Roller type detection light source
By designing a roller-type detection light source, using a transparent diffuser cylinder to bond and rotate with the electrode foil, and combining the vertical light of the linear light source component, the problem of degradation of detection accuracy caused by the suspension movement of the electrode foil is solved, and a high-precision detection effect is achieved.
Patent Information
- Application Number
- CN202422103404.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, when the linear light source detects the electrode foil, the detection accuracy decreases and blurs due to the suspension movement of the electrode foil.
A roller-type detection light source is designed, including a light source main seat, a linear light source assembly, a transparent diffuser cylinder and a connecting bearing. The transparent diffuser cylinder rotates freely with the light source main seat, and the linear light source assembly is always perpendicular, and is detected by the electrode foil in contact with the transparent diffuser cylinder.
Accurate detection of the electrode foil is achieved, and the jumping error caused by the suspended movement of the electrode foil is avoided, and the stability and accuracy of the detection are improved.
Smart Images

Figure CN223021976U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection light sources, and particularly relates to a roll type detection light source. Background Art
[0002] For detecting electrode foils, currently ordinary instruments are used. The main detections include whether there are damages or holes on the electrode foils and whether there are scratches on the coating. The existing technology uses ordinary linear light sources. The problems are as follows: When the light of the light source irradiates on the electrode foil, as the electrode foil moves forward continuously, the electrode foil at the detection part is suspended, so the electrode foil will keep jumping, resulting in a decrease in detection accuracy and even sometimes a blurred detection situation. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the above-mentioned defects in the prior art and provide a roll type detection light source, which can accurately detect the electrode foil and will not generate errors due to the jumping caused by the suspended movement of the electrode foil.
[0004] To achieve the above purpose, the utility model provides a roll type detection light source, including:
[0005] A light source main seat, the light source main seat includes two symmetrically arranged side plates, both ends of the two side plates are respectively connected with a first roll fixing seat and a second roll fixing seat, there are connecting parts on the first roll fixing seat and the second roll fixing seat, and a light outlet is formed on the two side plates;
[0006] A linear light source assembly fixed on the two side plates, an air cooling structure is arranged on the linear light source assembly, and a condenser rod is arranged between the linear light source assembly and the light outlet;
[0007] A transparent diffuser tube, the transparent diffuser tube is a hollow cylindrical structure, and the transparent diffuser tube is sleeved outside the two side plates and wraps the light source assembly;
[0008] A connecting bearing, the inner side of the connecting bearing is connected with the connecting part, and the outer side of the bearing is connected with both ends of the transparent diffuser tube, so that the transparent diffuser tube and the light source main seat can rotate relative to each other freely.
[0009] Further, the linear light source assembly includes a heat dissipation base and a light source circuit board which are fixedly connected in sequence from top to bottom, and both ends of the heat dissipation base are respectively detachably connected with the first roll fixing seat and the second roll fixing seat. The heat dissipation base dissipates heat from the light source circuit board.
[0010] Further, the air-cooling structure includes cooling air holes disposed in the heat dissipation base. The cooling air holes penetrate through the heat dissipation base, and plug screws are provided at two openings of the cooling air holes. Air inlets and air outlets are formed in the upper sides of two ends of the heat dissipation base, and heat dissipation air pipes are respectively connected to the air inlets and the air outlets. The two ends of the cooling air holes are blocked by the plug screws to form a closed air passage. The external air source and the air inlets / air outlets are connected by the heat dissipation air pipes, so that the cooling air source can enter the cooling air holes from the air inlets, realizing the heat exchange between the cooling air source and the heat dissipation base, and finally the hot air is discharged from the air outlets to achieve the cooling effect.
[0011] Further, a fixed end plate is fixedly connected to each of the first roller fixing seat and the second roller fixing seat. Two ends of the heat dissipation base and two side plates are connected to the fixed end plate. The fixed end plate can facilitate the installation of each component, optimize the structure, and make it more convenient and fast.
[0012] Further, stepped mounting portions are formed in upper ends of the two side plates. Two side wings of the heat dissipation base extend outwards to form clamping portions, and the clamping portions are clamped on the stepped mounting portions. The stepped mounting portions can support the heat dissipation base, increasing the working stability of the linear light source assembly.
[0013] Further, the light source main seat further includes a linear light support frame. Two ends of the linear light support frame are connected to the fixed end plate. The linear light support frame is closely attached above the heat dissipation base, and a variety of uniformly distributed heat dissipation holes are provided on the linear light support frame. While cooperating with the two side plates to play a supporting role, it can also cooperate with the heat dissipation base for heat dissipation.
[0014] Further, first grooves are formed on the two side plates. Two sides of the light collecting rod extend to form first clamping edges, and the first clamping edges are inserted into the first grooves. The insertion method makes the installation more convenient and saves costs.
