Lithium battery PACK assembling device

By designing a lithium battery PACK assembly device including a fixing mechanism, a transverse limiting mechanism and a vertical limiting mechanism, the problem of lithium battery shaking during assembly is solved, and the stable fixation of the lithium battery is achieved.

CN223023314UActive Publication Date: 2025-06-24HEFEI GUOXUAN HIGH TECH POWER ENERGY
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Patent Information

Application Number
CN202421631425.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-06-24
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

Existing lithium batteries cannot be easily fixed during PACK assembly, resulting in the lithium batteries being easily shaken.

Method used

A lithium battery PACK assembly device is designed, including a lower cover plate, an upper cover plate, a fixing mechanism, a transverse limiting mechanism and a vertical limiting mechanism. Through the mutual cooperation of these mechanisms, the fixation and stability of lithium batteries are achieved.

Benefits of technology

Effectively prevent the lithium battery from shaking during PACK assembly, improving the stability and fixity of the lithium battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lithium battery PACK assembling device. The lithium battery PACK assembling device comprises a lower cover plate, an upper cover plate, a fixing mechanism, a transverse limiting mechanism and a vertical limiting mechanism, the upper cover plate is arranged above the lower cover plate, a plurality of fixing mechanisms are detachably connected between the corresponding edge parts of the lower cover plate and the upper cover plate at intervals, a plurality of groups of transverse limiting mechanisms are correspondingly arranged in one or both of the upper cover plate and the lower cover plate, and vertical limiting mechanisms are arranged at the positions, close to the transverse limiting mechanisms, in the upper cover plate. According to the utility model, the fixing mechanism, the transverse limiting mechanism and the vertical limiting mechanism are mutually matched, the transverse limiting mechanism limits the battery left and right, the vertical limiting mechanism limits the battery up and down, and the fixing mechanism locks the lower cover plate and the upper cover plate, so that the lithium battery does not shake during PACK assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of lithium battery PACK assembly, in particular to a lithium battery PACK assembly device. Background Art

[0002] A lithium battery is a type of battery with lithium metal or lithium alloy as the positive / negative electrode material and using a non-aqueous electrolyte solution. Due to the very active chemical properties of lithium metal, the processing, storage, and use of lithium metal have very high environmental requirements. With the development of science and technology, lithium batteries have become the mainstream.

[0003] However, when assembling existing lithium batteries in PACK, the lithium batteries cannot be conveniently assembled and fixed, and after assembly, the limiting effect on the lithium batteries is poor, and gaps are likely to appear, resulting in shaking. Summary of the Utility Model

[0004] The technical problem to be solved by the utility model is how to prevent the lithium battery from shaking during PACK assembly.

[0005] The utility model solves the above technical problem by the following technical means:

[0006] A lithium battery PACK assembly device includes a lower cover plate (1), an upper cover plate (2), a fixing mechanism (3), a lateral limiting mechanism (4), and a vertical limiting mechanism (5); the upper cover plate (2) is arranged above the lower cover plate (1), and a plurality of fixing mechanisms (3) are detachably connected at intervals between the corresponding edges of the lower cover plate (1) and the upper cover plate (2), and multiple groups of lateral limiting mechanisms (4) are correspondingly arranged in one or both of the upper cover plate (2) and the lower cover plate (1), and a vertical limiting mechanism (5) is arranged near each lateral limiting mechanism (4) in the upper cover plate (2).

[0007] Beneficial effects: Through the mutual cooperation of the fixing mechanism, the lateral limiting mechanism, and the vertical limiting mechanism, the lateral limiting mechanism limits the battery left and right, the vertical limiting mechanism limits the battery up and down, and the fixing mechanism locks the lower cover plate and the upper cover plate, realizing that the lithium battery does not shake during PACK assembly.

[0008] Further, a second placement groove (11) is formed at the top of the lower cover plate (1), a first partition plate (111) is fixedly arranged at intervals along the X-axis in the second placement groove (11), and multiple groups of lateral limiting mechanisms (4) are fixedly arranged at intervals along the Y-axis between the two side walls of the second placement groove (11) and the adjacent first partition plate (111) and between the adjacent first partition plates (111) in the middle.

[0009] Beneficial effects: Multiple groups of lateral limiting mechanisms are arranged, ensuring that multiple batteries do not shake with each other during PACK assembly.

[0010] Further, a cushion block (13) is fixed near each group of lateral limiting mechanisms (4) inside the lower cover plate (1), and the heat dissipation holes (12) inside the lower cover plate (1) are arranged at intervals along the first partition plate (111).

