Yellow phosphorus tail gas combustion device
By adopting a combined structure of a spiral partition frame and a scraper in the yellow phosphorus exhaust combustion device, the furnace wall sediment is dynamically cleaned, the problem of reducing heat exchange efficiency caused by impurity deposition is solved, and the performance of the waste heat recovery system is improved.
Patent Information
- Application Number
- CN202421993076.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the use of the existing yellow phosphorus exhaust combustion device, impurities will be deposited on the furnace wall, forming a heat insulation layer, reducing heat exchange efficiency, and resulting in a degradation of the performance of the waste heat recovery system.
A yellow phosphorus exhaust combustion device is designed, and a combined structure of a spiral partition frame and a scraper frame is adopted. By driving the motor, the transmission belt and driven wheel are driven, the scraper frame is dynamically cleaned, the sediment on the inside of the cylinder is removed, and the impurities on the furnace wall are reduced.
Through the synergistic effect of the spiral partition frame and the scraper, impurities on the furnace wall are reduced, the transfer efficiency of heat energy from high-temperature flue gas to boiler media is improved, and the performance of the waste heat recovery system is enhanced.
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Figure CN223020306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of yellow phosphorus tail gas recycling, in particular to a yellow phosphorus tail gas combustion device. Background Technique
[0002] The boiler for burning and utilizing yellow phosphorus tail gas is a device specially designed to recover and recycle the heat energy in industrial waste gas. The core function of this boiler is to convert the combustible components in the yellow phosphorus tail gas into heat energy, and then heat the boiler medium to achieve efficient energy utilization. After a large number of searches, the publication number is CN220567260U, which discloses a yellow phosphorus tail gas combustion device. Cooling water is injected into the combustion furnace and the middle layer through a circulating water pump to promote the temperature reduction in the spiral furnace chamber. However, both the spiral furnace chamber and the interlayer are made of materials with excellent temperature resistance and heat insulation effects. Therefore, the heat dissipation of the cooling water will only keep the furnace chamber temperature at a balanced level that forms a negative feedback on the flame temperature, prompting the flame to radiate more heat outward, so that the flame temperature is maintained at a stable high temperature state.
[0003] However, in the existing technology, when the device is in use, some impurities may be generated during the combustion of yellow phosphorus tail gas. These impurities may adhere to the furnace wall. The sediment on the furnace wall will form a heat insulation layer, reducing the effective conduction of heat energy by the furnace wall and lowering the heat exchange efficiency between the inside of the furnace and the heating boiler medium, thereby causing the performance of the waste heat recovery system to also decrease. For this reason, a yellow phosphorus tail gas combustion device needs to be proposed to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a yellow phosphorus tail gas combustion device, which has the advantages of cleaning the sediment on the furnace wall, thereby reducing the influence of impurities on the heat conversion efficiency and waste heat recovery and reuse on the furnace wall, and solves the problem that impurities are formed during the combustion of yellow phosphorus tail gas and adhere to the furnace wall, thereby causing the performance of the waste heat recovery system to also decrease.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A yellow phosphorus tail gas combustion device, including a base, a transmission component is fixedly installed at the rear end of the upper surface of the base, a furnace body is fixedly installed on the upper surface of the base at the front end of the transmission component, and a heat exchange component is fixedly installed inside the furnace body;
[0006] The furnace body includes an outer shell, a burner is embedded and installed through an opening at the rear end of the upper end surface of the outer shell, and two holes are opened at the front end of the upper end surface of the outer shell and are respectively communicated and installed with a water inlet pipe and a water outlet pipe;
[0007] The heat exchange component is fixedly installed on the inner side of the furnace body below the water inlet pipe and the water outlet pipe. The heat exchange component includes a cylinder body. A partition frame is fixedly installed on the outer side of the cylinder body. The partition frame is designed in a spiral structure. The outer side of the partition frame is fixedly connected to the inner wall of the outer shell. Sealing plates are respectively fixedly installed at the front and rear ends of the cylinder body. The outer sides of the two sealing plates are respectively fixedly connected to the inner wall of the outer shell. A scraping frame is rotatably installed inside the cylinder body.