[0015] Further, a second groove is formed on an inner side wall of the light outlet, and a transparent plate is clamped on the second groove. An LSD film is provided on the transparent plate. The LSD film can make the light of the light source emit uniformly.
[0016] Further, external connection portions are provided on both the first roller fixing seat and the second roller fixing seat, and flat cutting positions are provided on the external connection portions. The external connection portions can be quickly installed and used with detection equipment.
[0017] Further, it further includes an encoding component. The encoding component includes an encoding bracket fixedly connected to the first roller fixing seat. An encoder is arranged on the encoding bracket. The encoder is connected with an encoding roller through a synchronous shaft. A second bearing is arranged on the encoding bracket. The synchronous shaft is connected with the second bearing to achieve rotation. The encoding roller abuts against the outer surface of the transparent diffusion cylinder to achieve synchronous rotation of the two. Adding an encoder can record and control the precision of the rotation of the roller shaft and the movement of the electrode foil.
[0018] Compared with the prior art, the present utility model has the following advantages: The present utility model is composed of a linear light source component, a transparent diffusion cylinder in a cylindrical structure, a connecting bearing, etc. While the outer transparent diffusion cylinder rotates, the internal linear light source component always remains perpendicular in one direction and remains unchanged.
[0019] When detecting the electrode foil, the electrode foil can be tangent to the surface of the transparent diffusion cylinder. While the electrode foil moves forward, it drives the transparent diffusion cylinder to rotate together. At the same time, the internal linear light source component can detect the electrode foil passing through the tangent contact with the transparent diffusion cylinder, so that the electrode foil can be accurately detected, and errors will not occur due to the jumping of the electrode foil during suspended movement.
[0020] In addition, an encoder can be added on one side of the roller shaft according to the project requirements, so as to record and control the precision of the rotation of the roller shaft and the movement of the electrode foil. Description of the Drawings
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 It is a schematic structural diagram of a roller-type detection light source according to Embodiment 1 of the present utility model;
[0023] Figure 2 is Figure 1 an exploded view of;
[0024] Figure 3 is Figure 2 an enlarged schematic view of Area A in;
[0025] Figure 4 is Figure 2 an enlarged schematic view of Area B in;
[0026] Figure 5 It is a schematic structural diagram of a roller-type detection light source according to Embodiment 2 of the present utility model;
[0027] Figure 6 is Figure 5 the explosion schematic diagram of;
[0028] Figure 7 is Figure 6 the enlarged schematic diagram of area C in.
[0029] In the figure, it includes:
[0030] 1. Light source main seat; 11. Side plate; 111. Light outlet; 112. Step mounting part; 113. First groove; 114. Second groove; 12. First roller fixing seat; 13. Second roller fixing seat; 131. External connection part; 132. Flat cutting position; 14. Connection part; 15. Fixed end plate; 2. Linear light source assembly; 21. Heat dissipation base; 211. Clamping part; 212. Cooling air holes; 213. Plug screw; 214. Air inlet; 215. Air outlet; 216. Heat dissipation air pipe; 22. Light source circuit board; 3. Transparent diffuser tube; 31. First connection hole; 4. Connecting bearing; 41. Bearing connection bracket; 5. Condensing rod; 51. First clamping edge; 6. Transparent plate; 7. LSD film; 8. Linear light support frame; 81. Heat dissipation holes; 9. Coding assembly; 91. Coding bracket; 92. Encoder; 93. Coding roller; 94. Synchronous shaft. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only one embodiment of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
[0032] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0033] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features.
[0034] Embodiment 1
[0035] Please refer to Figures 1 to 4, Embodiment 1 of the utility model provides a roller-type detection light source, comprising: a light source main seat 1, a linear light source assembly 2, a transparent diffusion tube 3 and a connecting bearing 4;
[0036] The above-mentioned light source main seat 1 includes two symmetrically arranged side panels 11, and the two ends of the two side panels 11 are respectively connected to the first roller fixing seat 12 and the second roller fixing seat 13, and the first roller fixing seat 12 and the second roller fixing seat 13 are provided with a connecting portion 14, and a light outlet 111 is formed on the two side panels 11; a fixed end plate 15 is fixedly connected to the first roller fixing seat 12 and the second roller fixing seat 13, and the two side panels 11 are arranged parallel to each other. The two ends of the two side panels 11 are connected to the fixed end plates 15 by screws and other parts, so that the two fixed end plates 15 and the two side panels 11 form a groove body with upper and lower openings.
[0037] The linear light source assembly 2 includes a heat dissipation base 21 and a light source circuit board 22 which are fixedly connected in sequence from top to bottom. The light source circuit board 22 is integrated with a light source. A stepped mounting portion 112 is provided at the upper ends of the two side plates 11. The two side wings of the heat dissipation base 21 extend outward to form a clamping portion 211. During assembly, the clamping portion 211 is directly clamped onto the stepped mounting portion 112, and then the two ends of the heat dissipation base 21 are connected to the above-mentioned fixed end plate 15 by screws and other parts to achieve a detachable connection of the heat dissipation base 21.
