Corrosion detection device based on oil and gas pipeline
By designing a corrosion detection device for oil and gas pipelines including servo motors, clamping mechanisms and lifting components, the problem of low detection efficiency in the prior art is solved, and all-round corrosion detection and real-time feedback of oil and gas pipelines are achieved, which improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202421296376.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The corrosion detection device on existing oil and gas pipelines needs to adjust the entire pipeline position during inspection, so that the detection position is facing the corrosion probe, resulting in low detection efficiency.
A corrosion detection device including a bearing plate, a servo motor, a rotating shaft, a clamping mechanism, a PLC controller, an acousto-optical alarm and a lifting assembly is designed. The servo motor drives the rotation shaft and the circular frame to rotate, the clamping mechanism fixes the pipe position, and the lifting component drives the corrosion probe to move up and down, achieving all-round corrosion detection of oil and gas pipelines.
All-round corrosion detection of oil and gas pipelines is realized, detection efficiency is improved, and detection personnel are reminded through real-time feedback and acoustic and optical alarms to ensure the accuracy and timeliness of the detection.
Smart Images

Figure CN223022060U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil and gas pipeline detection, in particular to a corrosion detection device based on an oil and gas pipeline. Background Technique
[0002] Oil and gas pipelines are pipeline systems used to transport oil and natural gas, usually laid underground. They play an important role in connecting oil fields and refineries, and natural gas production sites and usage sites. Oil and gas pipelines can ensure the transportation and supply of energy and play a crucial role in the energy transportation process. After the production of oil and gas pipelines, corrosion detection devices are required to detect oil and gas pipelines.
[0003] When the existing corrosion detection devices on oil and gas pipelines are in use, corrosion probes are usually used to detect oil and gas pipelines. Since the positions of oil and gas pipelines are usually fixedly installed, after one side of the oil and gas pipeline is detected, the position of the entire oil and gas pipeline needs to be adjusted so that the detection position is facing the corrosion probe. The efficiency of the corrosion detection device for detecting oil and gas pipelines is average. For this reason, we propose a corrosion detection device based on an oil and gas pipeline. Content of the Utility Model
[0004] The purpose of the utility model is to provide a corrosion detection device based on an oil and gas pipeline to solve the problems raised in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A corrosion detection device based on an oil and gas pipeline includes a bearing plate. A bottom support frame is installed at the bottom of the bearing plate, and a servo motor is connected to the lower surface of the bearing plate. The output end of the servo motor is connected to a rotating shaft. The top end of the rotating shaft penetrates the top wall of the bearing plate, and a circular frame is installed at the top of the rotating shaft. A clamping mechanism is arranged inside the circular frame. A fixed seat is arranged at the right end of the upper surface of the bearing plate. A PLC controller and an audible and visual alarm are connected to the outer side wall of the fixed seat. A lifting component is arranged inside the fixed seat. The lifting component includes a connecting slider. An electric push rod is installed on the outer side wall of the connecting slider, and the telescopic end of the electric push rod is connected to a corrosion probe.
[0007] Further: The clamping mechanism includes four groups of adjusting screws. All four groups of adjusting screws penetrate the side wall of the circular frame, and a clamping plate is arranged at the bottom end of each group of adjusting screws.
[0008] Further: The lifting component further includes a reduction motor. The reduction motor is located at the top of the fixed seat, and the output end of the reduction motor is connected to a lead screw. A threaded sleeve is threadedly connected to the lead screw. The outer side wall of the threaded sleeve is connected to the inner side wall of the connecting slider. A through groove is opened on one side of the fixed seat close to the circular frame, and the through groove is slidably connected to the connecting slider.
[0009] Further: A reinforcing rib is welded between the fixing seat and the bearing plate.
[0010] Further: The four groups of adjusting screws are distributed in an annular array on the side wall of the circular frame.