[0011] Beneficial effects: Through the arrangement of the cushion block and the heat dissipation holes, the cushion block supports the lithium battery, leaving a gap between the bottom end of the lithium battery and the lower cover plate, and cooperating with the heat dissipation holes, which ensures the fluidity of the gas and increases the heat dissipation effect.

[0012] Further, a first placement groove (21) is formed at the bottom of the upper cover plate (2), a second partition plate (211) is fixedly arranged at intervals along the X-axis inside the first placement groove (21), and a plurality of groups of lateral limiting mechanisms (4) are fixedly arranged at intervals along the Y-axis between the two side walls of the first placement groove (21) and the adjacent second partition plate (211) and between the adjacent second partition plates (211) in the middle.

[0013] Beneficial effects: A plurality of groups of lateral limiting mechanisms are arranged in an array on the upper cover plate, which can further limit the battery to ensure that it does not shake left and right.

[0014] Further, the lateral limiting mechanism (4) includes a first positioning component (41) and a second positioning component (42), the first positioning component (41) and the second positioning component (42) are arranged at intervals in a mirror image manner, and the first positioning component (41) and the second positioning component (42) can move relative to each other to limit the battery.

[0015] Further, the first positioning component (41) includes a sleeve (412), a sliding rod (413), an arc-shaped clamping plate (414), and a tension spring (415). A sliding rod (413) is slidably connected inside the sleeve (412), an arc-shaped clamping plate (414) is fixed at the free end of the sliding rod (413), and a tension spring (415) is sleeved on the barrel wall of the sleeve (412).

[0016] Beneficial effects: The mutual cooperation of the sleeve, the sliding rod, and the tension spring changes the distance between the two opposite arc-shaped clamping plates, which is convenient for clamping and fixing lithium batteries with different outer diameters and prevents the lithium batteries from shaking left and right.

[0017] Further, the vertical limiting mechanism (5) includes a stop block (51), a movable rod (52), a backing plate (53), and a support spring (54). Movable rods (52) are slidably connected along the Z-axis at the top wall of the upper cover plate (2) near the lateral limiting mechanism (4). A stop block (51) is fixed at the top of the movable rod (52) corresponding to the top of the upper cover plate (2). A backing plate (53) is fixed at the bottom of the movable rod (52). Support springs (54) are sleeved on the corresponding movable rods (52) between the backing plate (53) and the upper cover plate (2).

[0018] Beneficial effects: The mutual cooperation of the stop block, the movable rod, and the support spring enables the backing plate to fit the top of lithium batteries of different heights, facilitating the positioning of lithium batteries, increasing the stability of lithium batteries, and preventing the lithium batteries from sliding up and down.

[0019] Further, the backing plates (53) are integrally connected along the Y-axis. Gaskets (531) are fixed on one side of the bottom of the backing plates (53) near the lateral limiting mechanism (4). Heat dissipation holes (12) are provided on the top wall of the upper cover plate (2) near the gaskets (531).

[0020] Beneficial effects: The upper cover plate is provided with gaskets and heat dissipation holes, further enhancing the heat dissipation effect.

[0021] Further, the fixing mechanism (3) includes a tongue (31) and a locking tongue component (32). A plurality of tongues (31) are fixedly arranged at intervals on the outer sides of the front and rear walls of the upper cover plate (2). Locking tongue components (32) are correspondingly fixed on the outer sides of the front and rear walls of the lower cover plate (1) near the tongues (31). The tongue (31) can be locked and disengaged from the locking tongue component (32).

[0022] Further, the locking tongue component (32) includes a fixing plate (321), a chamber (322), a return spring (323), an adjusting plate (324), a convex block (325), a limiting frame (326), and a slot (327). The fixing plate (321) is fixed on the side of the lower cover plate (1). A chamber (322) is formed inside the fixing plate (321). A return spring (323) is fixed on the inner wall of the chamber (322). An adjusting plate (324) is fixed at the free end of the return spring (323) corresponding to the inside of the chamber (322). A convex block (325) is fixed at the free end of the adjusting plate (324). A limiting frame (326) is fixed on the side of the fixing plate (321) near the convex block (325). A slot (327) is provided on the bottom of the tongue (31) near one side of the convex block (325). Both ends of the adjusting plate (324) extend out of the limiting frame (326). Pressing the extending end of the adjusting plate (324) can adjust the position of the convex block (325) in the Y-axis direction.

