Self-propelled sugarcane field cutting and impurity removing transporter
By designing a self-propelled sugarcane field cutting and decomposition transporter, integrating the mechanical arm grab, cut, decomposition and conveying functions, the problems of large losses, high miscellaneous content and large equipment area in the sugarcane combined machine are solved, and efficient and low-cost sugarcane harvesting is achieved.
Patent Information
- Application Number
- CN202422128009.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing sugarcane combined machine has problems such as large losses and high miscellaneous content, which leads to high harvesting costs, large equipment area, unclear miscellaneous removal, and high labor costs.
A self-propelled sugarcane field cutting and debris handling machine is designed, integrating a robotic arm grabber, feeding conveyor belt, cutting tool box, air extraction and debris removal machine, sugarcane section upstream conveyor belt and carriage to realize the grab, cutting, debris removal, lifting and collecting sugarcane.
It effectively reduces labor investment, improves sugarcane harvesting efficiency, reduces harvesting costs, solves the problems of large equipment land, unclear removal of impurities, and high labor costs, and simplifies the harvesting process.
Smart Images

Figure CN223024981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural machinery and equipment, and particularly relates to a self-propelled sugarcane field cutting, impurity removing and transporting machine. Background Art
[0002] There are two common existing sugarcane harvesting methods: 1. Manual whole-stalk harvesting, which accounts for about 90%. Advantages: low impurity content in sugarcane, strong flexibility, not affected by plot and weather. Disadvantages: low efficiency and high harvesting cost. 2. Combine harvesting, which accounts for about 10%. Advantages: relatively high efficiency and relatively low harvesting cost. Disadvantages: greatly affected by plot size, sugarcane planting pattern, lodging situation, weather, etc., and there are two major problems of large field harvesting losses (about 8% - 10% loss, mainly due to the loss of cut sugar water and comminution loss caused by poor harvesting of lodged sugarcane) and high impurity content (the impurity deduction rate in sugar mills is generally 8 - 15%, mainly sugarcane stumps and sediment), and the comprehensive loss rate is greater than 15%.
[0003] The comprehensive loss of sugarcane combine harvesting is often higher than the cost of sugarcane manual harvesting, which is the fundamental reason why sugarcane combine harvesting has been difficult to promote. However, with the aging of the population, the reduction of the working-age population, and the increase in labor prices, the proportion of sugarcane manual harvesting has been decreasing year by year, and it is an irreversible trend for machine harvesting to replace manual harvesting. In order to solve the problems of large losses and high impurity content in current sugarcane combine harvesting, the Guangxi sugarcane area has proposed a step-by-step sugarcane harvesting mode: separating the three major steps of sugarcane cutting, transporting, and impurity removing, mainly separating the sugarcane cutting process where sugarcane losses are likely to occur, and using a cutter-lifter to cut and lay sugarcane or manually cut sugarcane according to the lodging situation of sugarcane, with almost no cutting loss and basically eliminating sugarcane stumps and sediment.
[0004] The current step-by-step sugarcane harvesting mode promoted by several mainstream manufacturers in the market is whole-stalk cutting and laying (or manual cutting), machine loading, short-distance transportation, and centralized cutting and impurity removing. Centralized cutting and impurity removing requires a workshop of at least 4 mu, requires a power supply of more than 50 KVA, requires a proper amount of small transfer vehicles to transport sugarcane with leaves from the field to the site for centralized impurity removing treatment, and the sugarcane leaves piled up in the workshop need to be cleaned in time. The sugarcane cutting process basically eliminates sugarcane stumps, and the impurity removing effect is better than that of the traditional field integrated cutting and impurity removing combine harvester. However, it has the problem of secondary cleaning of sugarcane leaves, and increases the input of site, machines, and labor, resulting in high sugarcane harvesting costs.
[0005] The information disclosed in this background art section is only for enhancing the overall understanding of the present utility model and should not be regarded as an admission or any form of suggestion that this information constitutes prior art already known to those of ordinary skill in the art. Summary of the Utility Model
[0006] The purpose of the present utility model is to provide a self-propelled sugarcane field cutting, impurity removing and transporting machine, so as to overcome the disadvantages of large floor area of sugarcane cutting and impurity removing processing equipment, incomplete impurity removal, high labor cost, etc. after sugarcane harvesting.