[0008] Preferably, the transmission component includes a driving motor. A driven wheel is installed at the front end of the driving motor through belt transmission. A fixing frame is rotatably installed at the front end of the driven wheel. The front end of the driven wheel passes through the center of the fixing frame and is fixedly connected to the rear end of the scraping frame. In the design, the transmission component is composed of a driving motor, which efficiently transmits power to the driven wheel through a belt. The innovative design of the driven wheel allows its front end to rotate and install the fixing frame. At the same time, the front end of the driven wheel passes through the center of the fixing frame and is fixedly connected to the rear end of the scraping frame. This design not only ensures the stability of transmission but also improves the efficiency of power transmission, guaranteeing the smooth operation of the scraping frame.
[0009] Preferably, a support frame is fixedly installed at the bottom of the furnace body. The bottom of the support frame is fixedly connected to the upper surface of the base. In the design, the support frame at the bottom of the furnace body provides additional stability. The support frame is directly fixedly installed at the bottom of the furnace body, and its bottom is firmly connected to the upper surface of the base. This design enhances the structural stability of the entire device, ensuring the firmness of the furnace body during high-temperature and combustion processes and preventing displacement caused by thermal expansion or mechanical vibration.
[0010] Preferably, the rear end of the outer shell is designed with an open structure. The rear end of the outer shell is fixedly connected to the front surface of the fixing frame. An exhaust smoke groove is opened and communicated at the front end of the lower front surface of the outer shell. In the design, the rear end of the outer shell is designed with an open structure, the fixed connection between the rear end of the outer shell and the front surface of the fixing frame, and the exhaust smoke groove opened and installed at the front end of the lower front surface of the outer shell together constitute an efficient exhaust smoke path.
[0011] Preferably, the water inlet pipe and the water outlet pipe are communicated and installed through the partition frame on the opposite side of the cylinder body and the outer shell. In the design, the water inlet pipe and the water outlet pipe are cleverly communicated and installed through the partition frame on the opposite side of the cylinder body and the outer shell. This compact waterway design not only saves space but also improves the heat exchange efficiency, ensuring effective heat exchange between water and high-temperature flue gas during the heating process.
[0012] Preferably, the heat exchange component is fixedly installed on the inner side of the outer shell on the opposite side of the exhaust smoke groove and the burner. In the design, the heat exchange component is fixedly installed on the inner side of the outer shell on the opposite side of the exhaust smoke groove and the burner. This layout enables the heat exchange component to capture the heat generated during the combustion process to the greatest extent, while optimizing the path of heat transfer to the medium and enhancing the thermal efficiency of the entire device.
[0013] Preferably, the outer diameter of the scraping frame matches the inner diameter of the cylinder body, and the front end of the scraping frame passes through the front end of the cylinder body and is located above the smoke exhaust groove. In the design, the outer diameter of the scraping frame is precisely matched with the inner diameter of the cylinder body, ensuring the smooth rotation of the scraping frame inside the cylinder body. The front end of the scraping frame passes through the front end of the cylinder body and is located above the smoke exhaust groove. This design not only helps maintain the cleanliness of the inner wall of the cylinder body but also prevents the accumulation of flue gas at the smoke exhaust groove, further improving the smoke exhaust efficiency.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] In the present utility model, the partition frame in the heat exchange component is designed with a spiral structure. This design not only increases the heat exchange area on the outer side of the cylinder body but also helps generate a centrifugal force during the water flow, promoting fluid flow and reducing the adhesion of sediment in the water body to the outer side of the cylinder body. The scraping frame is rotatably installed inside the cylinder body, and the scraping frame is connected to the transmission component. By driving the motor to drive the transmission belt and then drive the driven wheel, the scraping frame rotates inside the cylinder body. This dynamic cleaning mechanism can continuously remove the sediment inside the cylinder body, preventing the accumulation of impurities. The inlet pipe and the outlet pipe provide a clear flow path for the water in the heat exchange component, helping to increase the turbulence of the water flow and reduce the adhesion of sediment to the heat exchange surface. Due to the synergistic effect of the spiral partition frame and the scraping frame, the impurities on the furnace wall are reduced, thereby improving the heat transfer efficiency from the high-temperature flue gas to the boiler medium, enhancing the performance of the waste heat recovery system, achieving the effect of cleaning the sediment on the furnace wall, and thus reducing the impact of impurities on the heat transfer efficiency and waste heat recovery and reuse on the furnace wall. Description of the Drawings
[0016] Figure 1 is the front view structural schematic diagram of the present utility model;
[0017] Figure 2 is the connection structural schematic diagram of the transmission component of the present utility model;
[0018] Figure 3 is the structural schematic diagram of the outer shell of the present utility model;
[0019] Figure 4 is the connection structural schematic diagram of the cylinder body of the present utility model.