[0023] Beneficial effects: The provision of the fixing plate, chamber, return spring, adjusting plate, bump, limiting frame and slot realizes the insertion tongue locking and detachment from the locking tongue component. Description of the Drawings

[0024] Figure 1 It is a perspective view of the lithium battery PACK assembly device according to the first embodiment of the present utility model;

[0025] Figure 2 It is a cross-sectional view of the lithium battery PACK assembly device according to the first embodiment of the present utility model;

[0026] Figure 3 It is an assembly drawing of the lower cover plate and the lateral limiting mechanism of the lithium battery PACK assembly device according to the first embodiment of the present utility model;

[0027] Figure 4 It is an assembly drawing of the upper cover plate and the vertical limiting mechanism of the lithium battery PACK assembly device according to the first embodiment of the present utility model. Detailed Embodiment

[0028] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0029] Embodiment 1

[0030] As Figure 1 、 Figure 2 shown, this embodiment provides a lithium battery PACK assembly device, including a lower cover plate 1, an upper cover plate 2, a fixing mechanism 3, a lateral limiting mechanism 4, and a vertical limiting mechanism 5.

[0031] As Figure 1 、 Figure 2 shown, the upper cover plate 2 is located above the lower cover plate 1, and a plurality of fixing mechanisms 3 are detachably connected at intervals between the front and rear edges of the lower cover plate 1 and the upper cover plate 2. In this embodiment, three fixing mechanisms 3 are provided on each of the front and rear sides as an example; a plurality of groups of lateral limiting mechanisms 4 are correspondingly fixed inside the lower cover plate 1 and the upper cover plate 2; and vertical limiting mechanisms 5 are fixed at each position of the lateral limiting mechanisms 4 inside the upper cover plate 2.

[0032] As Figure 3 、 Figure 4As shown in the figure, a first placement groove 21 is formed at the bottom of the upper cover plate 2, and a second placement groove 11 is formed at the top of the lower cover plate 1. The upper cover plate 2 and the lower cover plate 1 have the same size and the placement grooves are arranged opposite to each other. A plurality of heat dissipation holes 12 are correspondingly formed on the top wall of the upper cover plate 2 and the bottom wall of the lower cover plate 1; a first partition plate 111 is fixedly arranged at intervals along the X-axis in the second placement groove 11, and a plurality of groups of transverse limiting mechanisms 4 are fixedly arranged at intervals along the Y-axis between the two side walls of the second placement groove 11 and the adjacent first partition plate 111 and between the adjacent first partition plates 111 in the middle. A cushion block 13 is fixedly arranged near each group of transverse limiting mechanisms 4 in the lower cover plate 1. The heat dissipation holes 12 in the lower cover plate 1 are arranged at intervals along the first partition plate 111 to facilitate heat dissipation; a second partition plate 211 is fixedly arranged at intervals along the X-axis in the first placement groove 21, and a plurality of groups of transverse limiting mechanisms 4 are fixedly arranged at intervals along the Y-axis between the two side walls of the first placement groove 21 and the adjacent second partition plate 211 and between the adjacent second partition plates 211 in the middle. The second partition plate 211 and the transverse limiting mechanism 4 therein are correspondingly arranged with the first partition plate 111 and the transverse limiting mechanism 4 therein. The heat dissipation holes 12 in the upper cover plate 2 are arranged at intervals along the second partition plate 211 to facilitate heat dissipation; a vertical limiting mechanism 5 is fixedly arranged near each group of transverse limiting mechanisms 4 in the first placement groove 21, and the vertical limiting mechanism 5 is correspondingly arranged with the cushion block 13.

[0033] As Figure 1 , Figure 2 shown, the fixing mechanism 3 includes a tongue 31 and a locking tongue component 32. A plurality of tongues 31 are fixedly arranged at intervals on the outer sides of the front and rear walls of the upper cover plate 2, and locking tongue components 32 are correspondingly fixedly arranged near the tongues 31 on the outer sides of the front and rear walls of the lower cover plate 1. The tongue 31 can be locked and disengaged from the locking tongue component 32; the locking tongue component 32 includes a fixing plate 321, a chamber 322, a return spring 323, an adjusting plate 324, a convex block 325, a limiting frame 326 and a slot 327; the fixing plate 321 is fixed on the lower cover plate 1, a chamber 322 is formed inside the fixing plate 321, a return spring 323 is fixed on the inner wall of the chamber 322, an adjusting plate 324 is fixed at the free end of the return spring 323 corresponding to the position inside the chamber 322, a convex block 325 is fixed at the free end of the adjusting plate 324, a limiting frame 326 is fixed on the fixing plate 321 near one side of the convex block 325, and a slot 327 is formed on the bottom of the tongue 31 near one side of the convex block 325 for inserting the convex block 325; both ends of the adjusting plate 324 extend out of the limiting frame 326, and pressing the extending ends of the adjusting plate 324 can adjust the position of the convex block 325 on the Y-axis; inclined surfaces are formed at the bottom ends of the tongue 31, the convex block 325 and the slot 327.