[0038] In order to ensure the stable operation of the light source circuit board 22 and further enhance the heat dissipation function of the heat dissipation base 21, the heat dissipation base 21 can be made of a material with high thermal conductivity such as aluminum or aluminum alloy, and the present embodiment is provided with a cooling structure for the heat dissipation function, and the specific configuration includes: a cooling air hole 212 is provided in the heat dissipation base 21, the cooling air hole 212 penetrates the heat dissipation base 21, plug screws 213 are provided at the two openings of the cooling air hole 212, and an air inlet 214 and an air outlet 215 are provided on the upper side of both ends of the heat dissipation base 21, and the air inlet 214 and the air outlet 215 are respectively connected to a heat dissipation air pipe 216. The two ends of the cooling air hole 212 are blocked by the plug screw 213 to form a closed airway, and the heat dissipation air pipe 216 is connected to the external air source and the air inlet 214 / air outlet 215 so that the cooling air source can enter the cooling air hole 212 from the air inlet 214, so as to realize the heat exchange between the cooling air source and the heat dissipation base 21, and finally the air outlet 215 discharges the hot air to realize the cooling effect.
[0039] A focusing rod 5 is provided between the linear light source assembly 2 and the light outlet 111, and is specifically provided as follows: a first groove 113 is further provided on the two side plates 11, and the two side edges of the focusing rod 5 extend to form a first clamping edge 51, and the first clamping edge 51 is inserted into the first groove 113. After the assembly is completed, the fixed end plates 15 on both sides will support the two ends of the focusing rod 5 so that it is firmly clamped in the first groove 113;
[0040] To further protect the linear light source assembly 2 and make its light emission more uniform and stable, a second groove 114 is provided on the inner side wall of the light exit 111, and a transparent plate 6 is snap-fitted on the second groove 114. An LSD film 7 is provided on the transparent plate 6. The provision of the LSD film 7 enables the light of the light source to be emitted evenly.
[0041] As Figure 2 shown, the transparent diffuser tube 3 is a hollow cylindrical structure. The transparent diffuser tube 3 is sleeved outside the two side plates 11 and wraps the light source assembly.
[0042] The connecting bearing 4 is connected. The inner side of the connecting bearing 4 is connected to the connecting portion 14, enabling the transparent diffuser tube 3 to rotate freely relative to the light source main seat 1. The transparent diffuser tube 3 can be made of transparent materials such as acrylic and PE. First connection holes 31 are provided at both ends of the transparent diffuser tube 3. The outer side of the above-mentioned connecting bearing 4 is also connected with a bearing connecting bracket 41. The transparent diffuser tube 3 is connected to the bearing connecting bracket 41 through the first connection holes 31 to achieve free rotation.
[0043] Furthermore, the light source main seat 1 further includes a linear light support frame 8. Both ends of the linear light support frame 8 are connected to the fixed end plates 15. The linear light support frame 8 is closely attached above the heat dissipation base 21. A variety of evenly distributed heat dissipation holes 81 are provided on the linear light support frame 8. While cooperating with the two side plates 11 to play a supporting role, it can also cooperate with the heat dissipation base 21 for heat dissipation.
[0044] External connection parts 131 are provided on both the first roller fixing seat 12 and the second roller fixing seat 13, and flat cutting positions 132 are provided on the external connection parts 131. The provision of the external connection parts 131 enables quick installation and use with detection equipment.
[0045] Brief description of the working principle of the present utility model: During use, by installing on the detection equipment through the external connection parts 131 and the flat cutting positions 132, the fixing of the first roller fixing seat 12 and the second roller fixing seat 13 can be achieved. Since the heat dissipation base 21 and the light source circuit board 22 are connected and fixed to the first roller fixing seat 12 and the second roller fixing seat 13, the light path of the light source circuit board 22 always remains perpendicular in one direction and unchanged. Furthermore, through the connecting bearing 4, the transparent diffuser tube 3 can achieve free rotation. When detecting the electrode foil, the electrode foil can be attached and tangent to the surface of the transparent diffuser tube 3. While the electrode foil moves forward, it drives the transparent diffuser tube 3 to rotate together. At the same time, the internal linear light source assembly 2 can detect the electrode foil that contacts through the tangent position of the transparent diffuser tube 3, so as to accurately detect the electrode foil without generating errors due to jumping when the electrode foil moves suspended.