[0020] In the figure: 1. Transmission component; 2. Furnace body; 3. Support frame; 4. Base; 5. Driving motor; 6. Transmission belt; 7. Driven wheel; 8. Fixed frame; 9. Scraping frame; 10. Burner; 11. Inlet pipe; 12. Outlet pipe; 13. Outer shell; 14. Smoke exhaust groove; 15. Partition frame; 16. Sealing plate; 17. Cylinder body; 18. Heat exchange component. Detailed Embodiments
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Embodiment 1
[0023] As Figure 1 、 Figure 2 、 Figure 3 and Figure 4 shown, an embodiment provided by the present utility model is: a yellow phosphorus tail gas combustion device, which includes a base 4. A transmission component 1 is fixedly installed at the rear end of the upper surface of the base 4. A furnace body 2 is fixedly installed on the upper surface of the base 4 at the front end of the transmission component 1. A heat exchange component 18 is fixedly installed inside the furnace body 2.
[0024] The furnace body 2 includes a housing 13. An opening is formed at the rear end of the upper end surface of the housing 13 and a burner 10 is embedded and installed. Two holes are formed at the front end of the upper end surface of the housing 13 and a water inlet pipe 11 and a water outlet pipe 12 are respectively communicated and installed.
[0025] The heat exchange component 18 is fixedly installed inside the furnace body 2 below the water inlet pipe 11 and the water outlet pipe 12. The heat exchange component 18 includes a cylinder body 17. A partition frame 15 is fixedly installed on the outer side of the cylinder body 17. The partition frame 15 is designed in a spiral structure. The outer side of the partition frame 15 is fixedly connected to the inner wall of the housing 13. Sealing plates 16 are respectively fixedly installed at the front and rear ends of the cylinder body 17. The outer sides of the two sealing plates 16 are respectively fixedly connected to the inner wall of the housing 13. A scraping frame 9 is rotatably installed inside the cylinder body 17.
[0026] Specifically, the partition frame 15 in the heat exchange component 18 is designed in a spiral structure. This design not only increases the heat exchange area on the outer side of the cylinder body 17, but also helps to generate a centrifugal force when the water body flows, promotes the fluid flow, and reduces the adhesion of sediment in the water body on the outer side of the cylinder body 17. A scraping frame 9 is rotatably installed inside the cylinder body 17. The scraping frame 9 is connected to the transmission component 1. The driving motor 5 drives the transmission belt 6 and then drives the driven wheel 7, so that the scraping frame 9 rotates inside the cylinder body 17. This dynamic cleaning mechanism can continuously remove the sediment inside the cylinder body 17 and prevent the accumulation of impurities. The arrangement of the water inlet pipe 11 and the water outlet pipe 12 provides a clear flow path for the water in the heat exchange component 18, helps to increase the turbulence of the water flow, and reduces the adhesion of sediment on the heat exchange surface. Due to the synergistic effect of the spiral partition frame 15 and the scraping frame 9, the impurities on the furnace wall are reduced, thereby improving the transfer efficiency of heat energy from high-temperature flue gas to the boiler medium, enhancing the performance of the waste heat recovery system, achieving the effect of cleaning the sediment on the furnace wall, and thus reducing the impact of impurities on the furnace wall on the heat conversion efficiency and waste heat recovery and reuse.
[0027] Example Two
[0028] To improve the stability of the device during use, as Figure 1 , Figure 2 and Figure 3 shown, in this embodiment, the transmission assembly 1 includes a driving motor 5. The front end of the driving motor 5 is drivingly installed with a driven wheel 7 through a transmission belt 6. The front end of the driven wheel 7 is rotatably installed with a fixing frame 8. The front end of the driven wheel 7 passes through the center of the fixing frame 8 and is fixedly connected to the rear end of the scraping frame 9. In the design, the transmission assembly 1 is composed of the driving motor 5, and the driving motor 5 efficiently transmits power to the driven wheel 7 through the transmission belt 6. The innovative design of the driven wheel 7 allows its front end to rotate and install the fixing frame 8. At the same time, the front end of the driven wheel 7 passes through the center of the fixing frame 8 and is fixedly connected to the rear end of the scraping frame 9. This design not only ensures the stability of the transmission but also improves the efficiency of power transmission, ensuring the smooth operation of the scraping frame 9.
