Potentiometer detection tool

By designing a potentiometer detection tool with multiple synchronous mobile fixtures, the problems of low detection efficiency and large fixture losses in the prior art are solved, and more efficient detection and extended equipment service life are achieved.

CN223022267UActive Publication Date: 2025-06-24GUANGDONG PRECISION DRAGON ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421458945.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-06-24
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

Due to the use of a single fixture, the existing potentiometer detection tooling has low detection efficiency and large fixture losses, which affects the production progress and increases the frequency of maintenance and replacement.

Method used

A potentiometer detection tool is designed, including a body, a rail, a moving block and a plurality of fixtures. The synchronous movement of multiple fixtures is realized through the connecting mechanism, and multiple potentiometers can be clamped and detected simultaneously.

Benefits of technology

This design improves inspection efficiency, reduces the frequency of repair and replacement of fixtures, and improves the working efficiency of the production line and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a potentiometer detection tool, which comprises a machine body, a through rail fixedly connected to the machine body, a clamping device arranged in the through rail, the clamping device comprises a moving block and a plurality of clamps, the moving block is movably connected with the machine body, the bottom of the moving block is provided with a groove, and the plurality of clamps are arranged in the groove. The plurality of clamps synchronously move through the connecting mechanism, the distances among the plurality of clamps are equal when the movement is stopped, and when potentiometers are detected, the potentiometers needing to be detected sequentially move to the corresponding positions of the clamping device along the conveying track arranged on the machine body, and the plurality of clamps simultaneously clamp the plurality of potentiometers. When moving to a detection waiting area, the plurality of clamps synchronously move under the action of the connecting mechanism, the positions of the plurality of clamps correspond to the detection waiting positions of the potentiometers below when the movement stops, and then the potentiometers are placed at the corresponding positions, so that compared with a single clamp, the realization of the structure can reduce the maintenance and replacement of the clamps; meanwhile, the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of potentiometers, in particular to a potentiometer detection tooling. Background Art

[0002] A potentiometer is an adjustable electronic component, consisting of a resistor body and a rotating or sliding system. By changing the position of the contact on the resistor body, a voltage related to the position of the moving contact can be obtained. Potentiometers are mostly used as voltage dividers and are adjustable resistors widely used in electronic devices such as volume control of audio and receivers. Potentiometers can be classified into various types according to materials and the relationship between output and input voltage ratio and rotation angle. The main parameters include resistance value, tolerance, and rated power. Before leaving the factory, potentiometers need to be tested to ensure their normal performance, safety, and reliability.

[0003] The potentiometer detection tooling includes a detection body, and a fixture is arranged on the body. One end of the existing fixture is fixedly connected to the body, and mainly a single fixture is used to clamp the potentiometers to be detected one by one, which greatly limits the detection efficiency. On a high-production line, this low-efficiency clamping method will lead to an overly long detection process, affecting the production progress, and the detection causes greater wear and tear on the fixture than other devices, resulting in the fixture needing to be repaired and replaced relatively frequently.

[0004] Therefore, it is necessary to provide a new potentiometer detection tooling to solve the above technical problems. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a potentiometer detection tooling.

[0006] The potentiometer detection tooling provided by the utility model includes: a body, a through rail is fixedly connected to the body, a clamping device is arranged in the through rail, the clamping device includes a moving block and a plurality of fixtures, the moving block is movably connected to the body, a groove is formed at the bottom of the moving block, a plurality of the fixtures are arranged in the groove, and the plurality of fixtures move through a connecting mechanism, and the distances between the plurality of fixtures are equal when the movement stops.

[0007] Preferably, the connecting mechanism includes a plurality of first connecting rods and a plurality of second connecting rods, and the plurality of first connecting rods and the plurality of second connecting rods are hinged end to end;

[0008] The centers of the first connecting rod and the second connecting rod are hinged, the first connecting rod and the second connecting rod at the head end are respectively hinged to the fixture at the head end, the first connecting rod and the second connecting rod at the tail end are respectively hinged to the fixture at the tail end, and an electric cylinder is fixedly connected to the outside of the fixture at the head end.

[0009] Preferably, the fixture at the head end is fixedly connected to the inner wall of the groove formed at the bottom of the moving block.

[0010] Preferably, a threaded rod is disposed inside the through rail, and one end of the threaded rod is fixedly connected to the output end of the motor.

[0011] Preferably, the moving block is threadedly connected to the threaded rod, and one end of the moving block is adapted to the through rail.

[0012] Preferably, the motor is fixedly connected to the machine body.

[0013] Compared with the related art, the potentiometer detection tooling provided by the present utility model has the following beneficial effects:

[0014] The present utility model provides a potentiometer detection tooling. When detecting a potentiometer, the potentiometer to be detected sequentially moves along the conveying rail provided on the machine body to the position corresponding to the clamping device, and a plurality of clamps simultaneously clamp a plurality of potentiometers. When moving to the detection waiting area, the plurality of clamps are synchronously moved under the action of the connecting mechanism. When the movement stops, the positions of the plurality of clamps correspond to the potentiometer detection waiting positions below, and the potentiometer to be detected is placed at the corresponding position. The realization of this structure can reduce the maintenance and replacement of the clamps compared with a single clamp, and at the same time improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a partial structural schematic diagram of the potentiometer detection tooling provided by the present utility model;

[0016] Figure 2 is a structural schematic diagram of the clamping device provided by the present utility model;

[0017] Figure 3 is a sectional structural schematic diagram of the clamping device provided by the present utility model;

[0018] Figure 4 is a sectional structural schematic diagram of the mounting block provided by the present utility model.