[0007] To achieve the above object, the present utility model provides a self-propelled sugarcane field cutting, impurity removing and transporting machine, which includes a vehicle frame and a power assembly. A cab is provided at the front part of the vehicle frame, and a carriage is provided at the rear part. The power assembly is arranged on the vehicle frame to provide power. The vehicle frame includes: a robotic arm gripper, which is arranged at the front end of the vehicle frame. A rotatable gripper is provided at the front end of the robotic arm gripper for grasping sugarcane; a feeding conveyor belt, which is retractable and arranged at the front end of the vehicle frame, close to the robotic arm gripper, for conveying whole pole raw sugarcane; a cutting knife box, which is arranged close to the discharge end of the feeding conveyor belt for cutting sugarcane; a suction impurity removing machine, which is arranged close to the discharge end of the cutting knife box for removing sugarcane leaves and tails of sugarcane segments; a sugarcane segment upward conveyor belt, which is connected to the suction impurity removing machine for conveying the impurity-removed sugarcane segments, and the discharge end of the sugarcane segment upward conveyor belt extends towards the carriage.
[0008] Preferably, in the above technical solution, the suction impurity removing machine includes: a box body, which is provided with a feed inlet, a discharge outlet, an air inlet and an air outlet. The discharge end of the cutting knife box is arranged corresponding to the feed inlet of the box body, and the feed end of the sugarcane segment upward conveyor belt is correspondingly arranged at the discharge outlet of the box body; a sugarcane shaking roller, which includes a rotating shaft and blades. The rotating shaft is horizontally and rotatably arranged on the box body, at the discharge outlet. A plurality of the blades are evenly distributed on the rotating shaft; and a suction fan, which is arranged in the box body, above the sugarcane shaking roller, for removing sugarcane leaves of sugarcane segments.
[0009] Preferably, in the above technical solution, the side surface of the box body is provided with a feed inlet, the bottom is provided with a discharge outlet, the side surface of the upper part is provided with an air outlet, and the lower part is provided with an air inlet.
[0010] Preferably, in the above technical solution, the suction fan includes a gearbox and a wind blade. The gearbox includes: a clutch assembly, which is connected to the power assembly; a clutch shaft, which is connected to the clutch assembly and is horizontally arranged for outputting power. A main bevel gear is sleeved on the clutch shaft; and a downward spline shaft, which is longitudinally arranged directly below the clutch shaft and is perpendicular to the clutch shaft. A driven bevel gear is also sleeved on the upper end of the downward spline shaft. The driven bevel gear meshes with the main bevel gear for transmission. A wind blade is provided at the lower end of the downward spline shaft. The wind blade is placed in the box body, above the sugarcane shaking roller; wherein, the number of teeth of the main bevel gear is greater than the number of teeth of the driven bevel gear.
[0011] Preferably, in the above technical solution, a release bearing is provided between the clutch assembly and the clutch shaft, and the release bearing is used to control the cutting off or starting of the operation of the clutch shaft.
[0012] Preferably, in the above technical solution, the clutch shaft is arranged inside the gearbox housing, and the gearbox housing is arranged on the fan mounting plate; the upper end of the downward spline shaft is arranged on the output bearing seat, and the output bearing seat is arranged on the fan mounting plate. The lower end of the downward spline shaft is provided with a fan blade sleeve for installing the fan blades of the exhaust fan.
[0013] Preferably, in the above technical solution, an outer downward shaft sleeve is sleeved outside the downward spline shaft, and the fan blade sleeve is connected to the outer downward shaft sleeve through a connecting flange; an inner downward shaft sleeve is sleeved on the downward spline shaft, and the inner downward shaft sleeve is fixed on the fan mounting plate; wherein, both ends of the outer downward shaft sleeve are assembled on the inner downward shaft sleeve through bearings.
[0014] Preferably, in the above technical solution, a compaction roller mechanism is further included, which is arranged between the feeding conveyor belt and the cutting knife box. The compaction roller mechanism includes: a roller group, which includes a plurality of rollers arranged horizontally and rollably, located at the discharge end of the feeding conveyor belt; and a compaction roller, which includes a roller and pressing sugarcane teeth. A plurality of pressing sugarcane teeth are arranged on the roller, and the roller is swingably arranged on the cutting knife box, located above the roller group and at the outlet end of the feeding conveyor belt; wherein, a sugarcane-containing channel is formed between the compaction roller and the roller group, and the sugarcane-containing channel corresponds to the feeding port of the cutting knife box.
[0015] Preferably, in the above technical solution, the rear end of the feeding conveyor belt is movably connected to the vehicle frame, and the feeding conveyor belt is connected to a first hydraulic mechanism. One end of the hydraulic rod of the first hydraulic mechanism is connected to the vehicle frame, and the other end is connected to the feeding conveyor belt to drive the retraction and extension of the feeding conveyor belt.