[0029] Furthermore, a support frame 3 is fixedly installed at the bottom of the furnace body 2, and the bottom of the support frame 3 is fixedly connected to the upper surface of the base 4. In the design, the support frame 3 at the bottom of the furnace body 2 provides additional stability. The support frame 3 is directly fixedly installed at the bottom of the furnace body 2, and its bottom is firmly connected to the upper surface of the base 4. This design enhances the structural stability of the entire device, ensuring the stability of the furnace body 2 during high-temperature and combustion processes, and preventing displacement caused by thermal expansion or mechanical vibration.
[0030] Furthermore, the rear end of the outer shell 13 is designed with an open structure. The rear end of the outer shell 13 is fixedly connected to the front surface of the fixing frame 8. An exhaust slot 14 is installed through an opening at the front end of the lower front surface of the outer shell 13 and is connected. In the design, the rear end of the outer shell 13 is designed with an open structure, the fixed connection between the rear end of the outer shell 13 and the front surface of the fixing frame 8, and the exhaust slot 14 installed through the opening at the front end of the lower front surface of the outer shell 13 together constitute an efficient exhaust path.
[0031] Example Three
[0032] To ensure effective sediment cleaning when the device is in use, as Figure 2 , Figure 3 and Figure 4 shown, in this embodiment, the water inlet pipe 11 and the water outlet pipe 12 are connected and installed through a cylinder body 17 to a partition frame 15 on the opposite side of the outer shell 13. In the design, the water inlet pipe 11 and the water outlet pipe 12 are cleverly connected and installed through the cylinder body 17 to the partition frame 15 on the opposite side of the outer shell 13. This compact waterway design not only saves space but also improves the heat exchange efficiency, ensuring effective heat exchange between the water and the high-temperature flue gas during the heating process.
[0033] Furthermore, the heat exchange component 18 is fixedly installed inside the housing 13 on the side opposite to the smoke exhaust groove 14 with respect to the burner 10. In the design, the heat exchange component 18 is fixedly installed inside the housing 13 on the side opposite to the smoke exhaust groove 14 with respect to the burner 10. This layout enables the heat exchange component 18 to capture the heat generated during the combustion process to the greatest extent, while optimizing the path of heat transfer to the medium and enhancing the thermal efficiency of the entire device.
[0034] Furthermore, the outer diameter of the scraping frame 9 matches the inner diameter of the cylinder body 17, and the front end of the scraping frame 9 passes through the front end of the cylinder body 17 and is located above the smoke exhaust groove 14. In the design, the outer diameter of the scraping frame 9 precisely matches the inner diameter of the cylinder body 17, ensuring the smooth rotation of the scraping frame 9 inside the cylinder body 17. The front end of the scraping frame 9 passes through the front end of the cylinder body 17 and is located above the smoke exhaust groove 14. This design not only helps maintain the cleanliness of the inner wall of the cylinder body 17 but also prevents the accumulation of flue gas at the smoke exhaust groove 14, further improving the smoke exhaust efficiency.
