Gear three-dimensional profile measuring device based on line laser scanning

By designing a three-dimensional contour measuring device based on line laser scanning, using components such as fixing mechanisms and electric lifting rods, the problem of gear shifting is easily encountered during the measurement process, and the accurate measurement of gears is achieved.

CN223021211UActive Publication Date: 2025-06-24BAIWEIYI INTELLIGENT EQUIPMENT (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422193055.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-24
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

When measuring gears, existing gear measurement devices fail to provide good fixing effects, resulting in gears being easily offset during measurement, which cannot be guaranteed to be in the center position, affecting the accuracy of measurement.

Method used

A three-dimensional contour measuring device for gears based on line laser scanning is designed, using components such as fixing mechanisms and electric lifting rods. By setting up fixing mechanisms and electric lifting rods, the gears are ensured to remain stable and in the central position during the measurement process.

Benefits of technology

A good fixing effect for gears of different sizes is achieved, ensuring the measurement accuracy of the measuring head to the gears, and providing further fixing effect through the electric lifting rod, improving the stability and accuracy of the measurement structure.

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Abstract

The utility model discloses a gear three-dimensional profile measuring device based on line laser scanning, and relates to the technical field of gear measurement, the gear three-dimensional profile measuring device comprises a base, a fixing mechanism and a fixing plate, the fixing mechanism comprises a fixing seat, a first motor and an arc-shaped plate, the fixing seat is rotatably connected to the base, the interior of the fixing seat is of a hollow structure, and the arc-shaped plate is arranged in the fixing seat. A guide groove is formed in the fixing seat, the guide groove and the interior of the fixing seat are of a communicating structure, the first motor is installed on the inner wall of the bottom of the fixing seat, the output end of the first motor is fixedly connected with a gear, a limiting groove is formed in the inner wall of the guide groove, and a limiting block is arranged on the outer wall of the arc-shaped plate. The arc-shaped plate is connected with the limiting groove in an embedded mode through the limiting block. In the use process, the gear fixing device can provide a good fixing effect for gears of different sizes, and can enable the gear to be kept at the central position of the fixing seat, thereby ensuring the accuracy of gear measurement by the measuring head.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear measurement, in particular to a three-dimensional contour measurement device for gears based on line laser scanning. Background Art

[0002] A gear refers to a mechanical element with teeth on the rim that continuously mesh to transmit motion and power. During the production and manufacturing process of gears, it is necessary to measure their contours.

[0003] After retrieval, a gear measurement device with the publication number CN202592126 includes a gear processing machine tool and a measurement component fixed to the machine tool. The measurement component further includes a measurement module fixed to the vertical working axis of the machine tool, and a control cabinet connected to both the measurement module and the machine tool.

[0004] Regarding the above-mentioned related technology, the inventor believes that when the above device measures a gear, it does not provide a good fixing effect on the gear, resulting in the gear being prone to offset during the measurement process, making it impossible to ensure its position at the center, and thus affecting the accuracy of gear measurement. Therefore, we propose a three-dimensional contour measurement device for gears based on line laser scanning. Summary of the Utility Model

[0005] In view of the problems existing in the above-mentioned existing gear measurement devices, the present utility model is proposed.

[0006] Therefore, the purpose of the present utility model is to provide a three-dimensional contour measurement device for gears based on line laser scanning, which solves the problem that the above device does not provide a good fixing effect on the gear during gear measurement, resulting in the gear being prone to offset during the measurement process, making it impossible to ensure its position at the center, and thus affecting the accuracy of gear measurement.

[0007] To achieve the above purpose, the present utility model provides the following technical solutions:

[0008] A three-dimensional contour measuring device for gears based on line laser scanning, comprising a base, a fixing mechanism and a fixing plate. The fixing mechanism includes a fixing seat, a first motor and an arc plate. The fixing seat is rotatably connected to the base. The inside of the fixing seat is a hollow structure. A guiding groove is provided on the fixing seat, and the guiding groove is in a communicating structure with the inside of the fixing seat. The first motor is installed on the bottom inner wall of the fixing seat. The output end of the first motor is fixedly connected with a gear. A limiting groove is provided on the inner wall of the guiding groove. A limiting block is provided on the outer wall of the arc plate. The arc plate is fitted and connected with the limiting groove through the limiting block. A rack is provided on the bottom outer wall of the arc plate. The arc plate is meshed and connected with the gear through the rack. A first strip-shaped groove is provided on the base. A guiding block is provided on the bottom outer wall of the fixing plate. The fixing plate is slidably connected with the first strip-shaped groove through the guiding block. A second strip-shaped groove is provided on the fixing plate. A fixing block is slidably connected in the second strip-shaped groove. A measuring head is provided on the outer wall of the fixing block.

