Chain type cleaning mechanism
By designing a chain cleaning mechanism, the capacitor is sent into the cleaning water tank using the drive assembly and chain assembly, combined with the ultrasonic cleaning liquid, the problems of poor cleaning effect and poor continuity in the existing technology are solved, efficient and continuous capacitor cleaning is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421955996.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-13
AI Technical Summary
The existing capacitor cleaning methods are difficult to control the cleaning time of each capacitor, resulting in poor cleaning effect and poor continuity, which affects production efficiency.
A chain cleaning mechanism is designed to drive the clamp on the chain assembly to send the capacitor into the cleaning water tank through the driving component, and use ultrasonic cleaning liquid to clean the capacitor surface to ensure that the cleaning time of each capacitor is controllable.
It realizes efficient cleaning of capacitors, ensures good cleaning effect, strong continuity, and improves production efficiency.
Smart Images

Figure CN223023078U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning mechanisms, and particularly relates to a chain-type cleaning mechanism. Background Art
[0002] During the production process of capacitors, the aluminum shell outside the aluminum electrolytic capacitor is assembled with the element, and after a black rubber nipple is plugged in, the waist is tightened and sealed to block the volatilization and leakage of the electrolyte. After this step of the process, the aluminum electrolytic capacitor is basically formed. Then, it is necessary to clean the bare capacitor to remove the oil stains on the leads and the surface of the bare product, as well as aluminum chips.
[0003] At present, when cleaning capacitors, a centralized cleaning method is mostly adopted, that is, the produced capacitors are centrally collected and then cleaned uniformly. This method is not easy to control the cleaning time of each capacitor, which easily leads to insufficient cleaning effect and weak continuity, and is not conducive to improving production efficiency. Therefore, those skilled in the art have provided a chain-type cleaning mechanism to solve the problems raised in the above background art. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a chain-type cleaning mechanism to solve the following technical problems:
[0005] How to improve the cleaning efficiency of capacitors and ensure the cleaning effect.
[0006] The purpose of the utility model can be realized by the following technical solutions:
[0007] A chain-type cleaning mechanism includes a machine table. The upper end surface of the machine table is fixedly connected with a cover plate. A cleaning chain is arranged on the upper end surface of the cover plate. The cleaning chain includes a driving component and a chain component. A through hole is opened on the upper end surface of the cover plate. A cleaning water tank is fixedly connected below the cover plate. The lower part of the chain component extends into the cleaning water tank.
[0008] The chain component includes a chain. A plurality of clamps are fixedly connected to the outer end of the chain at equal intervals. A capacitor is clamped inside each of the plurality of clamps. The lead of the capacitor faces the outer end.
[0009] The driving component includes a first wheel frame and a second wheel frame fixedly connected to the cover plate. A driving sprocket and a driven sprocket are respectively rotatably connected inside the first wheel frame and the second wheel frame. The chain is meshed and connected between the driving sprocket and the driven sprocket.
[0010] Further, the cleaning water tank includes a box body, and partition plates are fixedly connected to both sides inside the box body, dividing the box body into a cleaning chamber in the middle and overflow chambers on both sides. The cleaning chamber is filled with cleaning liquid, and ultrasonic generators are fixedly arranged on both sides of the bottom of the cleaning chamber. The capacitive cleaning liquid entering the cleaning chamber submerges to its waist part;
[0011] Further, two water inlet pipes communicating with the cleaning chamber are fixedly connected to the outside of the box body. A notch is formed in the middle of the upper end of the partition plate. A first drain pipe is fixedly connected to the lower end of the overflow chamber, and a second drain pipe is fixedly connected to the lower end of the cleaning chamber;
[0012] Further, the driving assembly further includes a motor seat fixedly connected to the first wheel frame. A driving motor is fixedly connected to the outer end of the motor seat, and the output end of the driving motor is fixedly connected to the shaft end of the driving sprocket;
[0013] Further, support frames are fixedly connected to both sides of the first wheel frame. An air outlet head is fixedly connected to the upper end of the support frame, and the air outlet of the air outlet head faces the lead end of the capacitor;
[0014] Further, a loading and unloading manipulator is arranged on the upper end surface of the cover plate close to one side of the first wheel frame;
[0015] Advantages of the present utility model:
[0016] A chain-type cleaning mechanism proposed by the present utility model. When in use, the cleaning mechanism drives capacitors to enter and exit the inside of the cleaning water tank for cleaning in sequence through a chain with clamps. Since the capacitors are installed in reverse, after the capacitors enter the cleaning water tank, the leads of the capacitors will contact the cleaning liquid inside the cleaning water tank, thereby cleaning the dust and stains on the leads of the capacitors. The cleaning time is long, the cleaning effect is good, the continuity is strong, the working efficiency is high, and the production efficiency can be effectively improved in the large-scale capacitor production. Description of the drawings
[0017] The following further describes the present utility model with reference to the drawings.
