Product appearance visual inspection device
By designing a product appearance visual inspection device with an annular frame, bevel gear and roller disk structure, the problem of multi-hedral object detection requires multiple flips, and fast and stable multi-faceted inspection is achieved, reducing the risk of item damage.
Patent Information
- Application Number
- CN202422147695.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-03
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-03
AI Technical Summary
In the prior art, when detecting the appearance of multihedral items, staff need to flip the items multiple times so that each side can be scanned and analyzed, resulting in a long detection time, which is not conducive to the detection of a large number of items, and increases the chance of item damage.
A product appearance visual detection device is designed, and by setting up structures such as an annular frame, first bevel gear, roller disc, etc., the multi-faceted angle adjustment and detection of the product to be inspected is realized, avoiding repeated disassembly and flipping of the items.
The device can perform fine angle adjustment detection on polyhedral items at one time, significantly shortening the detection time, reducing the chance of item damage, and improving the clamping stability of products with different appearances.
Smart Images

Figure CN223021969U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of article appearance detection devices, in particular to a product appearance visual detection device. Background Technique
[0002] With the development of visual detection technology, the appearance detection of products has gradually changed from manual detection to visual detection, which can effectively improve the detection quality and efficiency.
[0003] After retrieval, the Chinese patent publication number: CN217638749U discloses a Chinese patent for a product appearance detection vision robot, which is provided with a slide rail, a reciprocating lead screw, an adjustable support member and multiple cameras installed on the adjustable support member above the detection table board. After the item to be detected is placed on the detection table board, the reciprocating lead screw rotates under the action of an external force to control the adjustable support member to move back and forth, so that the cameras scan the surface of the item to be detected, and through the analysis of the controller, when a defect on the surface of the item is detected, an alarm is issued through the alarm. Compared with manual detection of the item appearance, the detection efficiency is improved and the error rate is reduced.
[0004] The above device has the following defects. When detecting the appearance of a polyhedron item, it is necessary for the staff to flip the item multiple times in order to scan and analyze each side of the item. In this way, it takes a long time, which is not conducive to the appearance detection of a large number of items, and flipping the item multiple times increases the probability of item damage. Therefore, a product appearance visual detection device is proposed to solve the above problems. Summary of the Invention
[0005] In order to make up for the above deficiencies, the utility model provides a product appearance visual detection device, aiming to improve the problem that in the prior art, when detecting the appearance of a polyhedron item, it is necessary for the staff to flip the item multiple times in order to scan and analyze each side of the item. In this way, it takes a long time, which is not conducive to the appearance detection of a large number of items, and flipping the item multiple times increases the probability of item damage.
[0006] To achieve the above object, the present utility model adopts the following technical solutions: A visual inspection device for the appearance of a product, including a frame, characterized in that: a detection lens is fixedly connected to the outer wall of the top of the frame, a driving machine is fixedly connected to the outer wall of one side of the frame, an adjusting mechanism is arranged on the driving machine, an auxiliary mechanism is arranged on the adjusting mechanism, a bearing frame is arranged on the adjusting mechanism, the bearing frame is fixedly connected to the outer wall of one side of the driving machine, the outer wall of the bearing frame away from the driving machine is rotatably connected to an annular frame through a bearing, the annular frame is fixedly connected to a rotating rod, the output end of the driving machine is fixedly connected to the rotating rod through a coupling, a first bevel gear is fixedly connected to the rotating rod, a second bevel gear is meshed with the first bevel gear, a straight rod is fixedly connected to the inner ring of the second bevel gear, a rolling disc is fixedly connected to the straight rod, a movable frame is rollingly connected to the rolling disc, and a clamp frame is fixedly connected to the inner wall of the side surface of the movable frame.
[0007] As a further description of the above technical solution: The auxiliary mechanism includes a dial, the dial is slidably connected to the inner walls of both sides of the clamp frame, a clamping tooth is fixedly connected to the outer wall of the bottom of the dial, an arc tooth is hinged to the outer wall of one side of the clamping tooth, and a telescopic spring is fixedly connected to the outer wall of one side of the dial.
[0008] As a further description of the above technical solution: The rotating rod penetrates through the inner wall of one side of the annular frame, and the rotating rod is rotatably connected to the outer wall of one side of the annular frame through a bearing.
[0009] As a further description of the above technical solution: The two ends of the straight rod are rotatably connected to the inner walls of both sides of the annular frame through bearings, and the movable frame is rotatably connected to the inner wall of one side of the annular frame through a bearing.
[0010] As a further description of the above technical solution: A frosted pad is fixedly connected to the outer wall of the side surface of the movable frame.
[0011] As a further description of the above technical solution: An indication mark is provided on the outer wall of one side of the dial.
[0012] As a further description of the above technical solution: There are several arc teeth, and several arc teeth are respectively symmetrically hinged to the outer wall of the side surface of the clamping tooth, and the end of the telescopic spring away from the dial is fixedly connected to the inner wall of one side of the clamp frame.