[0016] Preferably, in the above technical solution, the upward sugarcane segment conveyor belt has an "S" shape structure, with the feeding end extending into the exhaust and impurity removal machine and the discharge end extending into the carriage. Baffles are arranged on both sides of the upward sugarcane segment conveyor belt, and a plurality of load-carrying grooves are evenly arranged on the surface, and there is a mesh plate at the bottom. The notch direction of each load-carrying groove is consistent with the conveying direction of the upward sugarcane segment conveyor belt, and the upward sugarcane segment conveyor belt is retractable and arranged on the vehicle frame.
[0017] Preferably, in the above technical solution, the upward sugarcane segment conveyor belt is connected to a second hydraulic mechanism. One end of the hydraulic rod of the second hydraulic mechanism is connected to the vehicle frame, and the other end is connected to the upward sugarcane segment conveyor belt to drive the retraction and extension of the feeding conveyor belt.
[0018] Preferably, in the above technical solution, the carriage is provided on the carriage frame through a rotating shaft, the carriage frame is provided on the vehicle frame, the carriage is connected to a third hydraulic mechanism, and one end of the hydraulic rod of the third hydraulic mechanism is connected to the vehicle frame and the other end is connected to the carriage to drive the carriage to rotate around the rotating shaft and lift and dump the materials.
[0019] Compared with the prior art, the present utility model has the following beneficial effects: The self-propelled sugarcane field cutting, impurity removing and transporting machine of the present utility model is provided with a robotic arm gripper, a feeding conveyor belt, a cutting knife box, a suction impurity removing machine, a sugarcane section upward conveyor belt and a carriage, integrating sugarcane grasping, cutting and impurity removing, lifting and collecting, and transferring and self-dumping on one machine. The overall structure of the equipment is compact and the functions are complete, which can reduce the labor input, effectively improve the sugarcane harvesting rate, and reduce the sugarcane harvesting cost. At the same time, it solves the four major problems of the current mainstream sugarcane cutting and impurity removing machines, namely, the need for a large-area workshop, a high-power power supply, the need for secondary cleaning and stacking of sugarcane leaves, and high labor costs, and is simple, efficient and cost-reducing. Description of the Drawings
[0020] Figure 1 is a schematic structural view of the self-propelled sugarcane field cutting, impurity removing and transporting machine according to the present utility model;
[0021] Figure 2 is a schematic structural view of the feeding conveyor belt and the sugarcane section upward conveyor belt of the self-propelled sugarcane field cutting, impurity removing and transporting machine according to the present utility model when they are retracted;
[0022] Figure 3 is a schematic structural view of the feeding conveyor belt and the sugarcane section upward conveyor belt of the self-propelled sugarcane field cutting, impurity removing and transporting machine according to the present utility model when they are opened;
[0023] Figure 4 is a schematic layout view of the suction impurity removing machine and the cab in the self-propelled sugarcane field cutting, impurity removing and transporting machine according to the present utility model;
[0024] Figure 5 is a schematic structural view of the suction impurity removing machine in the self-propelled sugarcane field cutting, impurity removing and transporting machine according to the present utility model.
[0025] Figure 6 is a schematic structural view of the suction fan gearbox in the suction impurity removing machine according to the present utility model.
[0026] Figure 7 is a schematic structural view of the upward conveyor belt according to the present utility model.
[0027] Figure 8 is a schematic transverse structural view of the upward conveyor belt according to the present utility model.
[0028] Figure 9Schematic diagram of the compaction roller mechanism according to the present utility model.
[0029] Figure 10 Schematic diagram of the structure of the connection side between the compaction roller mechanism and the cutting knife box according to the present utility model.
[0030] Figure 11 Schematic diagram of the structure of the connection between the compaction roller mechanism and the cutting knife box in a top view according to the present utility model.
[0031] Description of main reference numerals:
[0032] 1 - vehicle frame, 11 - traveling mechanism, 12 - cab, 13 - power assembly, 2 - carriage, 21 - rotating shaft, 22 - carriage frame, 23 - third hydraulic mechanism, 3 - robotic arm grabber, 31 - robotic arm, 32 - gripper, 33 - hydraulic mechanism, 4 - feeding conveyor belt, 41 - first hydraulic mechanism, 5 - cutting knife box, 6 - air extraction and impurity removal machine, 61 - box body, 611 - feeding port, 612 - discharging port, 613 - air outlet, 614 - air inlet hole, 62 - cane shaking roller, 621 - rotating shaft, 622 - blade, 63 - air extraction fan, 631 - gearbox, 6311 - clutch assembly, 6312 - clutch shaft, 6313 - downward spline shaft, 63131 - output bearing seat, 63132 - air blade bushing, 63133 - downward outer bushing, 63134 - flange, 63135 - downward inner bushing, 63136 - bearing, 6314 - main bevel gear, 6315 - driven bevel gear, 6316 - release bearing, 6317 - gearbox housing, 6318 - mounting plate, 632 - air blade, 7 - upward cane conveyor belt, 71 - baffle, 72 - load-carrying trough, 73 - second hydraulic mechanism, 74 - conveyor chain, 75 - driving sprocket, 76 - hydraulic motor, 77 - bottom mesh plate, 8 - compaction roller mechanism, 81 - roller group, 811 - roller shaft, 812 - roller frame, 82 - compaction roller, 821 - roller, 822 - sugarcane pressing teeth, 823 - connecting plate. Detailed implementation manners
[0033] The following will describe in detail the specific implementation manners of the present utility model with reference to the accompanying drawings. It should be understood, however, that the protection scope of the present utility model is not limited by the specific implementation manners.