[0018] Figure 1 is the overall installation structure diagram of a chain-type cleaning mechanism proposed by the present utility model;
[0019] Figure 2 is the structure diagram of the cleaning chain and the cleaning water tank of a chain-type cleaning mechanism proposed by the present utility model;
[0020] Figure 3 is the structure diagram of the cleaning chain of a chain-type cleaning mechanism proposed by the present utility model;
[0021] Figure 4It is a cross-sectional view of the cleaning water tank of a chain-type cleaning mechanism proposed by the present utility model.
[0022] Reference numerals:
[0023] 1. Machine table; 2. Cover plate; 3. Through hole; 4. Cleaning chain; 41. Driving assembly; 411. First wheel frame; 412. Driving sprocket; 413. Motor base; 414. Driving motor; 415. Second wheel frame;
[0024] 416. Driven sprocket; 417. Support frame; 418. Air outlet head; 42. Chain assembly; 421. Chain;
[0025] 422. Fixture; 423. Capacitor; 5. Loading and unloading manipulator; 6. Cleaning water tank; 61. Box body; 62. Water inlet pipe; 63. Cleaning chamber; 64. Overflow chamber; 65. Partition board; 66. Notch; 67. First drain pipe; 68. Second drain pipe; 69. Ultrasonic generator. Specific embodiments
[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0027] Please refer to the attached Figures 1 to 4 As shown, a chain-type cleaning mechanism in an embodiment of the present utility model includes a machine table 1. A cover plate 2 is fixedly connected to the upper end surface of the machine table 1. A cleaning chain 4 is arranged on the upper end surface of the cover plate 2. The cleaning chain 4 includes a driving assembly 41 and a chain assembly 42. A through hole 3 is opened on the upper end surface of the cover plate 2. A cleaning water tank 6 is fixedly connected below the cover plate 2. The lower part of the chain assembly 42 extends into the cleaning water tank 6. During operation, the driving assembly 41 drives the cleaning chain 4 to rotate. The capacitor 423 installed on the cleaning chain 4 will enter the cleaning water tank 6 through the through hole 3, and then rotate out from the other side after cleaning. The cleaning time of each capacitor 423 can be controlled to ensure the cleaning effect. At the same time, continuous cleaning can be carried out, and the working efficiency is high.
[0028] The chain assembly 42 includes a chain 421. A plurality of clamps 422 are fixedly connected to the outer end of the chain 421 at equal intervals. A capacitor 423 is clamped inside each of the plurality of clamps 422. The leads of the capacitor 423 face the outer end. The chain 421 with the clamps 422 drives the capacitor 423 to enter and exit the cleaning water tank 6 in sequence for cleaning. Since the capacitor 423 is installed reversely, after the capacitor 423 enters the cleaning water tank 6, the lead part of the capacitor 423 will contact the cleaning liquid inside the cleaning water tank 6, thereby cleaning impurities such as oil stains and aluminum chips on the surface of the capacitor.
[0029] The driving assembly 41 includes a first wheel frame 411 and a second wheel frame 415 fixedly connected to the cover plate 2. An active sprocket 412 and a driven sprocket 416 are respectively rotatably connected to the inner sides of the first wheel frame 411 and the second wheel frame 415. The chain 421 is meshed and connected between the active sprocket 412 and the driven sprocket 416. The driving assembly 41 further includes a motor base 413 fixedly connected to the first wheel frame 411. A driving motor 414 is fixedly connected to the outer end of the motor base 413. The output end of the driving motor 414 is fixedly connected to the shaft end of the active sprocket 412. The power provided by the driving motor 414 is used to drive the active sprocket 412 to rotate, thereby driving the chain 421 to rotate.
[0030] The cleaning water tank 6 includes a box body 61. Partition plates 65 are fixedly connected to both sides inside the box body 61, dividing the box body 61 into a central cleaning chamber 63 and overflow chambers 64 on both sides. The cleaning chamber 63 is filled with cleaning liquid. Ultrasonic generators 69 are fixedly arranged on both sides of the bottom of the cleaning chamber 63. The capacitor 423 entering the cleaning chamber 63 is immersed in the cleaning liquid up to its waist part. Two water inlet pipes 62 communicating with the cleaning chamber 63 are fixedly connected to the outside of the box body 61. A notch 66 is opened in the middle of the upper end of the partition plate 65. A first drain pipe 67 is fixedly connected to the lower end of the overflow chamber 64. A second drain pipe 68 is fixedly connected to the lower end of the cleaning chamber 63. The ultrasonic generators 69 provided can generate ultrasonic waves, and the ultrasonic vibration can quickly and fully perform cleaning with strong cleaning effect. The partition plate 65 with a notch 66 at the upper end is used to prevent the water level in the cleaning chamber 63 from being too high. After the water level in the cleaning chamber 63 is too high, the cleaning liquid will overflow into the overflow chamber 64 and then be discharged through the first drain pipe 67. The second drain pipe 68 provided is used to discharge the cleaning liquid inside the cleaning chamber 63. The two water inlet pipes 62 provided are used to inject cleaning liquid into the cleaning chamber 63.
