mentioned auxiliary air system for vehicles, it further includes a two-way solenoid valve for supplying gas to the axle, and the inlet of the two-way solenoid valve is communicated with the inlet or the working outlet of the air distribution valve.

[0016] On the other hand, a vehicle is provided, which includes an air horn, an air seat and the above-mentioned auxiliary air system for vehicles according to any one of the above solutions. The air horn and the air seat are respectively communicated with the working outlet of the air distribution valve.

[0017] As a preferred technical solution of the above-mentioned vehicle, the vehicle is a mining driverless dump truck.

[0018] The utility model has at least the following beneficial effects:

[0019] The auxiliary air supply system for vehicles provided by the present utility model, the air distribution valve has one inlet and multiple working outlets. The inlet of the switching valve is communicated with one of the working outlets of the air distribution valve, and other air-using structures can be communicated with other working outlets. The inlet and multiple working outlets of the air distribution valve are all communicated. In this way, when the purging pipe purges the radar, other air-using structures can also obtain compressed air to work normally. By setting the air distribution valve, the present utility model can meet the working requirements of radar purging and other air-using structures, further improving the utilization rate of the air compressor and the air storage tank. Since the radar purging and other air-using structures share the air compressor and the air storage tank, it also eliminates the need for additional setting of the air compressor and the air storage tank.

[0020] The vehicle provided by the present utility model includes an air horn, an air seat and the above-mentioned auxiliary air supply system for vehicles. The air horn and the air seat are respectively communicated with the working outlets of the air distribution valve. Since it includes the above-mentioned auxiliary air supply system for vehicles, the air distribution valve has one inlet and multiple working outlets. The inlet of the switching valve is communicated with one of the working outlets of the air distribution valve, and other air-using structures can be communicated with other working outlets. The inlet and multiple working outlets of the air distribution valve are all communicated. In this way, when the purging pipe purges the radar, other air-using structures can also obtain compressed air to work normally. By setting the air distribution valve, the present utility model can meet the working requirements of radar purging and other air-using structures, further improving the utilization rate of the air compressor and the air storage tank. Since the radar purging and other air-using structures share the air compressor and the air storage tank, it also eliminates the need for additional setting of the air compressor and the air storage tank. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments of the present utility model. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the content of the embodiments of the present utility model and these drawings.

[0022] Figure 1 It is the schematic diagram of the auxiliary air supply system for vehicles provided by the embodiment of the present utility model;

[0023] Figure 2 It is the schematic diagram of the positional relationship between the air compressor and the dryer provided by the embodiment of the present utility model Figure 1 ;

[0024] Figure 3 It is the schematic diagram of the positional relationship between the air compressor and the dryer provided by the embodiment of the present utility model Figure 2 ;

[0025] Figure 4 It is the schematic diagram of the structure of the vehicle frame provided by the embodiment of the present utility model.

[0026] In the figure:

[0027] 1. Air compressor; 2. Air storage tank; 3. Pressure limiting valve; 4. Air distribution valve; 5. Blowing pipe; 6. Switch valve; 7. Spiral pipe; 8. Dryer; 9. Air filter; 10. Two-way solenoid valve; 100. Frame; 200. Front radar; 300. Rear radar; 400. Air horn. Specific embodiments

[0028] The following further describes the present utility model in detail with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. Additionally, it should be noted that for the convenience of description, only the parts related to the present utility model rather than all the structures are shown in the drawings.

[0029] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected to", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include the direct contact between the first and second features, or may include the situation where the first and second features are not in direct contact but in contact through other features therebetween. Moreover, the first feature being "above", "over", and "on" the second feature includes that the first feature is directly above and obliquely above the second feature, or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "under", and "beneath" the second feature includes that the first feature is directly below and obliquely below the second feature, or merely indicates that the horizontal height of the first feature is lower than that of the second feature.

[0031] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "right", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meanings.

[0032] In the prior art, due to the relatively harsh working environment of mining dump trucks, they are easily attached with dust and need to be cleaned in time. The air compressors of existing driverless mining dump trucks are only used for purging radars, resulting in the need for additional air sources for other air-using structures (such as air seats and air horns) of driverless mining dump trucks to operate.