[0034] As Figure 2 , Figure 3As shown, the lateral limiting mechanism 4 includes a first positioning component 41 and a second positioning component 42. The first positioning component 41 and the second positioning component 42 are arranged at intervals and mirror images of each other. The spacer block 13 is located between the first positioning component 41 and the second positioning component 42. The first positioning component 41 includes a sleeve 412, a slide bar 413, an arc-shaped clamping plate 414, and a tension spring 415. The sleeve 412 is fixed on the side wall of the upper cover plate 2 or the side wall of the lower cover plate 1 or the first partition plate 111 or the second partition plate 211. A slide bar 413 is slidably connected inside the sleeve 412. An arc-shaped clamping plate 414 is fixed at the free end of the slide bar 413. A tension spring 415 is sleeved on the barrel wall of the sleeve 412. The top end of the arc-shaped clamping plate 414 is provided with an inclined surface.

[0035] As Figure 3 , Figure 4 shown, the vertical limiting mechanism 5 includes a stopper 51, a movable rod 52, a backing plate 53, and a support spring 54. Movable rods 52 are slidably connected between two relatively arc-shaped clamping plates 414 at the top of the upper cover plate 2. A stopper 51 is fixed at the top end of the movable rod 52 corresponding to the top position of the upper cover plate 2. A backing plate 53 is fixed at the bottom end of the movable rod 52. Support springs 54 are sleeved on the movable rod 52 between the backing plate 53 and the upper cover plate 2. To facilitate the support and fixation of the lithium battery, the outer diameter of the stopper 51 is greater than the outer diameter of the movable rod 52. In this embodiment, the backing plates 53 are integrally connected along the Y-axis, and gaskets 531 are fixed on one side of the bottom ends of the backing plates 53 close to the spacer block 13.

[0036] During use, first, place the lithium battery inside the lower cover plate 1, and then insert the tongues 31 at the front and rear ends of the upper cover plate 2 into the inside of the limiting frame 326. Due to the telescopic characteristic of the return spring 323, the adjusting plate 324 is pushed to move inside the chamber 322, so that the adjusting plate 324 drives the convex block 325 to be embedded inside the slot 327 to fix the tongue 31, forcing the lower cover plate 1 and the upper cover plate 2 to be spliced together, and then fixing the lithium battery inside the lower cover plate 1 and the upper cover plate 2, improving the convenience of splicing and fixing. In addition, press the adjusting plate 324 to make the adjusting plate 324 drive the convex block 325 to re-enter the inside of the chamber 322 to release the limit, facilitating the separation of the lower cover plate 1 and the upper cover plate 2 and facilitating the replacement of the internal lithium battery.

[0037] Next, when the lower cover plate 1 and the upper cover plate 2 are spliced, due to the telescopic characteristic of the support spring 54, the backing plate 53 and the movable rod 52 are driven to slide, changing the position of the backing plate 53, so that the backing plate 53 fits with the top of the lithium battery at different heights, facilitating the positioning of the lithium battery, increasing the stability of the lithium battery, and preventing the lithium battery from sliding up and down.

[0038] Finally, by virtue of the telescopic property of the tension spring 415, the arc-shaped clamping plate 414 is pushed, causing the arc-shaped clamping plate 414 to drive the sliding rod 413 to slide along the inner wall of the sleeve 412, changing the distance between the two opposite arc-shaped clamping plates 414, facilitating the clamping and fixing of lithium batteries with different outer diameters, further improving the stability of the lithium battery between the lower cover plate 1 and the upper cover plate 2, preventing the phenomenon of left and right shaking of the lithium battery. In addition, the lithium battery is supported by the cushion block 13, leaving a gap between the bottom end of the lithium battery and the lower cover plate 1, and cooperating with the heat dissipation holes 12 to ensure the fluidity of the gas and enhance the heat dissipation effect.

[0039] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A lithium battery PACK assembly device, characterized in that: It comprises a lower cover plate (1), an upper cover plate (2), a fixing mechanism (3), a lateral limiting mechanism (4), and a vertical limiting mechanism (5); The upper cover plate (2) is arranged above the lower cover plate (1); a plurality of fixing mechanisms (3) are detachably connected at intervals between corresponding edges of the lower cover plate (1) and the upper cover plate (2); a plurality of groups of transverse limiting mechanisms (4) are correspondingly arranged in one or both of the upper cover plate (2) and the lower cover plate (1); and a vertical limiting mechanism (5) is arranged in the upper cover plate (2) near each transverse limiting mechanism (4).