[0019] Reference numerals in the drawings: 1, through rail; 2, moving block; 3, clamp; 4, first connecting rod; 5, second connecting rod; 6, electric cylinder; 7, threaded rod; 8, motor; 9, mounting block; 10, electric telescopic rod; 11, mechanical claw; 12, potentiometer; 13, machine body. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0021] Please refer to Figures 1 - 4 , wherein, Figure 1 is a partial structural schematic diagram of the potentiometer detection tooling provided by the present utility model; Figure 2 is a structural schematic diagram of the clamping device provided by the present utility model;Figure 3 Schematic cross-sectional structure diagram of the clamping device provided by the present utility model; Figure 4 Schematic cross-sectional structure diagram of the mounting block provided by the present utility model.

[0022] In the specific implementation process, as Figures 1 - 4 shown, a potentiometer detection tooling includes a machine body 13, a through rail 1 is fixedly connected to the machine body 13, a clamping device is arranged in the through rail 1, the clamping device includes a moving block 2 and a plurality of clamps 3, the moving block 2 is movably connected to the machine body 13, a groove is formed at the bottom of the moving block 2, and a plurality of clamps 3 are arranged in the groove. The clamp 3 includes a mounting block 9 and a mechanical claw 11. An electric telescopic rod 10 is arranged in the mounting block 9. The mounting block 9 and the electric telescopic rod 10 together can drive the mechanical claw 11 to move in the vertical direction. The plurality of clamps 3 move in the horizontal direction through a connecting mechanism. When the movement stops, the distances between the plurality of clamps 3 are equal. In the specific implementation process, the above-mentioned mechanical claw 11 is specifically a servo electric gripper PGI-140. The servo electric gripper PGI-140 is an electric gripper product with an integrated design, making the gripper more compact and easy to install. It has a power-off self-locking function to ensure that the gripper can maintain its current position when the power is off and prevent accidental loosening. The connecting mechanism includes a plurality of first connecting rods 4 and a plurality of second connecting rods 5. The plurality of first connecting rods 4 and the plurality of second connecting rods 5 are hinged end to end; the centers of the first connecting rod 4 and the second connecting rod 5 are hinged. The first connecting rod 4 and the second connecting rod 5 at the head end are respectively hinged to the clamp 3 at the head end, and the first connecting rod 4 and the second connecting rod 5 at the tail end are respectively hinged to the clamp 3 at the tail end. And an electric cylinder 6 is fixedly connected to the outside of the clamp 3 at the head end. The clamp 3 at the head end is fixedly connected to the inner wall of the groove formed at the bottom of the moving block 2. A threaded rod 7 is arranged inside the through rail 1. One end of the threaded rod 7 is fixedly connected to the output end of the motor 8. The moving block 2 is threadedly connected to the threaded rod 7. One end of the moving block 2 is adapted to the through rail 1. The motor 8 is fixedly connected to the machine body 13.

[0023] The working principle provided by the present utility model is as follows: When detecting the potentiometer 12, the potentiometer 12 to be detected moves along the conveying track formed on the machine body 13 to the corresponding position of the clamping device in sequence. The plurality of clamps 3 clamp the plurality of potentiometers 12 at the same time. Under the combined action of the motor 8 and the threaded rod 7, the moving block 2 moves to the detection waiting area. The electric cylinder 6 starts to move. The plurality of clamps 3 move synchronously under the action of the first connecting rod 4 and the second connecting rod 5. When the movement stops, the positions of the plurality of clamps 3 correspond to the detection waiting positions of the potentiometers 12 below, and the potentiometers 12 to be detected are placed at the corresponding positions for subsequent detection of the potentiometers 12.

[0024] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated here too much.

[0025] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A potentiometer detection tool, characterized in that: The invention comprises a machine body (13), a through rail (1) being fixedly connected to the machine body (13), a clamping device being arranged in the through rail (1), the clamping device comprising a moving block (2) and a plurality of clamps (3), the moving block (2) being movably connected to the machine body (13), a groove being arranged at the bottom of the moving block (2), a plurality of clamps (3) being arranged in the groove, the plurality of clamps (3) being movable through a connecting mechanism, and the distances between the plurality of clamps (3) being equal when the movement stops.

2. The potentiometer detection tooling according to claim 1, characterized in that: The connection mechanism comprises a plurality of first connecting rods (4) and a plurality of second connecting rods (5), wherein the plurality of first connecting rods (4) and the plurality of second connecting rods (5) are hingedly connected end to end; The first connecting rod (4) and the second connecting rod (5) are hinged at the center, the first connecting rod (4) and the second connecting rod (5) at the head end are respectively hinged to the clamp (3) at the head end, the first connecting rod (4) and the second connecting rod (5) at the tail end are respectively hinged to the clamp (3) at the tail end, and an electric cylinder (6) is fixedly connected to the outer side of the clamp (3) at the head end.

3. The potentiometer detection tooling according to claim 2, characterized in that: The clamp (3) located at the head end is fixedly connected to the inner wall of the groove opened at the bottom of the moving block (2).

4. The potentiometer detection tooling according to claim 3, characterized in that: A threaded rod (7) is arranged inside the through rail (1), and one end of the threaded rod (7) is fixedly connected to the output end of the motor (8).

5. The potentiometer detection tooling according to claim 4, characterized in that: The moving block (2) is threadedly connected to the threaded rod (7), and one end of the moving block (2) is adapted to the through rail (1).

6. The potentiometer detection tooling according to claim 5, characterized in that: The motor (8) is fixedly connected to the machine body (13).