[0033] Therefore, the present utility model provides an auxiliary air-using system for vehicles. As Figure 1 shown, the auxiliary air-using system for vehicles includes an air compressor 1, a gas storage tank 2, a gas distribution valve 4, a purging pipe 5 and a switch valve 6. The air compressor 1, the gas storage tank 2, the gas distribution valve 4 and the switch valve 6 are sequentially connected through pipelines. Among them, the air compressor 1 is an air compressor, which is used to compress air and transport it into the gas storage tank 2. The gas storage tank 2 is used to store gas. In this way, when any air-using structure operates, the air compressor preferentially uses the compressed air in the gas storage tank 2 to operate. When the air pressure in the gas storage tank 2 is lower than the minimum preset air pressure, the air compressor operates to supply gas to the gas storage tank 2. The purging pipe 5 is communicated with the outlet of the switch valve 6. The gas distribution valve 4 has one inlet and multiple working outlets. The inlet of the switch valve 6 is communicated with one of the working outlets of the gas distribution valve 4, and other air-using structures can be communicated with other working outlets. The inlet and multiple working outlets of the gas distribution valve 4 are all communicated. In this way, when the purging pipe 5 purges the radar, other air-using structures can also obtain compressed air to operate normally. In this embodiment, by setting the gas distribution valve 4, the working requirements of radar purging and other air-using structures can be met, and the utilization rate of the air compressor 1 and the gas storage tank 2 is further improved. Since the radar purging and other air-using structures share the air compressor 1 and the gas storage tank 2, the additional setting of the air compressor 1 and the gas storage tank 2 is also eliminated.

[0034] It should be noted that the number of switch valves 6 is limited according to the number of radars. For example, if the radar includes two front radars and one rear radar, the number of switch valves 6 is three, so that each front radar and rear radar has a corresponding switch valve 6 for purging operations.

[0035] In some embodiments, the auxiliary air-using system for vehicles further includes a pressure limiting valve 3. The inlet of the pressure limiting valve 3 is communicated with the outlet of the gas storage tank 2, and the outlet of the pressure limiting valve 3 is communicated with the inlet of the gas distribution valve 4. The setting of the pressure limiting valve 3 can be used to limit the pressure of the compressed gas flowing out of the gas storage tank 2 to avoid damage to air-using structures (such as air seats, air horns 400, etc.) due to excessive gas pressure.

[0036] In some embodiments, the auxiliary air system for the vehicle further includes a cooling structure for cooling the compressed air. The inlet of the cooling structure is communicated with the outlet of the air compressor 1, and the outlet of the cooling structure is communicated with the inlet of the air storage tank 2. The air compressed by the air compressor 1 is a high-temperature and high-pressure gas. After passing through the cooling structure, the temperature decreases. In this way, the gas entering the air storage tank 2 is a low-temperature and high-pressure gas, avoiding explosion caused by too high temperature of the gas entering the air storage tank 2.

[0037] Specifically, as Figures 1-3 shown, the cooling structure includes a spiral tube 7. One end of the spiral tube 7 is communicated with the outlet of the air compressor 1, and the other end is communicated with the inlet of the air storage tank 2. The spiral tube 7 is formed by spirally arranging steel pipes. Here, a specific shape of the steel pipe is provided. As long as it can realize the cooling pipeline for compressed gas, it is within the protection scope. The spiral setting of the spiral tube 7 can make the overall length of the steel pipe longer, increase the flow path of the compressed air, and thus improve the cooling capacity of the steel pipe.

[0038] In some embodiments, the cooling structure further includes a condenser, which is respectively communicated with the spiral tube 7 and the air compressor 1, or the condenser is respectively connected with the spiral tube 7 and the air storage tank 2. The setting of the condenser can double-cool the compressed air and further reduce the temperature of the compressed air.

[0039] In some embodiments, the auxiliary air system for the vehicle further includes a dryer 8 for drying the compressed air. The inlet of the dryer 8 is communicated with the outlet of the air compressor 1, and the outlet of the dryer 8 is communicated with the inlet of the air storage tank 2.

[0040] The auxiliary air system for the vehicle further includes a first shunt valve. The inlet of the first shunt valve is communicated with one of the working outlets of the air distribution valve 4. The first shunt valve has at least two outlets, and each outlet of the first shunt valve is connected with a switching valve 6. The setting of the first shunt valve is used to increase the diversity of the air-using structures connected to the air distribution valve 4, and thus meet the air-using requirements of more air-using structures. Since the radar includes at least two front radars 200 and one rear radar 300, the two front radars 200 are arranged on the front end face of the vehicle frame 100, and the rear radar 300 is arranged on the rear end face of the vehicle frame 100. Therefore, one of the outlets of the first shunt valve is also connected with the inlet of a second shunt valve. The two outlets of the second shunt valve can be respectively connected with the purge pipes 5 for purging the two front radars 200, and the other outlet of the first shunt valve is directly connected with the purge pipe 5 for purging the rear radar 300.

[0041] In some embodiments, the auxiliary air system for the vehicle further includes an air filter 9. The outlet of the air filter 9 is communicated with the inlet of the air compressor 1. The air filter 9 is used to filter out impurities in the air, avoid the internal structure of the air compressor 1 from being worn by the impurities entering the air compressor 1, and in addition, it can also avoid the dust and impurities in the air from being sprayed on the radar and causing secondary shielding to the radar.

[0042] In some embodiments, the auxiliary air supply system for vehicles further includes a two-way solenoid valve 10 for supplying gas to the axle. The inlet of the two-way solenoid valve 10 is communicated with the inlet or the working outlet of the air distribution valve 4. The two-way solenoid valve 10 and the air distribution valve 4 are integrated into an integral valve, that is, the solenoid valve and the air distribution valve 4 share the same valve block. Such an arrangement can reduce the clutter of the air circuit layout and improve the neatness of the auxiliary air supply system for vehicles.