[0009] Preferably, an installation frame is provided on the top outer wall of the base. An electric lifting rod is installed on the outer wall of the installation frame. The extending end of the electric lifting rod penetrates through the installation frame and is rotatably connected with a pressing plate.

[0010] Preferably, a plurality of supporting blocks are provided on the bottom outer wall of the base. The plurality of supporting blocks are evenly distributed at the four corners of the bottom of the base.

[0011] Preferably, a fixing shell is provided on the top outer wall of the base. The fixing seat is arranged to penetrate through the fixing shell. A first bevel gear is provided on the outer wall of the fixing seat. A second motor is provided on the outer wall of the fixing shell. The output end of the second motor penetrates into the inside of the fixing shell and is fixedly connected with a second bevel gear. The first bevel gear is meshed and connected with the second bevel gear.

[0012] Furthermore, a third motor is installed on the outer wall of the base. The output end of the third motor is fixedly connected with a first screw rod. The other end of the first screw rod is rotatably connected to the inner wall of the first strip-shaped groove. A threaded hole is provided on the guiding block. The fixing plate is threadedly connected with the first screw rod through the guiding block. A fourth motor is installed on the top outer wall of the fixing plate. The output end of the fourth motor is fixedly connected with a second screw rod. The other end of the second screw rod is rotatably connected to the inner wall of the second strip-shaped groove. The fixing block is threadedly connected with the second screw rod.

[0013] Preferably, sliding grooves are provided on the inner walls of the first strip-shaped groove and the second strip-shaped groove. Sliding blocks are provided on the outer walls of the guiding block and the fixing block. The sliding blocks are fitted and connected with the sliding grooves.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are:

[0015] 1. The utility model provides a good fixing effect for gears of different sizes by setting a fixing mechanism, and can keep the gears at the center position of the fixing seat, thereby ensuring the accuracy of the measurement of the gears by the measuring head.

[0016] 2. The utility model provides a further fixing effect for the gears from the top by setting an electric lifting rod and a pressing plate, so as to ensure that the gears are in a horizontal state, and further ensure the measurement accuracy of the gears. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0019] Figure 2 It is a schematic cross-sectional structure diagram of the fixing mechanism of the present utility model;

[0020] Figure 3 It is a schematic diagram of the base structure of the present utility model;

[0021] Figure 4 It is a schematic diagram of the fixing plate structure of the present utility model.

[0022] Description of the reference numerals:

[0023] 1. Base; 2. Fixing mechanism; 3. Fixing plate; 4. Mounting frame; 5. Electric lifting rod; 6. Pressing plate; 7. Support block; 8. Fixing seat; 9. Guide groove; 10. Limiting groove; 11. First motor; 12. Gear; 13. Arc plate; 14. Limiting block; 15. Rack; 16. Fixing shell; 17. First bevel gear; 18. Second motor; 19. Second bevel gear; 20. First strip-shaped groove; 21. Third motor; 22. First screw; 23. Guide block; 24. Second strip-shaped groove; 25. Fixing block; 26. Measuring head; 27. Fourth motor; 28. Second screw. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the following will further introduce the present utility model in detail in conjunction with the drawings.

[0025] The embodiment of the present utility model discloses a gear three-dimensional contour measurement device based on line laser scanning.

[0026] The present utility model provides a three-dimensional contour measuring device for gears based on line laser scanning as shown in Figures 1-4 and includes a base 1, a fixing mechanism 2 and a fixing plate 3. The fixing mechanism 2 includes a fixing seat 8, a first motor 11 and an arc-shaped plate 13. The fixing seat 8 is rotatably connected to the base 1. The interior of the fixing seat 8 is a hollow structure. A guiding groove 9 is formed in the fixing seat 8. The guiding groove 9 and the interior of the fixing seat 8 are in a communicating structure. The first motor 11 is installed on the bottom inner wall of the fixing seat 8. The output end of the first motor 11 is fixedly connected to a gear 12. A limiting groove 10 is formed in the inner wall of the guiding groove 9. A limiting block 14 is provided on the outer wall of the arc-shaped plate 13. The arc-shaped plate 13 is fitted and connected to the limiting groove 10 through the limiting block 14. A rack 15 is provided on the bottom outer wall of the arc-shaped plate 13. The arc-shaped plate 13 is meshed and connected to the gear 12 through the rack 15. A first strip-shaped groove 20 is formed in the base 1. A guiding block 23 is provided on the bottom outer wall of the fixing plate 3. The fixing plate 3 is slidably connected to the first strip-shaped groove 20 through the guiding block 23. A second strip-shaped groove 24 is formed in the fixing plate 3. A fixing block 25 is slidably connected in the second strip-shaped groove 24. A measuring head 26 is provided on the outer wall of the fixing block 25.

