Lithium battery visual inspection and size measurement mechanism
By designing movable detection components and ranging sensors in the lithium battery measurement mechanism, the problem of inaccurate detection of lithium battery thickness is solved, the measurement accuracy is improved, and the accuracy of lithium battery size measurement is ensured.
Patent Information
- Application Number
- CN202421883996.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-05
AI Technical Summary
When the existing lithium battery measurement mechanism detects the size of the lithium battery, it is inconvenient for the clamp of the lithium battery to clamp the lithium battery, resulting in inaccurate thickness detection and affecting the measurement accuracy.
A lithium battery visual inspection and dimensional measurement mechanism is designed, including a detection box and a detection mechanism. A movable detection component is provided in the detection mechanism, and a distance measuring sensor is installed on the detection component. Through the cooperation of the electric slide rail and the driving component, multi-point detection of the thickness of the lithium battery is realized.
Through the design of this mechanism, the accuracy of lithium battery measurement is improved, the accuracy of lithium battery thickness detection is ensured, and measurement errors caused by fixture clamping are avoided.
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Figure CN223021950U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of lithium battery detection, and particularly relates to a visual detection and size measurement mechanism for lithium batteries. Background Art
[0002] Lithium-ion battery: It is a secondary battery (rechargeable battery), commonly known as a lithium battery. It mainly works by the movement of lithium ions between the positive and negative electrodes. When producing lithium batteries, a visual detection device is required to detect the full size of the lithium batteries to ensure the ex-factory quality of the lithium batteries and avoid defective products leaving the factory. The visual detection device uses a machine to replace the human eye for measurement and judgment. Visual detection refers to converting the captured target into an image signal through machine vision products (such as industrial cameras, etc.), transmitting it to a dedicated image processing system, and converting it into a digital signal according to information such as pixel distribution, brightness, and color; the image system performs various operations on these signals to extract the features of the target, and then discriminates the product quality.
[0003] When the existing measurement mechanism is measuring, it is necessary to clamp and fix the lithium battery. However, since it is inconvenient to detect the thickness of the lithium battery when it is clamped by the fixture, the accuracy of the lithium battery size measurement is affected. Summary of the Utility Model
[0004] In order to improve the problem of inaccurate size measurement during the detection of the existing lithium battery measurement mechanism, this application provides a visual detection and size measurement mechanism for lithium batteries.
[0005] This application provides a visual detection and size measurement mechanism for lithium batteries, including a detection box and a detection mechanism installed inside the detection box. The inner wall of the top of the detection box is fixedly connected with a CCD visual detector, and the CCD visual detector is located directly above the detection mechanism. The detection mechanism includes a measurement box fixedly connected to the inner wall of the bottom of the detection box, and a U-shaped seat is fixedly connected to the inner wall of the bottom of the measurement box. There are two symmetrically arranged electric slide rails I on the inner wall of the bottom of the measurement box, and a detection component for detecting the thickness of the lithium battery is arranged on both of the two electric slide rails I.
[0006] With the above structure, by setting a detection mechanism in the detection box, it is convenient to fix and detect the lithium battery. The CCD visual detector can detect the appearance of the lithium battery. The U-shaped seat arranged in the measurement box is convenient for auxiliary fixation of the lithium battery. The setting of the electric slide rail I is convenient for driving the detection component to move. When the detection component moves, it directly detects the thickness of the lithium battery at multiple positions.
[0007] The detection component includes a support seat slidably connected to the electric slide rail I, and a sliding frame is slidably connected to the outer wall of the support seat.
[0008] With the above structure, the movement of the support base is conveniently and directly driven by the setting of the electric slide rail 1, and the sliding frame can slide and adjust on the support base.
[0009] A distance measuring sensor is fixedly connected to the outer wall of one side of the sliding frame, a driving component is installed on the inner wall of the sliding frame, an electric slide rail 3 is fixedly connected to the outer wall of one side of the support base, and the sliding frame is slidably connected to the electric slide rail 3.
