Aging tool for testing charger
By designing an aging tool for a test charger including mounting bracket, outer shell, DC charging gun seat, communication circuit board, fence, upper protective cover, load resistor, cooling fan and ventilation hole, the problem of poor wire falling off and heat dissipation effect in the charger aging test is solved, and the test effect and service life are improved.
Patent Information
- Application Number
- CN202421825003.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the aging test of existing chargers, wires are easily dragged and pulled, and the complex internal structure of the aging workpiece leads to poor heat dissipation effect, which affects the test effect and service life.
An aging tool for testing chargers was designed, including a mounting bracket and an outer shell. A DC charging gun seat, a communication circuit board, a fence and an upper protective cover were installed on the outer shell. A cooling fan was installed next to the load resistor, and ventilation holes were opened on the left and right sides of the outer shell.
By fixing the charger at a limit, the problem of wire falling off is avoided, and the heat dissipation effect of the aging workpiece is improved through the design of the cooling fan and ventilation holes, and the effect and service life of the aging test are improved.
Smart Images

Figure CN223022275U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of charger aging test, and particularly relates to an aging tool for testing chargers. Background Art
[0002] A charger is a common charging device. It adopts high-frequency power supply technology and advanced intelligent dynamic adjustment charging technology, and has the characteristics of high charging efficiency, simple operation, light weight, small volume, etc. To ensure that the output products have good functions, all products need to be subjected to aging tests when leaving the factory. The aging test project refers to the process of strengthening the test under corresponding conditions for the aging of the charger caused by various factors involved in the actual use conditions of the charger.
[0003] When testing the aging of existing chargers, generally the charger is placed beside the aging tool, and the wires connecting the charger to the aging tool are distributed around the device. During the aging test, when the staff moves around, it is easy to drag the wires, resulting in wire detachment, affecting the aging test effect. In addition, the internal structure of the existing aging tool is complex, and the electrical equipment is arranged alternately, resulting in poor heat dissipation effect, which in turn affects the test effect and service life of the aging work. Therefore, we propose an aging tool for testing chargers. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an aging tool for testing chargers to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the utility model provides the following technical solution: An aging tool for testing chargers, including an installation bracket and a housing, and the housing is installed on the installation bracket. A DC charging gun seat is arranged on the left side of the front of the housing, and a DC charging gun is inserted into the front end of the DC charging gun seat. A communication circuit board is arranged on the inner wall of the front end of the housing. Enclosures are arranged on both the left and right sides of the upper surface of the housing. An upper protective cover is sleeved on the outer surface of the charger, and the inner wall of the lower end of the upper protective cover abuts against the outer walls of the two enclosures. A charger is placed between the two enclosures. A load resistor is arranged on the right side of the inner bottom of the housing.
[0006] Preferably, a cooling fan is arranged on the right side of the load resistor, and the cooling fan is fixed to the right inner wall of the housing by bolts. Ventilation holes are arranged on both the left and right sides of the housing.
[0007] Preferably, a transparent panel is arranged on the rear side wall of the housing, and a power-on connector is arranged at the lower left end of the transparent panel.
[0008] Preferably, a digital tube and a switch are arranged on the right side of the front of the housing, and a signal lamp is arranged below the digital tube.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] (1) The test charger uses an old chemical equipment. Through the provision of enclosures and upper protective covers, the charger can be placed on the upper surface of the outer shell and fixed in a limited position. The charger does not need to be connected to the old chemical equipment through a long wire, which avoids the phenomenon of workers dragging the wires when walking, thereby improving the effect of the aging test.
[0011] (2) The test charger is equipped with an old chemical device. Through the cooling fan arranged next to the load resistor and the ventilation holes opened on the left and right sides of the outer shell, the cooling fan can quickly discharge the heat inside the outer shell to the outside when the old chemical device is tested, avoiding the internal temperature of the outer shell from being too high and affecting the working effect of the load resistor or damaging the load resistor, thereby improving the use effect and service life of the aging work. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0013] Figure 2 It is an exploded view of the utility model.
[0014] In the figure: 1. Mounting bracket; 2. Outer shell; 3. Upper protective cover; 4. Charger; 5. DC charging gun; 6. Communication circuit board; 7. Cooling fan; 8. Ventilation hole; 9. Power connector; 10. Enclosure; 11. DC charging gun holder; 12. Digital tube; 13. Switch; 14. Load resistor. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] See also Figure 1 and Figure 2 The utility model provides an aging device for testing a charger, comprising a mounting bracket 1 and an outer shell 2, wherein the outer shell 2 is mounted on the mounting bracket 1, a transparent panel is arranged on the rear side wall of the outer shell 2, and a power connector 9 is arranged on the lower left end of the transparent panel, which can be connected to an external device through the power connector 9 to provide power to the device, a DC charging gun holder 11 is arranged on the left side of the front of the outer shell 2, and a DC charging gun 5 is plugged into the front end of the DC charging gun holder 11;
[0017] It should be noted that a sealing cover is hinged at the front end of the DC charging gun seat 11. When the device is not in use, the DC charging gun 5 can be unplugged from the DC charging gun seat 11 first, and then the front end of the DC charging gun seat 11 can be sealed by the sealing cover to prevent external dust and moisture from entering the inside of the DC charging gun seat 11, polluting and corroding the DC charging gun seat 11, thereby improving the service life of the DC charging gun seat 11.