[0027] In the three-dimensional contour measuring device for gears based on line laser scanning of the present utility model, an installation frame 4 is provided on the top outer wall of the base 1. An electric lifting rod 5 is installed on the outer wall of the installation frame 4. The extending end of the electric lifting rod 5 penetrates through the installation frame 4 and is rotatably connected to a pressing disc 6, which can provide further fixing effect for the gear from the top to ensure that the gear is in a flat state, thereby improving the accuracy of the measuring structure.

[0028] In the three-dimensional contour measuring device for gears based on line laser scanning of the present utility model, a plurality of support blocks 7 are provided on the bottom outer wall of the base 1. The plurality of support blocks 7 are evenly distributed at the four corners of the bottom of the base 1, which can provide a stable supporting effect and ensure the stability of the device during use.

[0029] In the three-dimensional contour measuring device for gears based on line laser scanning of the present utility model, a fixing shell 16 is provided on the top outer wall of the base 1. The fixing seat 8 is arranged to penetrate through the fixing shell 16. A first bevel gear 17 is provided on the outer wall of the fixing seat 8. A second motor 18 is provided on the outer wall of the fixing shell 16. The output end of the second motor 18 penetrates into the interior of the fixing shell 16 and is fixedly connected to a second bevel gear 19. The first bevel gear 17 and the second bevel gear 19 are meshed and connected, and the rotation of the fixing seat 8 can be driven through the meshing connection relationship between the first bevel gear 17 and the second bevel gear 19, thereby improving the use convenience.

[0030] A three-dimensional contour measuring device for gears based on line laser scanning according to the present utility model. A third motor 21 is installed on the outer wall of a base 1. The output end of the third motor 21 is fixedly connected to a first screw rod 22. The other end of the first screw rod 22 is rotatably connected to the inner wall of a first strip-shaped groove 20. A screw hole is formed in a guide block 23. A fixing plate 3 is threadedly connected to the first screw rod 22 through the guide block 23. A fourth motor 27 is installed on the top outer wall of the fixing plate 3. The output end of the fourth motor 27 is fixedly connected to a second screw rod 28. The other end of the second screw rod 28 is rotatably connected to the inner wall of a second strip-shaped groove 24. A fixing block 25 is threadedly connected to the second screw rod 28, which can conveniently drive the position of a measuring head 26 to move, so as to conveniently measure gears of different sizes.

[0031] A three-dimensional contour measuring device for gears based on line laser scanning according to the present utility model. Sliding grooves are provided on the inner walls of the first strip-shaped groove 20 and the second strip-shaped groove 24. Sliding blocks are provided on the outer walls of the guide block 23 and the fixing block 25. The sliding blocks are fitted with the sliding grooves, which can prevent the guide block 23 from rotating following the rotation of the first screw rod 22, and can also prevent the fixing block 25 from rotating following the rotation of the second screw rod 28.

[0032] During use, first place the gear on a fixing seat 8 and ensure that an arc-shaped plate 13 is located inside the gear ring. Then start a first motor 11 to drive the gear 12 to rotate. Since the arc-shaped plate 13 is meshed with the gear 12 through a rack 15, the arc-shaped plate 13 can be driven to move until the outer wall of the arc-shaped plate 13 contacts the inner wall of the gear, so as to fix the gear and ensure that the gear is located at the center position of the fixing seat 8. Then start an electric lifting rod 5 to drive a pressing plate 6 to descend, providing a further fixing effect for the gear from the top to ensure that the gear is in a horizontal state, thereby ensuring the measurement accuracy of the gear. Then start the third motor 21 and the fourth motor 27 respectively to drive the first screw rod 22 and the second screw rod 28 to rotate. Since the fixing plate 3 is threadedly connected to the first screw rod 22 through the guide block 23 and the fixing block 25 is threadedly connected to the second screw rod 28, the positions of the fixing plate 3 and the fixing block 25 can be adjusted, and thus the position of the measuring head 26 can be adjusted until it is adjusted to a suitable position. Then start a second motor 18 to drive a second bevel gear 19 to rotate. Since a first bevel gear 17 is meshed with the second bevel gear 19, the fixing seat 8 can be driven to rotate, so as to drive the gear to rotate, and further facilitate the measurement of the gear by the measuring head 26.