[0013] As a further description of the above technical solution: An operation panel is fixedly connected to the outer wall of one side of the frame.
[0014] The present utility model has the following beneficial effects:
[0015] 1. In the utility model, by setting up the annular frame, the first bevel gear, the roller and other structures, the product to be inspected does not need to be repeatedly disassembled, and the angles of multiple sides of the product can be finely adjusted for inspection at one time, which improves the appearance inspection of polyhedral objects. When the staff needs to flip the objects many times, so as to scan and analyze each side of the objects, this method takes a long time, which is not conducive to the appearance inspection of a large number of objects, and flipping the objects many times increases the probability of damage to the objects.
[0016] 2. In the utility model, by providing structures such as a paddle, clamping teeth, and arc-shaped teeth, the arc-shaped teeth are strain-adjusted to adjust the clamping direction according to the surface shapes of the products to be tested. This improves the problem that when traditional fixed clamps clamp products with different appearances, there is a large gap between the clamping teeth and the products, resulting in an insufficient clamping surface that is easy to loosen and fall off when the angle is rotated, causing the product to fall and be damaged. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall main view of a product appearance visual inspection device proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the overall side view of a product appearance visual inspection device proposed by the utility model;
[0019] Figure 3 A schematic diagram of an adjustment mechanism of a product appearance visual inspection device proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of an auxiliary mechanism of a product appearance visual inspection device proposed by the utility model.
[0021] Legend:
[0022] 1. Frame; 2. Operation panel; 3. Detection lens; 31. Driving machine; 4. Adjustment mechanism; 41. Bearing frame; 42. Ring frame; 43. Rotating rod; 44. First bevel gear; 441. Second bevel gear; 442. Straight rod; 45. Roller; 46. Movable frame; 47. Clamp frame; 5. Auxiliary mechanism; 51. Pick; 52. Clamping teeth; 53. Arc teeth; 54. Telescopic spring. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] ReferenceFigures 1 - 3 , an embodiment provided by the present utility model: a product appearance vision detection device, including a frame 1, a detection lens 3 is fixedly connected to the outer wall of the top of the frame 1, and a driving machine 31 is fixedly connected to the outer wall of one side of the frame 1. By setting the driving machine 31 to drive the rotating rod 43 to rotate and start and stop, the turning angle of the annular frame 42 is adjusted. An adjusting mechanism 4 is arranged on the driving machine 31, an auxiliary mechanism 5 is arranged on the adjusting mechanism 4, a bearing frame 41 is arranged on the adjusting mechanism 4, the bearing frame 41 is fixedly connected to the outer wall of one side of the driving machine 31, and the outer wall of the side of the bearing frame 41 away from the driving machine 31 is rotatably connected to an annular frame 42 through a bearing. The annular frame 42 is fixedly connected to the rotating rod 43, the output end of the driving machine 31 is fixedly connected to the rotating rod 43 through a coupling, a first bevel gear 44 is fixedly connected to the rotating rod 43, and a second bevel gear 441 is meshed with the first bevel gear 44. The inner ring of the second bevel gear 441 is fixedly connected to a straight rod 442, and a rolling disc 45 is fixedly connected to the straight rod 442. By setting the rolling disc 45 to rotate to drive the movable frame 46 to adjust the rotation angle, the movable frame 46 is rollingly connected to the rolling disc 45, and a clamp frame 47 is fixedly connected to the inner wall of the side of the movable frame 46. By setting the clamp frame 47, the product to be detected is clamped and fixed.
[0025] Refer to Figures 2 - 3 , the rotating rod 43 penetrates the inner wall of one side of the annular frame 42, and the rotating rod 43 is rotatably connected to the outer wall of one side of the annular frame 42 through a bearing. The two ends of the straight rod 442 are rotatably connected to the inner walls of both sides of the annular frame 42 through bearings, and the movable frame 46 is rotatably connected to the inner wall of one side of the annular frame 42 through a bearing. A grinding pad is fixedly connected to the outer wall of the side of the movable frame 46. By setting the grinding pad, the rolling friction between the movable frame 46 and the rolling disc 45 is increased, preventing the problem of slipping between the movable frame 46 and the rolling disc 45 when the movable frame 46 rotates. An operation panel 2 is fixedly connected to the outer wall of one side of the frame 1. By setting the operation panel 2, the driving machine 31 is controlled to start and stop.