[0043] The present utility model also provides a vehicle, as Figure 1 and Figure 4 shown. The vehicle includes a vehicle frame 100, an air horn 400, an air seat, and the auxiliary air supply system for vehicles provided by the embodiments of the present utility model. The air horn 400 and the air seat are respectively communicated with the working outlets of the air distribution valve 4. Since the above-mentioned auxiliary air supply system for vehicles is included, the air distribution valve 4 has one inlet and multiple working outlets. The inlet of the switching valve 6 is communicated with one of the working outlets of the air distribution valve 4, while other air-using structures can be communicated with other working outlets. The inlet and the multiple working outlets of the air distribution valve 4 are all communicated. In this way, when the purging pipe 5 purges the radar, other air-using structures can also obtain compressed air to work normally. In this embodiment, by providing the air distribution valve 4, the working needs of radar purging and other air-using structures can be met, further improving the utilization rate of the air compressor 1 and the gas storage tank 2. Since the radar purging and other air-using structures share the air compressor 1 and the gas storage tank 2, the additional setting of the air compressor 1 and the gas storage tank 2 is also eliminated.

[0044] For example, the vehicle is a mine-use driverless dump truck.

[0045] Due to the inclusion of the above-mentioned auxiliary air supply system for vehicles, the vehicle of the embodiment of the present utility model has all the advantages and beneficial effects of the above embodiments, which will not be elaborated here.

[0046] In addition, the above is only the preferred embodiment of the present utility model and the applied technical principle. Those skilled in the art will understand that the present utility model is not limited to the specific embodiments described here. Various obvious changes, re-adjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present utility model. Therefore, although the present utility model has been described in more detail through the above embodiments, the present utility model is not limited to the above embodiments. Without departing from the concept of the present utility model, more other equivalent embodiments can be included, and the scope of the present utility model is determined by the scope of the appended claims.

Claims

1. A vehicle auxiliary air system, characterized in that: The invention comprises an air compressor (1), an air storage tank (2), an air distribution valve (4), a purge pipe (5) and a switch valve (6); the air compressor (1), the air storage tank (2), the air distribution valve (4) and the switch valve (6) are connected in sequence via pipelines; the purge pipe (5) is connected to the outlet of the switch valve (6); the air distribution valve (4) has an inlet and a plurality of working outlets; the inlet of the air distribution valve (4) is connected to the plurality of working outlets; and the inlet of the switch valve (6) is connected to one of the working outlets of the air distribution valve (4).

2. The auxiliary air system for a vehicle according to claim 1, characterized in that: It also comprises a cooling structure for cooling the compressed air, wherein the inlet of the cooling structure is connected to the outlet of the air compressor (1), and the outlet of the cooling structure is connected to the inlet of the air storage tank (2).

3. The auxiliary air system for a vehicle according to claim 2, characterized in that: The cooling structure comprises a spiral tube (7), one end of which is connected to the outlet of the air compressor (1), and the other end of which is connected to the inlet of the air storage tank (2).

4. The auxiliary air system for a vehicle according to claim 3, characterized in that: The cooling structure also includes a condenser, which is respectively connected to the spiral tube (7) and the air compressor (1), or the condenser is respectively connected to the spiral tube (7) and the air storage tank (2).

5. The auxiliary air system for a vehicle according to claim 1, characterized in that: It also includes a dryer (8) for drying compressed air, wherein the inlet of the dryer (8) is connected to the outlet of the air compressor (1), and the outlet of the dryer (8) is connected to the inlet of the air storage tank (2).

6. The auxiliary air system for a vehicle according to claim 1, characterized in that: It also includes a first diverter valve, the inlet of the first diverter valve is connected to the working outlet, the first diverter valve has at least two outlets, and each outlet of the first diverter valve is connected to a switch valve (6).

7. The auxiliary air system for a vehicle according to claim 1, characterized in that: It also includes an air filter (9), the outlet of the air filter (9) being connected to the inlet of the air compressor (1).

8. The auxiliary air system for a vehicle according to claim 1, characterized in that: It also comprises a pressure limiting valve (3), the inlet of the pressure limiting valve (3) being connected to the outlet of the gas storage tank (2), and the outlet of the pressure limiting valve (3) being connected to the inlet of the gas separation valve (4).

9. A vehicle, characterized in that: The vehicle comprises a frame (100), an air horn (400), an air seat and an auxiliary air system for a vehicle as described in any one of claims 1 to 8, wherein the air horn (400) and the air seat are respectively connected to a working outlet of the air distribution valve (4), and the auxiliary air system for the vehicle, the air horn (400) and the air seat are all installed on the frame (100).

10. The vehicle according to claim 9, characterized in that The vehicle is an unmanned dump truck for mining.