[0010] With the above structure, the thickness of the lithium battery can be conveniently and directly detected through the setting of the distance measuring sensor, and the position of the sliding frame can be conveniently adjusted through the setting of the electric slide rail 3, so as to conveniently adjust the position of the distance measuring sensor.
[0011] The driving component includes a driving tube fixedly connected to the sliding frame, and a driving column is slidably connected to the inner wall of the driving tube. A rubber protrusion in contact with the lithium battery is fixedly connected to the outer wall of the bottom of the driving column.
[0012] With the above structure, the surface of the lithium battery is conveniently protected by the rubber protrusion on the driving column, and the driving tube is convenient for sliding and installing the driving column.
[0013] A contact switch is fixedly connected to the inner wall of the top of the driving tube, and the contact switch and the driving column are fixedly connected by the same spring.
[0014] With the above structure, the contact switch is directly triggered when the spring in the driving tube is compressed, so as to conveniently start the distance measuring sensor and stop the electric slide rail 3.
[0015] Two rectangular openings for installing the electric slide rail 1 are opened on the inner wall of the bottom of the measuring box, and electric slide rails 2 are fixedly connected to the outer walls of both sides of the measuring box.
[0016] With the above structure, the electric slide rail 1 can be conveniently and hiddenly installed through the opening of the rectangular opening, so as to avoid the protrusion of the electric slide rail 1 affecting the detection of the battery thickness.
[0017] A pressing seat is slidably connected to the inner wall of the measuring box, and the pressing seat is slidably connected to the two electric slide rails 2.
[0018] With the above structure, the position of the pressing seat can be conveniently adjusted through the setting of the electric slide rail 2, so as to conveniently press the lithium battery.
[0019] Two cabinet doors are hinged to the outer wall of one side of the detection box, a control panel is fixedly connected to the outer wall of one side of the detection box, and the control panel is electrically connected to the CCD vision detector, the electric slide rail 1, the electric slide rail 2, the electric slide rail 3, the distance measuring sensor and the contact switch.
[0020] With the above structure, it is convenient to control the electrical components in the measuring device through the settings of the control panel.
[0021] In summary, the beneficial effects of this application are as follows:
[0022] 1. In this application, two movable detection components are arranged in the detection mechanism. The arrangement of the detection components facilitates the detection of the thickness of the lithium battery in the measurement box. The ranging sensor arranged on the sliding frame in the detection component can directly detect the thickness of the lithium battery. The arrangement of the electric slide rail three and the driving component facilitates the adjustment of the position of the ranging sensor, thereby improving the measurement accuracy of the lithium battery measurement mechanism.
[0023] 2. In this application, a driving column and a contact switch are arranged in the driving component. When the rubber protrusion on the driving column contacts the lithium battery, the sliding frame stops descending. At this time, the ranging sensor can directly measure the thickness of the lithium battery, improving the accuracy of the detection results of the detection component. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 is the overall schematic diagram of this application;
[0025] Figure 2 is the front view schematic diagram of this application;
[0026] Figure 3 is the schematic diagram of the measurement mechanism of this application;
[0027] Figure 4 is the schematic diagram of the detection component of this application;
[0028] Figure 5 is the cross-sectional view schematic diagram of the driving component of this application.
[0029] Description of the reference numerals: 1, detection box; 2, box door; 3, control panel; 4, CCD vision detector; 5, detection mechanism; 6, measurement box; 7, U-shaped seat; 8, electric slide rail one; 9, detection component; 10, electric slide rail two; 11, pressing seat; 12, support seat; 13, electric slide rail three; 14, sliding frame; 15, driving component; 16, ranging sensor; 17, driving tube; 18, contact switch; 19, spring; 20, driving column; 21, rubber protrusion. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] The following is a further detailed description of this application in combination with the attached Figures 1-5 drawings.