[0034] Unless otherwise clearly stated, throughout the specification and claims, the term "comprise" or its variations such as "comprises" or "including" etc. will be understood to include the stated elements or components, without excluding other elements or other components.
[0035] As Figures 1 to 11As shown in the figure, a self-propelled sugarcane field cutting, impurity removing and transporting machine according to a specific embodiment of the present utility model includes a vehicle frame 1. A traveling mechanism 11 is provided below the vehicle frame 1. The traveling mechanism can be a wheeled traveling mechanism or a crawler-type traveling mechanism. In this embodiment, it is a wheeled traveling mechanism, and the wheeled traveling mechanism is more suitable for working in sugarcane plantations in mountainous and hilly areas. A cab 12 is provided at the front part of the vehicle frame 1, and a carriage 2 is provided at the rear part. The cab 12 is arranged close to the right side of the vehicle frame. A power assembly 13 is provided on the vehicle frame 1, and the power assembly 13 provides power for various working components of the equipment.
[0036] A robotic arm grabber 3 is provided on the left side of the front end of the vehicle frame 1, close to the cab 12. The robotic arm grabber 3 includes a robotic arm 31 and a gripper 32. A hydraulic mechanism 33 is provided on the robotic arm 31. The rear end of the robotic arm 31 is movably connected to the vehicle frame 1, and a gripper capable of rotating 270° is provided at the front end. The hydraulic mechanism 33 is used to adjust the retraction and extension of the robotic arm 31. Any existing structure that enables the gripper to grasp and rotate can be used. During operation, the hydraulic mechanism 33 drives the robotic arm 31 to be lowered forward, and the gripper 32 adjusts its angle to grasp the whole sugarcane stalks cut in the field without impurity removal. A feeding conveyor belt 4 is provided beside the left side of the robotic arm grabber 3. The feeding conveyor belt 4 is retractable and is provided at the front end of the vehicle frame for transporting the whole sugarcane stalks. The gripper 32 of the robotic arm grabber 3 grabs the sugarcane and places it longitudinally on the feeding conveyor belt 4, that is, the stalk diameter of the sugarcane is placed along the moving direction of the conveyor belt. A cutting knife box 5 is provided at the discharge end of the feeding conveyor belt 4. Preferably, the cutting knife box 5 adopts the patented double-bud sugarcane cutting machine knife box (CN211566056N) applied by the applicant to cut the sugarcane. The whole sugarcane stalks enter from the feed inlet of the cutting knife box 5 and are sent out from the discharge outlet. A suction impurity remover 6 is provided near the discharge outlet of the cutting knife box 5. The suction impurity remover 6 is used to remove impurities such as sugarcane leaves and tails from the sugarcane segments. The suction impurity remover 6 is connected to the feed end of the upward sugarcane segment conveyor belt 7, and the discharge end of the upward sugarcane segment conveyor belt extends towards the carriage 2. The sugarcane segments after cutting and impurity removal fall on the upward sugarcane segment conveyor belt 7 and are transported into the carriage 2. The self-propelled sugarcane field cutting, impurity removing and transporting machine of the present utility model is provided with a robotic arm grabber, a feeding conveyor belt, a cutting knife box, a suction impurity remover, an upward sugarcane segment conveyor belt and a carriage, integrating the functions of grabbing, cutting and impurity removing, lifting and collecting, and transferring and self-unloading of sugarcane on one machine. The overall structure of the equipment is compact and the functions are complete, which can reduce the labor input, effectively improve the sugarcane harvesting rate, and reduce the sugarcane harvesting cost.