[0011] Further: An anti-slip pad is provided on the inner side surface of each clamping plate, and the anti-slip pad is connected to the clamping plate by an adhesive method.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] The present utility model detects the corrosion condition of the oil and gas pipeline through a corrosion probe and feeds back the detected result to the PLC controller in real time. When the oil and gas pipeline shows a corrosion condition, the PLC controller controls the sound and light alarm to work to remind the detection personnel. The rotation of the oil and gas pipeline can be driven by the operation of the servo motor, and the rotation of the lead screw can be driven by the operation of the reduction motor. After the thread sleeve threadedly connected to the lead screw is slidably limited by the through groove and the connecting slider, the corrosion probe moves up and down, and different surfaces of the oil and gas pipeline can be detected, realizing the all-round corrosion detection of the oil and gas pipeline and improving the corrosion detection efficiency of the oil and gas pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is of the present utility model Figure 1 magnified schematic structural diagram at A in;
[0016] Figure 3 is a schematic cross-sectional view of the top view structure of the circular frame of the present utility model.
[0017] In the figure: 1, bearing plate; 2, bottom support frame; 3, servo motor; 4, circular frame; 5, fixing seat; 6, sound and light alarm; 7, PLC controller; 8, reduction motor; 9, electric push rod; 10, corrosion probe; 11, through groove; 12, lead screw; 13, thread sleeve; 14, connecting slider; 15, adjusting screw; 16, clamping plate; 17, anti-slip pad. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0019] Embodiment 1:
[0020] Please refer toFigures 1-3 , the present utility model provides a technical solution: a corrosion detection device based on an oil and gas pipeline, including a bearing plate 1, a bottom support frame 2 is installed at the bottom of the bearing plate 1, and the lower surface of the bearing plate 1 is connected with a servo motor 3. The output end of the servo motor 3 is connected with a rotating shaft, the top end of the rotating shaft penetrates through the top wall of the bearing plate 1, and a circular frame 4 is installed at the top of the rotating shaft. A clamping mechanism is arranged inside the circular frame 4. A fixed seat 5 is arranged at the right end of the upper surface of the bearing plate 1. The outer side wall of the fixed seat 5 is connected with a PLC controller 7 and an audible and visual alarm 6. A lifting component is arranged inside the cavity of the fixed seat 5. The lifting component includes a connecting slider 14. An electric push rod 9 is installed on the outer side wall of the connecting slider 14, and the telescopic end of the electric push rod 9 is connected with a corrosion probe 10.
[0021] An oil and gas pipeline corrosion detection device with intelligent control, with the publication number CN219142603U, also mentions a corrosion probe. The oil and gas pipeline is detected through the corrosion probe. This is the prior art, and the specific working principle will not be elaborated here. Before use, the electrical ends of each electrical device are electrically connected to an external power source and the electrical end of the PLC controller 7. When detecting the oil and gas pipeline, place its bottom inside the circular frame 4, and fix the position of the oil and gas pipeline through the clamping mechanism. The operation of the servo motor 3 can drive the oil and gas pipeline clamped inside the circular frame 4 to rotate. Through the operation of the lifting component, the connecting slider 14 and the electric push rod 9 can be driven to move up and down. The operation of the electric push rod 9 can drive the corrosion probe 10 to stretch, so that the corrosion probe 10 moves up and down and left and right to face the outer wall of the oil and gas pipeline, and different surfaces of the oil and gas pipeline can be detected, realizing the all-round corrosion detection of the oil and gas pipeline and improving the corrosion detection efficiency of the oil and gas pipeline.
[0022] Among them, preferably, the clamping mechanism includes four groups of adjusting screws 15. The four groups of adjusting screws 15 all penetrate through the side wall of the circular frame 4, and a clamping plate 16 is arranged at the bottom end of each group of adjusting screws 15; a bearing is arranged on the surface of the clamping plate 16 close to the adjusting screw 15, and the bottom end of the adjusting screw 15 is fixedly connected with the inner ring of the bearing. By rotating the four groups of adjusting screws 15, the clamping plate 16 can be driven to move, so that the four groups of clamping plates 16 all fit on the outer wall of the oil and gas pipeline, realizing the clamping and fixing of the position of the oil and gas pipeline.