2. A lithium battery PACK assembly device according to claim 1, characterized in that: A second placement groove (11) is provided at the top of the lower cover plate (1), first partitions (111) are fixed at intervals along the X-axis in the second placement groove (11), and multiple groups of transverse limiting mechanisms (4) are fixed at intervals along the Y-axis between the two side walls of the second placement groove (11) and the adjacent first partitions (111) and between the adjacent first partitions (111) in the middle.

3. A lithium battery PACK assembly device according to claim 2, characterized in that: Pads (13) are fixed in the lower cover plate (1) near each group of transverse limiting mechanisms (4), and the heat dissipation holes (12) in the lower cover plate (1) are arranged at intervals along the first partition plate (111).

4. A lithium battery PACK assembly device according to claim 1, characterized in that: A first placement groove (21) is provided at the bottom of the upper cover plate (2), second partitions (211) are fixed at intervals along the X-axis in the first placement groove (21), and multiple groups of transverse limiting mechanisms (4) are fixed at intervals along the Y-axis between the two side walls of the first placement groove (21) and the adjacent second partitions (211) and between the adjacent second partitions (211) in the middle.

5. A lithium battery PACK assembly device according to any one of claims 1 to 4, characterized in that: The transverse limiting mechanism (4) comprises a first positioning component (41) and a second positioning component (42); the first positioning component (41) and the second positioning component (42) are arranged in a mirror-like manner with an interval; and the first positioning component (41) and the second positioning component (42) can move relative to each other to limit the battery.

6. A lithium battery PACK assembly device according to claim 5, characterized in that: The first positioning assembly (41) comprises a sleeve (412), a sliding rod (413), an arc-shaped clamping plate (414), and a tensioning spring (415); the sliding rod (413) is slidably connected inside the sleeve (412); the arc-shaped clamping plate (414) is fixed to the free end of the sliding rod (413); and the tensioning spring (415) is sleeved on the wall of the sleeve (412).

7. A lithium battery PACK assembly device according to claim 1, characterized in that: The vertical limiting mechanism (5) comprises a stopper (51), a movable rod (52), a pad (53), and a support spring (54); the top wall of the upper cover plate (2) is connected with a movable rod (52) in a sliding manner along the Z axis near the lateral limiting mechanism (4); the top end of the movable rod (52) is fixed with a stopper (51) at a position corresponding to the top of the upper cover plate (2); the bottom end of the movable rod (52) is fixed with a pad (53); and the corresponding movable rods (52) between the pad (53) and the upper cover plate (2) are sleeved with support springs (54).

8. A lithium battery PACK assembly device according to claim 7, characterized in that: The pad (53) is integrally connected along the Y axis, a gasket (531) is fixed on one side of the bottom end of the pad (53) close to the transverse limiting mechanism (4), and a heat dissipation hole (12) is provided on the top wall of the upper cover plate (2) close to the gasket (531).

9. A lithium battery PACK assembly device according to claim 1, characterized in that: The fixing mechanism (3) comprises an inserting tongue (31) and a locking tongue component (32); a plurality of inserting tongues (31) are fixed at intervals on the outer sides of the front and rear walls of the upper cover plate (2); and locking tongue components (32) are correspondingly fixed on the outer sides of the front and rear walls of the lower cover plate (1) near the inserting tongues (31); and the inserting tongues (31) can lock and disengage from the locking tongue component (32).

10. A lithium battery PACK assembly device according to claim 9, characterized in that: The locking tongue component (32) comprises a fixing plate (321), a chamber (322), a return spring (323), an adjusting plate (324), a convex block (325), a limit frame (326) and a slot (327); the fixing plate (321) is fixed to the side of the lower cover plate (1); a chamber (322) is provided inside the fixing plate (321); a return spring (323) is fixed to the inner wall of the chamber (322); a free end of the return spring (323) corresponds to the inner wall of the chamber (322); An adjusting plate (324) is fixed at a position of the upper part, a protrusion (325) is fixed at the free end of the adjusting plate (324), a limiting frame (326) is fixed at a side of the fixing plate (321) close to the protrusion (325), a slot (327) is provided at a side of the bottom of the plug tongue (31) close to the protrusion (325), both ends of the adjusting plate (324) extend out of the limiting frame (326), and the position of the protrusion (325) on the Y axis can be adjusted by pressing the extended end of the adjusting plate (324).