[0037] Preferably, the air extraction and impurity removal machine 6 includes a box body 61, a cane shaking roller 62, and an air extraction fan 63. The left side of the box body 61 is provided with a feed inlet 611, the bottom is provided with a discharge outlet 612, and the side surface in the upper middle part is provided with an air outlet 613, and the air outlet 613 is in a horn shape. A plurality of air inlet holes 614 are provided on the side wall in the middle and lower part of the box body. The discharge end of the cutting knife box 5 is arranged corresponding to the feed inlet 611 of the box body. The feed end of the cane section upward conveyor belt 7 is arranged corresponding to the discharge outlet 612 of the box body. A cane shaking roller 62 is provided at the feed inlet 611, and the cane shaking roller 62 is located below the discharge outlet 611. The cane shaking roller 62 includes a rotating shaft 621 and blades 622. The rotating shaft 621 is horizontally and rotatably arranged on the box body 61, below the discharge outlet 612. The rotating shaft 621 is connected to the power assembly, and the rotating shaft 621 is driven to rotate through the power assembly. A plurality of blades 622 are provided on the rotating shaft 621. The plurality of blades 622 are arranged along the axis direction of the rotating shaft 621 and are evenly distributed around the outer surface of the rotating shaft 621. Preferably, the blades 622 are made of rubber material. The air extraction fan 63 is arranged in the box body 61, above the cane shaking roller 62. An air outlet 613 is provided above the air extraction fan 63, and the air outlet 613 is located at the upper left side of the box body 61.
[0038] When working, the unprocessed raw cane after being cut by the cutting knife box 5 falls into the feed inlet 611 of the box body 61 through the discharge end of the cutting knife box. The cane sections fall on the cane shaking roller 62 below the feed inlet 611. The cane shaking roller 62 rotates to lift the cane sections falling on it. The lifted cane sections are blown by the air extraction fan 63 above, and the cane leaves or other impurities entrained on the cane sections are blown off. The vortex wind formed by the blowing of the air extraction fan 63 is discharged from the air outlet 613 above the air extraction fan 63. During the process of the cutting knife box cutting the whole cane, the cane leaves on the cane are also cut off or loosened, and then through the air extraction and impurity removal by the air extraction fan 63, the impurity removal rate is higher.
[0039] Preferably, the exhaust fan 63 includes a gearbox 631 and a wind blade 632. The gearbox 631 is installed on the box body 61. The gearbox 631 includes a clutch assembly 6311, a clutch shaft 6312, and a downward spline shaft 6313. The power assembly is connected to the clutch assembly 6311 through a V-belt, and power is transmitted to the clutch assembly 6311 through the power assembly. The clutch shaft 6312 is connected to the clutch assembly 6311. The clutch shaft 6312 is horizontally arranged to form a main transmission shaft for outputting power. A main bevel gear 6314 is provided at the right end of the clutch shaft 6312. The downward spline shaft 6313 is longitudinally arranged directly below the clutch shaft 6312 and is perpendicular to the clutch shaft 6312. The downward spline shaft is a secondary transmission shaft. A secondary bevel gear 6315 is provided at the upper end of the downward spline shaft 6313. The secondary bevel gear 6315 meshes with the main bevel gear 6314 for transmission. Among them, the number of teeth of the main bevel gear 6314 is greater than the number of teeth of the secondary bevel gear 6315. The main bevel gear 6314 is provided on the horizontally arranged clutch shaft 6312, and the secondary bevel gear 6315 is provided on the longitudinally arranged downward spline shaft 6313, achieving the functions of a 90° angle change and speed increase. The downward spline shaft 6313 extends into the box body 1, and a wind blade 632 is provided at the lower end of the downward spline shaft 6313.
[0040] When the exhaust fan operates, the power assembly transmits power to the clutch assembly 6311. The clutch assembly 6311 drives the clutch shaft 6312 to rotate. The power is transmitted to the small secondary bevel gear 6315 through the large main bevel gear 4314, driving the downward spline shaft 6313 to rotate, and further driving the wind blade 432 at the lower end of the downward spline shaft to rotate at a high speed, generating air negative pressure to blow the cut and relatively light sugarcane leaves and tails out of the box body 41, while the relatively heavy sugarcane segments fall to the bottom of the box body 61.
[0041] Preferably, a release bearing 6316 is provided between the clutch assembly 6311 and the clutch shaft 6312. The release bearing 6316 is used to control the cutting off or starting of the operation of the clutch shaft 6312. The provision of the release bearing 27 facilitates the control of the opening and closing of the exhaust fan.
[0042] The clutch shaft 6312 is arranged inside the gearbox housing 6317. Mounting bearing seats are provided on both sides of the gearbox housing 6317. The clutch shaft 6312 is horizontally arranged, and both ends are arranged on the mounting bearing seats. The gearbox housing 6317 is arranged on the fan mounting plate 6318. The gearbox housing 6317 is installed on the top of the box body 61 through the fan mounting plate 6318.