[0023] Preferably, the lifting assembly further includes a reduction motor 8 located at the top of the fixed seat 5. The output end of the reduction motor 8 is connected to a lead screw 12. A threaded sleeve 13 is threadedly connected to the lead screw 12. The outer side wall of the threaded sleeve 13 is connected to the inner side wall of the connecting slider 14. A through groove 11 is formed in one side of the fixed seat 5 close to the circular frame 4, and the through groove 11 is slidably connected to the connecting slider 14. The cross sections of the through groove 11 and the connecting slider 14 are both rectangular. The connecting slider 14 is fixedly connected to the threaded sleeve 13. When the reduction motor 8 works, it can drive the lead screw 12 to rotate. After the threaded sleeve 13 threadedly connected to the lead screw 12 is slidably limited by the through groove 11 and the connecting slider 14, the connecting slider 14 can move up and down, so that the corrosion probe 10 can move up and down to adjust its position.
[0024] Preferably, a reinforcing rib is welded between the fixed seat 5 and the bearing plate 1; the reinforcing rib strengthens the stability of the connection between the fixed seat 5 and the bearing plate 1.
[0025] Preferably, the four sets of adjusting screws 15 are annularly and arrayedly distributed on the side wall of the circular frame 4.
[0026] Embodiment 2:
[0027] Referring to Figure 3 , what is different about this embodiment from the first embodiment is that an anti-slip pad 17 is provided on the inner side surface of each set of clamping plates 16, and the anti-slip pad 17 is connected to the clamping plate 16 by bonding; the anti-slip pad 17 plays an anti-slip role and improves the stability when the clamping plate 16 clamps the oil and gas pipeline. The bonded anti-slip pad 17 can be conveniently replaced.
[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A corrosion detection device for oil and gas pipelines, comprising a bearing plate (1), characterized in that: A bottom support frame (2) is installed at the bottom of the carrier plate (1), and a servo motor (3) is connected to the lower surface of the carrier plate (1), the output end of the servo motor (3) is connected to a rotating shaft, the top end of the rotating shaft passes through the top wall of the carrier plate (1), and a round frame (4) is installed on the top of the rotating shaft, and a clamping mechanism is arranged inside the round frame (4), a fixed seat (5) is arranged at the right end of the upper surface of the carrier plate (1), the outer side wall of the fixed seat (5) is connected to a PLC controller (7) and an audible and visual alarm (6), the inner cavity of the fixed seat (5) is provided with a lifting component, and the lifting component includes a connecting slider (14), the outer side wall of the connecting slider (14) is installed with an electric push rod (9), and the telescopic end of the electric push rod (9) is connected to a corrosion probe (10).
2. The corrosion detection device based on oil and gas pipeline according to claim 1 is characterized in that: The clamping mechanism comprises four groups of adjusting screws (15), the four groups of adjusting screws (15) all penetrate the side wall of the circular frame (4), and a clamping plate (16) is provided at the bottom end of each group of adjusting screws (15).
3. The corrosion detection device based on oil and gas pipeline according to claim 1 is characterized in that: The lifting assembly further comprises a reduction motor (8), wherein the reduction motor (8) is located on the top of the fixing seat (5), and the output end of the reduction motor (8) is connected to a screw rod (12).
4. The corrosion detection device based on oil and gas pipeline according to claim 3 is characterized in that: A threaded sleeve (13) is threadedly connected to the screw rod (12), and the outer wall of the threaded sleeve (13) is connected to the inner wall of the connecting slide block (14). A through groove (11) is formed on a side of the fixing seat (5) close to the circular frame (4), and the through groove (11) is slidably connected to the connecting slide block (14).
5. The corrosion detection device based on oil and gas pipeline according to claim 1 is characterized in that: Reinforcing ribs are welded between the fixing seat (5) and the bearing plate (1).
6. The corrosion detection device based on oil and gas pipeline according to claim 2 is characterized in that: Four groups of adjusting screws (15) are distributed on the side wall of the circular frame (4) in a ring array.
7. The corrosion detection device based on oil and gas pipeline according to claim 2 is characterized in that: The inner side surface of each set of clamping plates (16) is provided with an anti-skid pad (17), and the anti-skid pad (17) is connected to the clamping plates (16) by bonding.
Citation Information
Patent Citations
Intelligently-controlled oil and gas pipeline corrosion detection device
CN219142603U