[0026] Refer to Figures 3 - 4, the auxiliary mechanism 5 includes a paddle 51. The paddle 51 is slidably connected to the inner walls on both sides of the fixture frame 47. A clamping tooth 52 is fixedly connected to the outer wall at the bottom of the paddle 51. An arc-shaped tooth 53 is hinged to the outer wall on one side of the clamping tooth 52. By setting the arc-shaped tooth 53, the angle can be adjusted according to the different concave and convex surfaces of the product to be detected for clamping, reducing the problem that the middle gap is relatively large when the fixed clamping head is clamped, which is likely to cause insufficient friction between the clamps and result in loosening and falling off. A telescopic spring 54 is fixedly connected to the outer wall on one side of the paddle 51. By setting the paddle 51, it is convenient for personnel to drag and operate. An indication mark is provided on the outer wall on one side of the paddle 51. There are several arc-shaped teeth 53, and several arc-shaped teeth 53 are symmetrically hinged to the outer wall on the side of the clamping tooth 52 respectively. The end of the telescopic spring 54 away from the paddle 51 is fixedly connected to the inner wall on one side of the fixture frame 47. By setting the telescopic spring 54, a continuous thrust is generated on the arc-shaped tooth 53 to prevent jitter from easily occurring when the product rotates and adjusts the angle, and to prevent loosening and falling off during rigid clamping.
[0027] Working principle: By starting the driving machine 31, the rotating rod 43 rotates. The rotation of the rotating rod 43 drives the annular frame 42 to rotate, adjusting the angle of the product on the fixture frame 47 so that the detection lens 3 can perform real-time detection. At the same time, the rotation of the rotating rod 43 drives the first bevel gear 44 to rotate. The rotation of the first bevel gear 44 drives the second bevel gear 441 to rotate. The rotation of the second bevel gear 441 drives the straight rod 442 to rotate. The rotation of the straight rod 442 drives the roller disc 45 to rotate. The rotation of the roller disc 45 drives the movable frame 46 to rotate. The rotation of the movable frame 46 drives the product on the fixture frame 47 to perform a lateral angle adjustment, enabling the detection lens 3 to detect the side of the product while detecting the angle. After the detection is completed, by pulling the paddle 51 and the telescopic spring 54, the clamping tooth 52 is moved to adjust the movement of the arc-shaped tooth 53 away from the product, facilitating the removal and replacement of a new product to be detected. For the outer surface shapes of different products to be detected, place them on the arc-shaped tooth 53 and then release the paddle 51, so that the arc-shaped tooth 53 adjusts the angle according to the concave and convex shape of the outer surface of the product for clamping.
[0028] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A product appearance visual inspection device, comprising a frame (1), characterized in that: A detection lens (3) is fixedly connected to the top outer wall of the frame (1); a driving machine (31) is fixedly connected to the outer wall of one side of the frame (1); an adjustment mechanism (4) is provided on the driving machine (31); an auxiliary mechanism (5) is provided on the adjustment mechanism (4); a bearing frame (41) is fixedly connected to the outer wall of one side of the driving machine (31); an outer wall of the bearing frame (41) on the side away from the driving machine (31) is rotatably connected to an annular frame (42) via a bearing; the annular frame (42) is fixedly connected to the outer wall of the bearing frame (41) on the side away from the driving machine (31); The output end of the driving machine (31) is fixedly connected to the rotating rod (43) via a coupling, the rotating rod (43) is fixedly connected to a first bevel gear (44), the first bevel gear (44) is meshingly connected to a second bevel gear (441), the inner ring of the second bevel gear (441) is fixedly connected to a straight rod (442), the straight rod (442) is fixedly connected to a roller (45), the roller (45) is rollingly connected to a movable frame (46), and the inner wall of the side of the movable frame (46) is fixedly connected to a clamp frame (47).
2. A product appearance visual inspection device according to claim 1, characterized in that: The auxiliary mechanism (5) comprises a paddle (51), wherein the paddle (51) is slidably connected to the inner walls on both sides of the clamp frame (47), a clamping tooth (52) is fixedly connected to the outer wall at the bottom of the paddle (51), an arc-shaped tooth (53) is hingedly connected to the outer wall on one side of the clamping tooth (52), and a telescopic spring (54) is fixedly connected to the outer wall on one side of the paddle (51).
3. A product appearance visual inspection device according to claim 1, characterized in that: The rotating rod (43) passes through an inner wall of one side of the annular frame (42), and the rotating rod (43) is rotatably connected to an outer wall of one side of the annular frame (42) via a bearing.
4. A product appearance visual inspection device according to claim 1, characterized in that: The two ends of the straight rod (442) are rotatably connected to the inner walls of both sides of the annular frame (42) via bearings, and the movable frame (46) is rotatably connected to the inner wall of one side of the annular frame (42) via bearings.
5. The product appearance visual inspection device according to claim 1, characterized in that: A grinding pad is fixedly connected to the side outer wall of the movable frame (46).
6. A product appearance visual inspection device according to claim 2, characterized in that: An indication mark is provided on one side outer wall of the plectrum (51).
7. A product appearance visual inspection device according to claim 2, characterized in that: There are a plurality of arc-shaped teeth (53), and the plurality of arc-shaped teeth (53) are symmetrically hinged on the side outer walls of the clamping teeth (52), and one end of the telescopic spring (54) away from the paddle (51) is fixedly connected to an inner wall of one side of the clamp frame (47).
8. The product appearance visual inspection device according to claim 1, characterized in that: An operation panel (2) is fixedly connected to an outer wall of one side of the frame (1).
Citation Information
Patent Citations
Product appearance detection visual robot
CN217638749U