[0031] Support frames 417 are fixedly connected to both sides of the first wheel frame 411. An air outlet head 418 is fixedly connected to the upper end of the support frame 417. The air outlet of the air outlet head 418 faces the lead end of the capacitor 423. The air outlet head 418 provided can be connected to an air delivery pipeline to blow air on the surface of the capacitor 423, facilitating drying the capacitor.
[0032] On the upper end surface of the cover plate 2, a loading and unloading manipulator 5 is arranged on one side close to the first wheel carrier 411. The part of the chain 421 that enters the inside of the cleaning water tank 6 is the cleaning section, the part located outside and close to the driving sprocket 412 is the drying section for facilitating drying, and the part close to the driven sprocket 416 is the loading and unloading section. The loading and unloading manipulator 5 is arranged above the loading and unloading section to clamp out the cleaned capacitor 423 and load the capacitor 423 to be cleaned into the fixture 422.
[0033] Working principle: During use, the driving motor 414 provides power to drive the driving sprocket 412 to rotate, thereby driving the chain 421 to rotate. During the rotation of the chain 421, the capacitor 423 installed on the fixture 422 is sent into the cleaning water tank 6. The ultrasonic emitter 69 generates ultrasonic waves, and the impurities on the surface of the capacitor 423 are quickly cleaned by ultrasonic vibration. After the cleaning is completed, the capacitor 423 rotates out from the side close to the driving sprocket 412, thus completing the cleaning.
[0034] The above has described in detail an embodiment of the present invention, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the implementation scope of the present invention. All equal changes and improvements made according to the scope of the application of the present invention shall still fall within the scope covered by the patent of the present invention.
Claims
1. A chain cleaning mechanism, comprising a machine (1), characterized in that: The upper end surface of the machine (1) is fixedly connected to a cover plate (2), the upper end surface of the cover plate (2) is provided with a cleaning chain (4), the cleaning chain (4) comprises a driving assembly (41) and a chain assembly (42), the upper end surface of the cover plate (2) is provided with a through opening (3), the lower part of the cover plate (2) is fixedly connected to a cleaning water tank (6), and the lower part of the chain assembly (42) extends into the interior of the cleaning water tank (6); The chain assembly (42) comprises a chain (421), the outer end of the chain (421) is evenly and fixedly connected with a plurality of clamps (422), the inner sides of the plurality of clamps (422) are each clamped with a capacitor (423), and the lead wires of the capacitor (423) face the outer end; The driving assembly (41) comprises a first wheel frame (411) and a second wheel frame (415) fixedly connected to the cover plate (2); a driving sprocket (412) and a driven sprocket (416) are rotatably connected to the inner sides of the first wheel frame (411) and the second wheel frame (415), respectively; and the chain (421) is meshedly connected between the driving sprocket (412) and the driven sprocket (416).
2. A chain cleaning mechanism according to claim 1, characterized in that: The cleaning water tank (6) comprises a box body (61), and partitions (65) are fixedly connected to both sides of the interior of the box body (61), dividing the box body (61) into a cleaning chamber (63) in the middle and overflow chambers (64) on both sides. The interior of the cleaning chamber (63) is filled with cleaning liquid, and ultrasonic generators (69) are fixedly arranged on both sides of the bottom of the cleaning chamber (63). The cleaning liquid of the capacitor (423) entering the cleaning chamber (63) is immersed to its waist portion.
3. A chain cleaning mechanism according to claim 2, characterized in that: Two water inlet pipes (62) communicating with the cleaning chamber (63) are fixedly connected to the outer side of the box body (61); a notch (66) is provided at the middle of the upper end of the partition plate (65); a first drain pipe (67) is fixedly connected to the lower end of the overflow chamber (64); and a second drain pipe (68) is fixedly connected to the lower end of the cleaning chamber (63).
4. A chain cleaning mechanism according to claim 1, characterized in that: The driving assembly (41) further comprises a motor seat (413) fixedly connected to the first wheel frame (411), the outer end of the motor seat (413) being fixedly connected to a driving motor (414), and the output end of the driving motor (414) being fixedly connected to the shaft end of the driving sprocket (412).
5. A chain cleaning mechanism according to claim 1, characterized in that: Both sides of the first wheel frame (411) are fixedly connected to support frames (417), the upper end of the support frame (417) is fixedly connected to an air outlet head (418), and the air outlet of the air outlet head (418) faces the lead end of the capacitor (423).
6. A chain cleaning mechanism according to claim 1, characterized in that: A loading and unloading manipulator (5) is provided on one side of the upper end surface of the cover plate (2) close to the first wheel frame (411).