[0031] Please refer to Figures 1-3, A vision detection and size measurement mechanism for a lithium battery, including a detection box 1 and a detection mechanism 5 installed inside the detection box 1. A CCD vision detector 4 is fixedly connected to the inner wall of the top of the detection box 1, and the CCD vision detector 4 is located directly above the detection mechanism 5. The detection mechanism 5 includes a measurement box 6 fixedly connected to the inner wall of the bottom of the detection box 1, and a U-shaped seat 7 is fixedly connected to the inner wall of the bottom of the measurement box 6. Two symmetrically arranged electric slide rails 8 are provided on the inner wall of the bottom of the measurement box 6, and detection components 9 for detecting the thickness of the lithium battery are provided on both of the two electric slide rails 8.
[0032] During use, by setting the detection mechanism 5 in the detection box 1, it is convenient to fixedly detect the lithium battery. The CCD vision detector 4 can detect the appearance of the lithium battery. The U-shaped seat 7 provided in the measurement box 6 is convenient for auxiliary fixation of the lithium battery. The setting of the electric slide rail 8 is convenient for driving the movement of the detection component 9. When the detection component 9 moves, it directly detects the thickness at multiple positions of the lithium battery.
[0033] Refer to Figure 4 , The detection component 9 includes a support seat 12 slidably connected to the electric slide rail 8, and a sliding frame 14 is slidably connected to the outer wall of the support seat 12. The setting of the electric slide rail 8 is convenient for directly driving the movement of the support seat 12, and the sliding frame 14 can be slidably adjusted on the support seat 12.
[0034] Refer to Figure 4 , A distance measuring sensor 16 is fixedly connected to the outer wall of one side of the sliding frame 14, a driving component 15 is installed on the inner wall of the sliding frame 14, an electric slide rail 13 is fixedly connected to the outer wall of one side of the support seat 12, and the sliding frame 14 is slidably connected to the electric slide rail 13. The setting of the distance measuring sensor 16 is convenient for directly detecting the thickness of the lithium battery. The setting of the electric slide rail 13 is convenient for adjusting the position of the sliding frame 14, thereby facilitating the adjustment of the position of the distance measuring sensor 16.
[0035] Refer to Figures 4-5 , The driving component 15 includes a driving tube 17 fixedly connected to the sliding frame 14, and a driving column 20 is slidably connected to the inner wall of the driving tube 17. A rubber protrusion 21 in contact with the lithium battery is fixedly connected to the outer wall of the bottom of the driving column 20. By directly contacting the lithium battery with the rubber protrusion 21 on the driving column 20, it is convenient to protect the surface of the lithium battery. The setting of the driving tube 17 is convenient for slidably installing the driving column 20.
[0036] Refer to Figure 5 , A contact switch 18 is fixedly connected to the inner wall of the top of the driving tube 17, and the contact switch 18 and the driving column 20 are fixedly connected by the same spring 19. When the spring 19 in the driving tube 17 is compressed, it directly triggers the contact switch 18, thereby facilitating the activation of the distance measuring sensor 16 and the stop of the electric slide rail 13.
[0037] Referring to Figure 3 , two rectangular openings for installing the first electric slide rail 8 are formed in the inner wall of the bottom of the measuring box 6, and the second electric slide rails 10 are fixedly connected to the outer walls on both sides of the measuring box 6. The formation of the rectangular openings facilitates the concealed installation of the first electric slide rail 8, thereby preventing the protrusion of the first electric slide rail 8 from affecting the detection of the battery thickness.
[0038] Referring to Figure 3 , a pressing seat 11 is slidably connected to the inner wall of the measuring box 6, and the pressing seat 11 is slidably connected to the two second electric slide rails 10. The arrangement of the second electric slide rails 10 facilitates the adjustment of the position of the pressing seat 11, thereby facilitating the pressing of the lithium battery.
[0039] Referring to Figure 1 , two box doors 2 are hinged to the outer wall of one side of the detection box 1, and a control panel 3 is fixedly connected to the outer wall of one side of the detection box 1, and the control panel 3 is electrically connected to the CCD vision detector 4, the first electric slide rail 8, the second electric slide rails 10, the third electric slide rail 13, the ranging sensor 16 and the contact switch 18. The arrangement of the control panel 3 facilitates the control of the electrical components in the measuring device.