[0046] Embodiment 2
[0047] The difference between this embodiment and Embodiment 1 is that, as Figures 5 to 7As shown in the figure, this embodiment further includes an encoding component 9. The encoding component 9 includes an encoding bracket 91 fixedly connected to the first roller fixing base 12. An encoder 92 is arranged on the encoding bracket 91. The encoder 92 is connected to an encoding roller 93 through a synchronizing shaft 94. A second bearing is arranged on the encoding bracket 91. The synchronizing shaft 94 is connected to the second bearing to achieve rotation. The encoding roller 93 abuts against the outer surface of the transparent diffusion cylinder 3 to achieve synchronous rotation of the two. By adding the encoder 92, the rotation of the transparent diffusion cylinder 3 and the movement accuracy of the electrode foil can be recorded and precisely controlled. Others are the same as those in Embodiment 1, and the same effect as that of Embodiment 1 is achieved.
[0048] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A roller type detection light source, characterized in that: include: A light source main seat (1), the light source main seat (1) comprising two symmetrically arranged side plates (11), the two ends of the two side plates (11) being respectively connected to a first roller fixing seat (12) and a second roller fixing seat (13), the first roller fixing seat (12) and the second roller fixing seat (13) both having a connecting portion (14), and light outlets (111) being formed on the two side plates (11); A linear light source assembly (2) fixedly connected to the two side plates (11), an air cooling structure being arranged on the linear light source assembly (2), and a focusing rod (5) being arranged between the linear light source assembly (2) and the light outlet (111); A transparent diffusion tube (3), wherein the transparent diffusion tube (3) is a hollow cylindrical structure, and the transparent diffusion tube (3) is sleeved outside the two side plates (11) and wraps the light source assembly; A connecting bearing (4) is provided, wherein the inner side of the connecting bearing (4) is connected to the connecting portion (14), and the outer side of the bearing is connected to two ends of the transparent diffusion tube (3), so that the transparent diffusion tube (3) and the light source main seat (1) can rotate freely relative to each other.
2. The roller shape detection light source according to claim 1, characterized in that: The linear light source assembly (2) comprises a heat dissipation base (21) and a light source circuit board (22) which are fixedly connected in sequence from top to bottom, and the two ends of the heat dissipation base (21) are detachably connected to a first roller fixing base (12) and a second roller fixing base (13), respectively.
3. The roller shape detection light source according to claim 2, characterized in that: The air cooling structure comprises a cooling air hole (212) arranged in the heat dissipation base (21), the cooling air hole (212) passes through the heat dissipation base (21), plug screws (213) are arranged at two openings of the cooling air hole (212), and an air inlet (214) and an air outlet (215) are arranged on the upper sides of both ends of the heat dissipation base (21), and the air inlet (214) and the air outlet (215) are respectively connected to a heat dissipation air pipe (216).
4. The roller shape detection light source according to claim 2, characterized in that: A fixed end plate (15) is fixedly connected to the first roller fixing seat (12) and the second roller fixing seat (13), and both ends of the heat dissipation base (21) and the two side plates (11) are connected to the fixed end plate (15).
5. The roller shape detection light source according to claim 2, characterized in that: The upper ends of the two side plates (11) are provided with stepped mounting portions (112), and the two side wings of the heat dissipation base (21) extend outwards to form clamping portions (211), and the clamping portions (211) are clamped on the stepped mounting portions (112).
6. The roller shape detection light source according to claim 4, characterized in that: The light source main seat (1) also includes a line light support frame (8), both ends of the line light support frame (8) are connected to the fixed end plate (15), the line light support frame (8) is closely attached to the top of the heat dissipation base (21), and a plurality of evenly distributed heat dissipation holes (81) are arranged on the line light support frame (8).
7. The roller shape detection light source according to claim 1, characterized in that: The two side plates (11) are also provided with first grooves (113), and the two side edges of the focusing rod (5) extend to form first clamping edges (51), and the first clamping edges (51) are plugged into the first grooves (113).
8. The roller shape detection light source according to claim 1, characterized in that: A second groove (114) is provided on the inner side wall of the light outlet (111), a transparent plate (6) is clamped on the second groove (114), and an LSD film (7) is provided on the transparent plate (6).
9. The roller shape detection light source according to claim 1, characterized in that: The first roller fixing seat (12) and the second roller fixing seat (13) are both provided with an external connection portion (131), and the external connection portion (131) is provided with a flattening position (132).
10. The roller shape detection light source according to any one of claims 1 to 9, characterized in that: The invention also comprises an encoding component (9), wherein the encoding component (9) comprises an encoding bracket (91) fixedly connected to the first roller fixing seat (12), an encoder (92) being arranged on the encoding bracket (91), the encoder (92) being connected to an encoding roller (93) via a synchronous shaft (94), a second bearing being arranged on the encoding bracket (91), the synchronous shaft (94) being connected to the second bearing to achieve rotation, and the encoding roller (93) abutting against the outer surface of the transparent diffusion tube (3) to achieve synchronous rotation of the two.