[0043] Preferably, the upper end of the downward spline shaft 6313 is passed through the output bearing seat 63131. The lower end of the output bearing seat 63131 is arranged on the fan mounting plate 6317, and the upper end is connected to the gearbox housing 6317. The lower end of the downward spline shaft 6313 is provided with a fan blade bushing 63132, and the fan blade bushing 63132 is used to install the fan blade 632 of the exhaust fan.
[0044] Preferably, an outer downward shaft sleeve 63133 is sleeved outside the downward spline shaft 6313. The fan blade bushing 63132 is connected to the outer downward shaft sleeve 63133 through a connecting flange 63134. An inner downward shaft sleeve 63135 is sleeved on the downward spline shaft 6313, and the inner downward shaft sleeve 63135 is located between the downward spline shaft 6313 and the outer downward shaft sleeve 63133. The inner downward shaft sleeve 63135 is fixed on the upper fan mounting plate 6318. Both ends of the outer downward shaft sleeve 63133 are assembled on the inner downward shaft sleeve 63135 through bearings 63136. When working, the downward spline shaft 6313 rotates, the fan blade bushing 63132 at the lower end also rotates, and the outer downward shaft sleeve 63133 also rotates. The inner downward shaft sleeve 63135 is fixedly arranged to play a supporting role. Since both ends inside the outer downward shaft sleeve 63133 are installed on the inner downward shaft sleeve 63135 through bearings, the stability of the high-speed rotation of the fan blade is maintained.
[0045] Preferably, it further includes a compaction roller mechanism 8. The compaction roller mechanism 8 is arranged between the feeding conveyor belt 4 and the cutting knife box 5 and is used to compact the sugarcane stalks. The compaction roller mechanism 8 includes a roller group 81 and a compaction roller 82. The roller group 81 includes a plurality of rollers 811. The plurality of rollers are arranged horizontally and rotatably. The rollers are arranged on a roller frame 812, and the roller frame 812 is arranged on the frame 1 and is located between the discharge end of the feeding conveyor belt 4 and the feeding port of the cutting knife box 5. The compaction roller 82 is located above the roller group 81 and at the outlet end of the feeding conveyor belt 4. The compaction roller 82 includes a roller 821 and sugarcane pressing teeth 822. Multiple rows of sugarcane pressing teeth are evenly distributed on the outer surface along the axial direction of the roller 821. Both ends of the roller 821 are rotatably arranged at the lower end of a connecting plate 823 through a connecting shaft. The upper end of the connecting plate 823 is swingably arranged on the cutting knife box 5 through a rotating shaft. The connecting plate 823 is inclined. A limiting block is arranged at the connection between the connecting plate 823 and the cutting knife box 5 to limit the amplitude of the up and down swing of the connecting plate 823, so that the roller 821 can be suspended at a certain angle. A gap exists between the compaction roller 82 and the roller group 81 to form a sugarcane receiving channel, and the sugarcane receiving channel is arranged corresponding to the feeding port of the cutting knife box 5.
[0046] The whole sugarcane is transported to the discharge port through the feeding conveyor belt 4 and enters the sugarcane channel between the compaction roller and the roller group. The bent whole sugarcane is extruded by the weight of the compaction roller 82, and the sugarcane pressing teeth on the roller 82 compact and limit the sugarcane, adjusting the bending degree of the sugarcane rod so that the sugarcane rod can smoothly enter the cutting knife box 5. At the same time, the feeding conveyor belt 4 pushes the raw material sugarcane forward, and the pushed raw material sugarcane rolls forward and is transported on the roller group 81 and fed into the cutting knife box 5.
[0047] Preferably, the rear end of the feeding conveyor belt 4 is movably connected to the vehicle frame 1 through a rotating shaft, and the feeding conveyor belt 4 is connected to the first hydraulic mechanism 41. One end of the hydraulic rod of the first hydraulic mechanism 41 is connected to the vehicle frame 1, and the other end is connected to the feeding conveyor belt 4 to drive the retraction and extension of the feeding conveyor belt 4. During operation, the hydraulic rod of the first hydraulic mechanism 41 extends to drive the feeding conveyor belt 4 to rotate and lower the feeding conveyor belt 4 for transportation operations. When the operation is completed, the hydraulic rod of the first driving mechanism 4 contracts to collect the feeding conveyor belt 4. The retractable feeding conveyor belt 4 is convenient for field operations. After retracting, the collected sugarcane segments are transported, making the equipment structure compact.