[0033] Only some exemplary embodiments of the present utility model are described by way of illustration. Undoubtedly, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present utility model. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present utility model.

Claims

1. A gear three-dimensional profile measuring device based on line laser scanning, comprising a base (1), a fixing mechanism (2) and a fixing plate (3), characterized in that: The fixing mechanism (2) comprises a fixing seat (8), a first motor (11) and an arc-shaped plate (13); the fixing seat (8) is rotatably connected to the base (1); the interior of the fixing seat (8) is a hollow structure; a guide groove (9) is provided on the fixing seat (8); the guide groove (9) and the interior of the fixing seat (8) are in a communicating structure; the first motor (11) is mounted on the bottom inner wall of the fixing seat (8); the output end of the first motor (11) is fixedly connected to a gear (12); a limiting groove (10) is provided on the inner wall of the guide groove (9); a limiting block (14) is provided on the outer wall of the arc-shaped plate (13); the arc-shaped plate (13) The arc plate (13) is connected to the limit groove (10) by a limit block (14), a rack (15) is provided on the bottom outer wall of the arc plate (13), and the arc plate (13) is meshed with the gear (12) through the rack (15). The base (1) is provided with a first strip groove (20), and the bottom outer wall of the fixed plate (3) is provided with a guide block (23). The fixed plate (3) is slidably connected to the first strip groove (20) through the guide block (23). The fixed plate (3) is provided with a second strip groove (24), and a fixed block (25) is slidably connected in the second strip groove (24). A measuring head (26) is provided on the outer wall of the fixed block (25).

2. The gear three-dimensional profile measuring device based on line laser scanning according to claim 1 is characterized in that: A mounting frame (4) is provided on the top outer wall of the base (1), an electric lifting rod (5) is installed on the outer wall of the mounting frame (4), and an extended end of the electric lifting rod (5) passes through the mounting frame (4) and is rotatably connected to a pressure plate (6).

3. The gear three-dimensional profile measuring device based on line laser scanning according to claim 1 is characterized in that: A plurality of support blocks (7) are arranged on the outer wall of the bottom of the base (1), and the plurality of support blocks (7) are evenly distributed at the four corners of the bottom of the base (1).

4. The gear three-dimensional profile measuring device based on line laser scanning according to claim 1, characterized in that: A fixing shell (16) is provided on the top outer wall of the base (1); the fixing seat (8) is arranged to penetrate the fixing shell (16); a first bevel gear (17) is provided on the outer wall of the fixing seat (8); a second motor (18) is provided on the outer wall of the fixing shell (16); an output end of the second motor (18) penetrates into the interior of the fixing shell (16) and is fixedly connected to a second bevel gear (19); the first bevel gear (17) is meshedly connected with the second bevel gear (19).

5. The gear three-dimensional profile measuring device based on line laser scanning according to claim 1, characterized in that: A third motor (21) is mounted on the outer wall of the base (1); the output end of the third motor (21) is fixedly connected to a first screw rod (22); the other end of the first screw rod (22) is rotatably connected to the inner wall of the first strip-shaped groove (20); a screw hole is provided on the guide block (23); the fixed plate (3) is threadedly connected to the first screw rod (22) via the guide block (23); a fourth motor (27) is mounted on the top outer wall of the fixed plate (3); the output end of the fourth motor (27) is fixedly connected to a second screw rod (28); the other end of the second screw rod (28) is rotatably connected to the inner wall of the second strip-shaped groove (24); and the fixed block (25) is threadedly connected to the second screw rod (28).

6. The gear three-dimensional profile measuring device based on line laser scanning according to claim 5 is characterized in that: The inner walls of the first strip-shaped groove (20) and the second strip-shaped groove (24) are both provided with sliding grooves, and the outer walls of the guide block (23) and the fixed block (25) are provided with sliding blocks, and the sliding blocks are engaged with the sliding grooves.