[0040] The implementation principle of this application is as follows: During use, the lithium battery to be detected is placed on the measuring box 6. At the same time, the second electric slide rail 10 is activated to directly drive the pressing seat 11 to move. When the pressing seat 11 moves towards the U-shaped seat 7, the lithium battery is directly pressed. After the lithium battery is pressed, the CCD vision detector 4 directly detects the appearance of the lithium battery. When it is necessary to detect the thickness of the lithium battery, the third electric slide rail 13 directly drives the sliding frame 14 to move downward. When the sliding frame 14 moves downward, the rubber protrusion 21 in the driving assembly 15 contacts the lithium battery. At this time, the driving column 20 compresses the spring 19. When the spring 19 is compressed, the contact switch 18 is directly triggered. When the contact switch 18 is triggered, the third electric slide rail 13 stops operating. At this time, the ranging sensor 16 detects the thickness of the lithium battery. The arrangement of the first electric slide rail 8 facilitates the driving of the support seat 12 to move, and by adjusting the position of the support seat 12, it is convenient to detect the thickness of multiple positions of the lithium battery.
[0041] The above are all the preferred embodiments of this application. The protection scope of this application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.
Claims
1. A lithium battery visual inspection and dimension measurement mechanism, comprising an inspection box (1) and an inspection mechanism (5) installed inside the inspection box (1), characterized in that: The top inner wall of the detection box (1) is fixedly connected to a CCD visual detector (4), and the CCD visual detector (4) is located directly above a detection mechanism (5). The detection mechanism (5) comprises a measuring box (6) fixedly connected to the bottom inner wall of the detection box (1), and the bottom inner wall of the measuring box (6) is fixedly connected to a U-shaped seat (7). The bottom inner wall of the measuring box (6) is provided with two symmetrically arranged electric slide rails (8), and both electric slide rails (8) are provided with a detection component (9) for detecting the thickness of the lithium battery.
2. A lithium battery visual inspection and size measurement mechanism according to claim 1, characterized in that: The detection assembly (9) comprises a support seat (12) slidably connected to an electric slide rail (8), and an outer wall of the support seat (12) is slidably connected to a sliding frame (14).
3. A lithium battery visual inspection and size measurement mechanism according to claim 2, characterized in that: A distance measuring sensor (16) is fixedly connected to an outer wall of one side of the sliding frame (14), a driving assembly (15) is installed on an inner wall of the sliding frame (14), an electric slide rail three (13) is fixedly connected to an outer wall of one side of the support seat (12), and the sliding frame (14) is slidably connected to the electric slide rail three (13).
4. A lithium battery visual inspection and size measurement mechanism according to claim 3, characterized in that: The driving assembly (15) comprises a driving tube (17) fixedly connected to the sliding frame (14), and a driving column (20) is slidably connected to the inner wall of the driving tube (17), and a rubber protrusion (21) in contact with the lithium battery is fixedly connected to the outer wall of the bottom of the driving column (20).
5. A lithium battery visual inspection and size measurement mechanism according to claim 4, characterized in that: A contact switch (18) is fixedly connected to the inner wall of the top of the driving tube (17), and a spring (19) is fixedly connected between the contact switch (18) and the driving column (20).
6. A lithium battery visual inspection and size measurement mechanism according to claim 5, characterized in that: The bottom inner wall of the measuring box (6) is provided with two rectangular openings for installing the electric slide rail 1 (8), and the outer walls on both sides of the measuring box (6) are fixedly connected to the electric slide rail 2 (10).
7. A lithium battery visual inspection and size measurement mechanism according to claim 6, characterized in that: The inner wall of the measuring box (6) is slidably connected to a clamping seat (11), and the clamping seat (11) is slidably connected to two electric slide rails (10).
8. A lithium battery visual inspection and size measurement mechanism according to claim 7, characterized in that: One side outer wall of the detection box (1) is hinged with two box doors (2), and one side outer wall of the detection box (1) is fixedly connected with a control panel (3), and the control panel (3) is electrically connected to a CCD visual detector (4), an electric slide rail 1 (8), an electric slide rail 2 (10), an electric slide rail 3 (13), a distance sensor (16) and a contact switch (18).