[0035] When the utility model is in use, place the base 4 at a predetermined position and ensure that the transmission component 1 is fixed on the rear end of the upper surface of the base 4. Fix the furnace body 2 on the front end of the upper surface of the base 4, install the heat exchange component 18 inside the furnace body 2, and fixedly install the heat exchange component 18 inside the housing 13 on the side opposite to the smoke exhaust groove 14 with respect to the burner 10. Among them, the partition frame 15 adopts a spiral structure, is fixedly installed on the outside of the cylinder body 17 and is connected to the inner wall of the housing 13. Open a hole at the rear end of the upper end surface of the housing 13 of the furnace body 2 and embed and install the burner 10. Install the water inlet pipe 11 and the water outlet pipe 12 at the two holes opened at the front end of the upper end surface of the housing 13 respectively, and form a water circulation system through the partition frame 15. Ensure that the outer diameter of the scraping frame 9 matches the inner diameter of the cylinder body 17, and pass the front end of the scraping frame 9 through the front end of the cylinder body 17 and position it above the smoke exhaust groove 14. Start the drive motor 5, drive the driven wheel 7 to rotate through the transmission belt 6, and then drive the scraping frame 9 to rotate inside the cylinder body 17. Turn on the burner 10, introduce yellow phosphorus tail gas into the furnace chamber for combustion to generate high-temperature flue gas. The high-temperature flue gas contacts the heat exchange component 18 inside the furnace body 2, and transfers the heat energy to the flowing water through the cylinder body 17 and the partition frame 15 to heat the water to generate steam or hot water. The flue gas generated by the combustion is discharged through the smoke exhaust groove 14. At the same time, the scraping frame 9 cleans the inside of the cylinder body 17 during the rotation process to prevent ash accumulation. After the operation is completed, turn off the equipment according to the correct procedure and perform necessary maintenance and cleaning work.
[0036] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
Claims
1. A yellow phosphorus tail gas combustion device, comprising a base (4), a transmission assembly (1) fixedly mounted on the rear end of the upper surface of the base (4), a furnace body (2) fixedly mounted on the upper surface of the base (4) at the front end of the transmission assembly (1), and a heat exchange assembly (18) fixedly mounted on the inner side of the furnace body (2), characterized in that: The furnace body (2) comprises a shell (13), a hole is opened at the rear end of the upper end surface of the shell (13) and a burner (10) is embedded and installed therein, and two holes are opened at the front end of the upper end surface of the shell (13) and are connected to a water inlet pipe (11) and a water outlet pipe (12) respectively; The heat exchange component (18) is fixedly mounted on the inner side of the furnace body (2) below the water inlet pipe (11) and the water outlet pipe (12). The heat exchange component (18) comprises a cylinder (17). A partition frame (15) is fixedly mounted on the outer side of the cylinder (17). The partition frame (15) is designed with a spiral structure. The outer side of the partition frame (15) is fixedly connected to the inner wall of the outer shell (13). Sealing plates (16) are fixedly mounted on the front and rear ends of the cylinder (17). The outer sides of the two sealing plates (16) are fixedly connected to the inner wall of the outer shell (13). A scraper (9) is rotatably mounted on the inner side of the cylinder (17).
2. A yellow phosphorus tail gas combustion device according to claim 1, characterized in that: The transmission assembly (1) comprises a driving motor (5), a driven wheel (7) is installed at the front end of the driving motor (5) through a driving belt (6), a fixed frame (8) is rotatably installed at the front end of the driven wheel (7), and the front end of the driven wheel (7) passes through the center of the fixed frame (8) and is fixedly connected to the rear end of the scraper frame (9).
3. A yellow phosphorus tail gas combustion device according to claim 1, characterized in that: A support frame (3) is fixedly mounted on the bottom of the furnace body (2), and the bottom of the support frame (3) is fixedly connected to the upper surface of the base (4).
4. A yellow phosphorus tail gas combustion device according to claim 1, characterized in that: The rear end of the shell (13) adopts an open structure design, the rear end of the shell (13) is fixedly connected to the front of the fixing frame (8), and the front end of the lower end of the shell (13) is opened and connected to the smoke exhaust groove (14).
5. A yellow phosphorus tail gas combustion device according to claim 1, characterized in that: The water inlet pipe (11) and the water outlet pipe (12) are connected and installed via a partition frame (15) on the opposite side of the outer shell (13) through a cylinder (17).
6. A yellow phosphorus tail gas combustion device according to claim 1, characterized in that: The heat exchange component (18) is fixedly mounted on the inner side of the outer shell (13) on the side of the smoke exhaust groove (14) opposite to the burner (10).
7. A yellow phosphorus tail gas combustion device according to claim 1, characterized in that: The outer diameter of the scraper (9) matches the inner diameter of the cylinder (17), and the front end of the scraper (9) passes through the front end of the cylinder (17) and is located above the smoke exhaust groove (14).
Citation Information
Patent Citations
Yellow phosphorus tail gas combustion device
CN220567260U