[0018] The DC charging gun seat 11 is fixed on the outer housing 2 by M6 round head screws. A digital tube 12 and a switch 13 are arranged on the right side of the front surface of the outer housing 2. The digital tube 12 is provided to display the current and voltage passing through during the operation of the device. The switch 13 facilitates the staff to turn on and off this aging tooling through the switch 13, and the switch 13 is fixedly installed on the outer housing 2 through a threaded nut. A communication circuit board 6 is arranged on the inner wall of the front end of the outer housing 2;
[0019] It should be noted that a signal lamp is arranged on the communication circuit board 6, and a transparent film is arranged on the front surface of the outer housing 2, and the transparent film is located in front of the signal lamp, facilitating the staff to see the working state of the signal lamp, and then being able to understand whether the device is operating normally.
[0020] On both the left and right sides of the upper surface of the outer housing 2, there are enclosures 10 provided. An electric charger 4 is placed between the two enclosures 10. The provision of the enclosures 10 enables the electric charger 4 to be limited in position when placed on the upper surface of the outer housing 2, preventing the electric charger 4 from slipping off the upper surface of the outer housing 2 and making the electric charger 4 more stable during aging. Moreover, the enclosures 10 are of U-shaped design and only limit the left and right sides of the electric charger 4. Ventilation holes are provided below the front and rear ends of the electric charger 4, facilitating the discharge of the heat inside the electric charger 4 through the ventilation holes opened at the front and rear ends of the electric charger 4 when the electric charger 4 is working, avoiding damage to the electric charger 4 due to excessive internal temperature. A upper protective cover 3 is sleeved on the outer surface of the electric charger 4, and the inner wall of the lower end of the upper protective cover 3 abuts against the outer walls of the two enclosures 10. The provision of the upper protective cover 3 can further improve the protection effect of the electric charger 4, thereby greatly reducing the influence of external factors on the electric charger 4 and making the aging data more accurate. Moreover, through slots are provided on both the left and right sides and the front and rear sides of the upper protective cover 3. The through slots on the front and rear sides facilitate the heat dissipation effect of the electric charger 4, and the through slots on the left and right sides prevent the connection ports at the left and right ends of the electric charger 4 from colliding with the upper protective cover 3, enabling the upper protective cover 3 to be smoothly sleeved on the electric charger 4. On the right side of the inner bottom of the outer housing 2, there is a load resistor 14 provided. On the right side of the load resistor 14, there is a cooling fan 7 provided, and the cooling fan 7 is fixed to the right inner wall of the outer housing 2 by bolts. Ventilation holes 8 are provided on both the left and right sides of the outer housing 2. The provision of the ventilation holes 8 enables the external air to circulate with the air inside the outer housing 2, facilitating the rapid discharge of the heat generated during the operation inside the outer housing 2 and avoiding damage to the load resistor 14 or affecting the operation quality of the load resistor 14 due to excessive internal temperature of the outer housing 2.
[0021] The working principle and usage process of the present utility model: When performing an aging test on the electric charger 4, first place the electric charger 4 on the upper surface of the outer housing 2, and limit and fix the electric charger 4 above the outer housing 2 through the two enclosures 10 above the outer housing 2. Then, cover the upper protective cover 3 on the electric charger 4 to further limit and protect the electric charger 4, avoiding the influence of external factors on the electric charger 4 during the aging operation. Then, insert the DC charging gun 5 installed on the electric charger 4 into the DC charging gun seat 11, and then connect the power cord of the electric charger to an external power source and start the switch 13, enabling the aging tooling to perform an aging test on the electric charger 4. During the working process, the cooling fan 7 works synchronously to discharge the heat inside the outer housing 2 to the outside through the ventilation holes 8, avoiding excessive internal temperature of the outer housing 2 from affecting the working quality of the aging tooling. The current and voltage during the test by the aging tooling can be understood through the digital tube 12, so that the staff can adjust and understand the aging state of the electric charger 4 at any time, realizing the aging test of the electric charger 4.
[0022] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An aging device for testing a charger, comprising a mounting bracket (1) and an outer shell (2), wherein the outer shell (2) is mounted on the mounting bracket (1), characterized in that: A DC charging gun holder (11) is provided on the left side of the front face of the outer shell (2), and a DC charging gun (5) is plugged into the front end of the DC charging gun holder (11); a communication circuit board (6) is provided on the inner wall of the front end of the outer shell (2); enclosures (10) are provided on both the left and right sides of the upper surface of the outer shell (2); a charger (4) is placed between the two enclosures (10); an upper protective cover (3) is provided on the outer surface cover of the charger (4); the inner wall of the lower end of the upper protective cover (3) is in contact with the outer walls of the two enclosures (10); a load resistor (14) is provided on the right side of the inner bottom of the outer shell (2).
2. The aging equipment for testing chargers according to claim 1, characterized in that: A cooling fan (7) is provided on the right side of the load resistor (14), and the cooling fan (7) is fixed to the right inner wall of the outer shell (2) by means of bolts. Ventilation holes (8) are provided on both the left and right sides of the outer shell (2).
3. The aging equipment for testing a charger according to claim 1, characterized in that: The rear side wall of the outer shell (2) is provided with a transparent panel, and the lower left end of the transparent panel is provided with an electrical connection connector (9).
4. The aging equipment for testing a charger according to claim 1, characterized in that: A digital tube (12) and a switch (13) are arranged on the right side of the front side of the outer shell (2); the digital tube (12) displays current and voltage values, and two signal lights are arranged below the digital tube (12).