[0048] Preferably, the sugarcane segment upward conveyor belt 7 is in an "S" shape. The feeding end extends into the discharge port 612 at the bottom of the box body 61 of the air extraction and impurity removal machine 6, and the discharge end extends into the carriage 61. The sugarcane segment upward conveyor belt 7 is retractable and arranged on the vehicle frame 1. Baffles 71 are provided on both sides of the sugarcane segment upward conveyor belt 7, and a bottom mesh plate 77 is provided on the lower side. The hydraulic motor 76 is connected to the driving sprocket 75 to drive the conveyor chain 74. A plurality of load-carrying grooves 72 are evenly arranged on the conveyor chain, and the notch direction of each load-carrying groove is consistent with the conveying direction of the sugarcane segment upward conveyor belt. The load-carrying grooves 72, the baffles 71, and the bottom mesh plate 77 enclose a load-carrying space, and the sugarcane segments are not easily dropped during the upward transportation.
[0049] Preferably, the middle and lower sections of the sugarcane segment upward conveyor belt 7 are movably connected to the vehicle frame 1 through a rotating shaft, and the sugarcane segment upward conveyor belt 7 is connected to the second hydraulic mechanism 73, and the second hydraulic mechanism 73 is connected to the power assembly. One end of the hydraulic rod of the second hydraulic mechanism 73 is connected to the vehicle frame 1, and the other end is connected to the sugarcane segment upward conveyor belt 7 to drive the retraction and extension of the sugarcane segment upward conveyor belt 7. During transportation operations, the hydraulic rod of the second hydraulic mechanism 73 contracts, and the upper part of the sugarcane segment upward conveyor belt 7 extends towards the carriage 2 and is placed on the carriage 2. The sugarcane segments fall into the carriage 2 after being transported by the sugarcane segment upward conveyor belt 7. After the operation is completed and the sugarcane segments in the carriage 61 need to be unloaded, the hydraulic rod of the second hydraulic mechanism 73 is extended, the sugarcane segment upward conveyor belt 7 rotates, and the upper end disengages from the carriage 2, and the carriage 2 can be unloaded.
[0050] Preferably, both ends of the upper part of the carriage 2 are rotatably arranged on the carriage frame 22 through a rotating shaft 21. The carriage frame 22 is arranged on the vehicle frame 1. The carriage 2 is connected to the third hydraulic mechanism 23. There are two third hydraulic mechanisms 23, which are respectively arranged on the left and right sides of the carriage 2. One end of the hydraulic rod of the third hydraulic mechanism 23 is connected to the vehicle frame 1, and the other end is connected to the carriage 2. When unloading, the hydraulic rod of the third hydraulic mechanism 23 is driven to extend, so as to drive the carriage 2 to rotate around the rotating shaft 21, lift and dump the materials for unloading. After unloading is completed, the hydraulic rod of the third hydraulic mechanism 23 is driven to contract, so as to drive the carriage 2 to rotate around the rotating shaft 21, and the carriage 2 is placed on the vehicle frame 1.
[0051] The foregoing description of the specific exemplary embodiments of the present invention is for the purposes of illustration and exemplification. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it is obvious that many changes and variations are possible in light of the above teaching. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical applications, so that those skilled in the art can implement and utilize the various different exemplary embodiments of the present invention, as well as various different selections and changes. The scope of the present invention is intended to be defined by the claims and their equivalents.
Claims
1. A self-propelled sugarcane field cutting and impurity removal transporter, comprising a frame and a power assembly, wherein the front part of the frame is provided with a cab, and the rear part is provided with a carriage, and the power assembly is arranged on the frame for providing power; characterized in that: The frame comprises: A mechanical arm grabber is arranged at the front end of the frame, and a rotatable grabber is arranged at the front end of the mechanical arm grabber, and the grabber is used to grab sugarcane; A feeding conveyor belt, which can be retracted and arranged at the front end of the frame, close to the mechanical arm grabber, is used to transport whole stalks of sugarcane; A cutting knife box, which is arranged near the discharge end of the feeding conveyor belt and is used for cutting sugar cane; An exhaust impurity remover, which is arranged near the discharge end of the cutting knife box and is used to remove impurities from the sugarcane segments; The sugarcane segment ascending conveyor belt is connected to the exhaust impurity remover to transport the sugarcane segments after impurities are removed, and the discharge end of the sugarcane segment ascending conveyor belt extends toward the carriage.
2. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 1, characterized in that: The exhaust impurity removal machine comprises: The box body is provided with a feed inlet, a discharge inlet, an air inlet and an air outlet. The discharge end of the cutting knife box is arranged corresponding to the feed inlet of the box body, and the feed end of the sugarcane segment upward conveyor belt is arranged corresponding to the discharge inlet of the box body; A cane shaking roller, comprising a rotating shaft and blades, wherein the rotating shaft is rotatably arranged transversely on the box body and located at the discharge port, and a plurality of blades are evenly distributed on the rotating shaft; The exhaust fan is arranged in the box body and located above the sugarcane shaking roller to remove impurities from the sugarcane segments.
3. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 2, characterized in that: The exhaust fan comprises a gearbox and a fan blade, and the gearbox comprises: a clutch assembly connected to the power assembly; A clutch shaft, which is connected to the clutch assembly and arranged transversely, and is used to output power, and a main bevel gear is sleeved on the clutch shaft; and A descending spline shaft is longitudinally arranged directly below the clutch shaft and is arranged vertically with the clutch shaft. A slave bevel gear is sleeved on the upper end of the descending spline shaft. The slave bevel gear and the main bevel gear are meshed with each other for transmission. A fan blade is arranged at the lower end of the descending spline shaft. The fan blade is placed in the box and above the cane shaking roller. Wherein, the number of teeth of the main bevel gear is greater than the number of teeth of the slave bevel gear.
4. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 3, characterized in that: A release bearing is provided between the clutch assembly and the clutch shaft, and the release bearing is used to control the operation of cutting off or opening the clutch shaft.
5. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 3, characterized in that: The clutch shaft is arranged in a gearbox housing, and the gearbox housing is arranged on a fan mounting plate; The upper end of the descending spline shaft is arranged on the output bearing seat, and the output bearing seat is arranged on the fan mounting plate. The lower end of the descending spline shaft is provided with a fan sleeve, and the fan sleeve is used to install the fan blades of the exhaust fan; The outer sleeve of the downward spline shaft is provided with an downward outer sleeve, and the fan sleeve is connected to the downward outer sleeve via a connecting flange; The downward spline shaft is sleeved with an downward inner sleeve, and the downward inner sleeve is fixed on the fan mounting plate; wherein both ends of the downward outer sleeve are assembled on the downward inner sleeve through bearings.
6. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 1, characterized in that: It also includes a compaction roller mechanism, which is arranged between the feeding conveyor belt and the cutting knife box, and the compaction roller mechanism includes: A roller assembly, comprising a plurality of rollers, which are arranged in a transversely rotatable manner and are located at the discharge end of the feeding conveyor belt; and A compacting roller, comprising a roller and sugarcane pressing teeth, wherein the roller is provided with a plurality of sugarcane pressing teeth, and the roller is provided on the cutting knife box so as to be able to swing up and down, and is located above the roller group and at the outlet end of the feeding conveyor belt; Wherein, a sugarcane containing channel is formed between the compacting roller and the roller group, and the sugarcane containing channel is arranged corresponding to the feed port of the cutting knife box.
7. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 1, characterized in that: The rear end of the feeding conveyor belt is movably connected to the frame, and the feeding conveyor belt is connected to a first hydraulic mechanism. One end of a hydraulic rod of the first hydraulic mechanism is connected to the frame, and the other end is connected to the feeding conveyor belt to drive the retraction and extension of the feeding conveyor belt.
8. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 1, characterized in that: The sugarcane segment ascending conveyor belt has an "S"-shaped structure, with a feed end extending into the exhaust impurity remover and a discharge end extending into the carriage. Baffles are provided on both sides of the sugarcane segment ascending conveyor belt, a mesh plate is provided at the bottom, and a plurality of loading grooves are evenly provided on the surface. The groove direction of each loading groove is consistent with the conveying direction of the sugarcane segment ascending conveyor belt, and the sugarcane segment ascending conveyor belt is retractable and arranged on the frame.
9. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 8, characterized in that: The sugarcane segment ascending conveyor belt is connected to a second hydraulic mechanism, one end of a hydraulic rod of the second hydraulic mechanism is connected to the vehicle frame, and the other end is connected to the sugarcane segment ascending conveyor belt to drive the retraction and extension of the feeding conveyor belt.
10. The self-propelled sugarcane field cutting and impurity removal transporter according to claim 1, characterized in that: The carriage is arranged on the carriage frame through a rotating shaft, the carriage is mounted on the frame, the carriage is connected to a third hydraulic mechanism, one end of a hydraulic rod of the third hydraulic mechanism is connected to the frame, and the other end is connected to the carriage to drive the carriage to rotate around the rotating shaft and lift and unload materials.
Citation Information
Patent Citations
Cutter box of double-bud-section sugarcane seed cutting machine
CN211566056U
Cited By
Self-propelled sugarcane field cutting and impurity removing transporter
CN119054505A